58530-1

58530-1 MACOM | Alldatasheet

Document overview

• Manufacturer or author: Provided By ALLDATASHEET.COM(FREE DATASHEET DOWNLOAD SITE)
• PDF pages: 5

Technical content

tye [evcronts PRO-CRIMPER* II Instruction Sheet Hand Tool Assembly 58530-1 408-4005 AAINMEP with Die Assembly 58530-2 21MAR03 RevB ooo, PROPER USE GUIDELINES ‘Cumulative Trauma Disorders can result from the prolonged use ofmanually powered hand tools. Hand tools areintended for occasional useand lowvolume applications. A wide selection of powered application equipment for extended-use, production operations is available. Locator Assembly (Supplied with GB A Stationary Jaw Die Assembly) SE Back of Tool Ny (Wire Side) Front of Tool P ) Q iP ty, CQ (Locator Side) ~~ Uf Cs ‘fag L\\ Ah Pivot Pin Die Assembly WF l 2) N . PRO-CRIMPER I! Hand V D> Tool Frame 354940-1 Moving Jaw UL, b (See Instruction > Sheet 408-9930) Ratchet Adjustment Wheel XQ) The PRO-CRIMPER II Hand Tool is a “Commercial” grade tool and is designed primarily for field installation, repair, maintenance work, or Stationary prototyping in industrial, commercial, or institutional applications. Product Handle crimped with this tool will meet the crimp height requirement for hand tools in the appropriate 114 application specification, but may not comply with other feature parameters of the specification. A variety of tools is offered to satisty Moving Handle your performance requirements, For additional information, contact the 9 Tooling Assistance Center at 1-800-722-1111. DIE ASSEMBLY LOCATOR ASSY contact = ESP ENT PART NUMBER PART NUMBER FAMILY: AWG) mm fin} mm [in] 128 Universal 6.35 to 7.05 58530-2 58516-1 MATE-N-LOK* 5.08 [.200] Max [.250 to .281] io" +t Supplied with die assembly, also available separately. + Contact the Tooling Assistance Center at the number ® Anvil must be reversed when changing from one wire size to the other. listed below for specific contact part numbers. Figure 1 1. INTRODUCTION NOTE Dimensions on this sheet are in millimeters [with inch equivatents provided in brackets]. Figures PRO-CR ! MPE Rll Hand Tool Assembly 58530-1 and illustrations are for identification only and are consists of Die Assembly 58530-2 and not drawn to scale. PRO-CRIMPER II Hand Tool Frame 354940-1. The die assembly consists of crimping dies and a locator assembly. Read these instructions thoroughly before Reasons for reissue of this document are provided in crimping any contacts. Section 11, REVISION SUMMARY. EE (©2003 Tyco Electonics Corporation, Harisburg, PA. This controlled document is subject to change. TOOLING ASSISTANCE CENTER 1-800-722-1111 4 of 5 All Intemational Rights Reserved. For latest revision call the AMP FAX’ numbet. AMP FAX/PRODUCT INFO 1-800-522-6752 AUP and Tyco are trademarks. “Trademark For Regional Customer Service, visitourwebsteat LOC. B ther products, logos, and company names used are the property of their respective owners. wwu-tycoelectronics.com

bed / ; PRO-CRIMPER II Hand Too! A: bly and Die A bl 408-4005 and Too! Assembly and Die Assem| AMP ¥ ¥ Nut TZ Locator ——@., LE Assembly 4 Tool Frame Wa oY S Chamfer (/,, 023 Sj @ BA” CO) LY \\\\ ~ Die Retaining Pins Locator AN re, Ye LS cee q 2 =~ ] <1 Vi 1p SSS . Crimper “ . We ‘ SS SMe UIA Wire Size ~ No. 10 Wire Size oy Ss Weer Q Anvil 7 X Chamfer (Shown for No. 12 wire. Die Retaining Reverse anvil for No. 10 wire.) Screws Figure 2 2. DESCRIPTION (Figures 1 and 2) 4. Insert the short die retaining screw through the jaw and through the anvil die, and tighten the The tool features a tool frame with a stationary jaw screw just enough to hold the die in place. Do not and handle, a moving jaw, a moving handle, and an tighten the screw completely at this time. adjustable ratchet that ensures full contact crimping. . a . | The tool frame holds a die assembly with two 5. Place the crimper dia in the stationary jaw of the crimping sections. tool. Make sure that the chamfered end of the die faces outward. The die assembly features an anvil and a crimper. 6. Insert the two die retaini . Attached to the outside of the frame is a locator + insert ine two die retaining pins. assembly, which contains a locator, a spring retainer, 7. Insert the long die retaining screw through the and a contact support. jaw and through the crimper die, and tighten the . _ . . ae screw just enough to hold the die in place. Do not Die retaining pins and die retaining screws are used tighten the screw completely at this time. to position and secure the dies in the tool frame. A nut is used on the upper die retaining screw to hold 8. Carefully close the tool handles, making sure the locator assembly in place. that the dies align properly. Continue closing the tool handles until the ratchet in the tool frame has engaged sufficiently to hold the dies in place, then 3, INSTALLATION AND REMOVAL OD DIE SET lighten both die retaining screws. AND LOCATOR ASSEMBLY (Figure 2) 9. Place the locator assembly over the end of the long screw, and position the locator assembly 1. Open the tool handles and remove the two die against the side of the tool jaw. retaining screws from the tool jaws. . a 10. Place the nut onto the end of the long screw 2. Place the anvil in the moving jaw. The rear nest and tighten the nut enough to hold the locator is used to crimp the terminal — make sure that the assembly in place, while still allowing the locator to anvil is positioned so that the correct wire size slide up and down. marking is located at the rear crimping area. 11. To disassemble, close the tool handles until the The anvil die must be reversed to accommodate ratchet releases, remove the nut, the locator the use of either 12 or 10 AWG wire. assembly, the two die retaining screws, and the four die retaining pins, and slide the dies out of the 3. Insert the two die retaining pins. tool jaws. CN 20f5 RevB

tyeza |= PRO-CRIMPER II Hand Tool A: bly and Die A: bl 408-4005 and Tool Assembly and Die Assem AMP ¥ Y 4. CONTACT SUPPORT ADJUSTMENT (Figure 3) 5. CRIMPING PROCEDURE | NOTE | The contact support is preset prior to shipment, This ool is provided with a crimp adjustment NOTE but minor adjustment may be necessary. feature. initially, the cnmp height should be verified as specified in Figure 4. Refer to 1. Make a sample crimp and determine if the Section 6, CRIMP HEIGHT INSPECTION, and contact is straight, bending upward, or bending Section 7, CRIMP HEIGHT ADJUSTMENT, fo downward. verify crimp height before using the tool to crimp desired contacts and wire sizes. 2. If adjustment is required, loosen the screw that Refer to the table in Figure 1 and select wire of the holds the contact support onto the locator specified size and insulation diameter. Strip the wire assembly. to the length indicated in Figure 1, taking care not to nick or cut wire strands. Select an applicable contact Nencwee /e ratchet has detents that create audible clicks ang identify the appropriate crimp section according as the tool handles are closed. to the wire size markings on the tool. Refer to i f : 3. Place a contact with wire into the proper nest Figure 3 and proceed as follows: and close the tool handles until the ratchet reaches 1. Hold the tool so that the back (wire side) is the sixth click, or until the contact support touches facing you. Squeeze tool handles together and the contact. allow them to open fully. 4, Slightly loosen the nut that holds the locator 2. Holding the contact by the mating end, insert the assembly onto the tool frame. contact — insulation barrel first — th rough the front of the tool and into the appropriate crimp section. 5. Move the contact support as required to 3. Position the contact so that the mating end of eliminate the bending of the contact. the contact is on the locator side of the tool, and so . . that the open “U” of the wire barrel faces the top of 6. Tighten the nut and close the handles until the the tool. Place the contact up into the nest so that ratchet releases. the movable locator drops into the slot in the contact. Refer to Figure 3. Butt the front end of 7. Remove and inspect the contact. the wire barrel against the movable locator. 8. Make another sample crimp. If the contact is tem Make sure that both sides of the wire barrel are straight, tighten the contact support screw. If the started evenly into the crimping section. Do NOT contact is still being bent during crimping, repeat attempt to crimp an improperly positioned the adjustment procedure. contact. Contact Support Locator : LZ Back of Tool iy ite Side) i Contact (Typ) WAR Y ME alg Strip OBEK O Length ‘Adjustment Z A Screw for cS “A Contact LY (y) eS Wire Support SHAN) ip A & { Locator in z N $ Wire Stop Siot Wire Inserted sy bes to Stop Figure 3 CN Rev B 3of5

bed / ; PRO-CRIMPER II Hand Too! A: bly and Die A bl 408-4005 and Too! Assembly and Die Assem| AMP ¥ ¥ 4. Hold the contact in position and squeeze the 2. Refer to Section 5, CRIMPING PROCEDURE, tool handles together until ratchet engages and crimp the contact(s) accordingly. sufficiently to hold the contact in position. . a . . 3. Using a crimp height comparator, measure the 5. Insert stripped wire into the contact until the wire wire barrel crimp height as shown in Figure 4. If the butts against the wire stop, as shown in Figure 3. crimp height conforms to that shown in the table, . oe the tool is considered dimensionally correct. If not, 6. Holding the wire in place, squeeze tool handles the tool must be adjusted. Refer to Section 7, together until ratchet releases. Allow tool handles CRIMP HEIGHT ADJUSTMENT. to open and remove crimped contact. NOTE The crimped contact may stick in the crimping area, but the contact can be easily removed by 7. CRIMP HEIGHT ADJUSTMENT (Figure 5) pushing downward on the top of the locator (see Figure 3). 1. Remove the lockscrew from the ratchet adjustment wheel. 7. Check the contact’s crimp height as described in Section 6, CRIMP HEIGHT INSPECTION. If 2. With a screwdriver, adjust the ratchet wheel necessary, adjust the crimp height as described in from the locator side of the tool. Section 7, CRIMP HEIGHT ADJUSTMENT. ee 3. Observe the ratchet adjustment wheel. If a tighter crimp is required, rotate the adjustment wheel COUNTERCLOCKWISE to a higher— Position Point numbered setting. If a looser crimp is required, on Center of rotate the adjustment wheel CLOCKWISE to a Wire Barrel lower-numbered setting. Opposite —> Seam ACI tT 4. Replace the lockscrew. Modified aay 5. Make a sample crimp and measure the crimp An th ua height. If the dimension is acceptable, replace and nv secure the lockscrew. If the dimension is unacceptable, continue to adjust the ratchet, and again measure a sample crimp. WIRE SIZE CRIMP SECTION IM AYANID. AWG (MAX) (WIRESIZEMARKING) Tol ERANCE (+) TT 2.41 +.05 Screwdriver 12 12 [.083 + .002] Qa iN 2.44 +.05 NN Dy to 10 [096 +.002] ~N WN Figure 4 4 en y 6. CRIMP HEIGHT INSPECTION fatchet Na Adjustment W @ ve This inspection requires the use of a micrometer Wheel YX with a modified anvil. Tyco Electronics recommends the modified micrometer (Crimp Height Comparator ra RS-1019-5LP) which may be purchased from: Shearer Industrial SupplyCo. gy VALCO Lockscrew 717-767-7575 610-691-3205 (Typ) Proceed as follows: 1. Refer to Figure 4 and select a wire (maximum Figure 5 size) for each crimp section listed. CN 40f5 RevB

tyeza |= PRO-CRIMPER II Hand Tool A: bly and Die A: bl 408-4005 and Tool Assembly and Die Assem AMP ¥ Y 8 MAINTENANCE damaged or worn excessively, they must be replaced. a Order the repair kit and replaceable parts through Ensure that the tool and dies are clean by wiping your Tyco Electronics representative, or call them with a clean, soft cloth. Remove any debris with 1-800-526-5142, or send a facsimile of your aclean, soft brush. Do not use objects that could purchase order to 1-717-986-7605, or write to: damage the tool. When not in use, keep handles closed to prevent objects from becoming lodged in CUSTOMER SERVICE (38-35) the crimping dies, and store in a clean, dry area. TYCO ELECTRONICS CORPORATION P.O. BOX 3608 9. VISUAL INSPECTION HARRISBURG, PA 17105-3608 ae . . - For tool repair service, please contact a The crimping dies should be inspected on a regular representative at 1-800-526-5136, basis to ensure that they have not become worn or damaged. |nspect the crimp sections for flattened, chipped, worn, or broken areas. If damage or 11. REVISION SUMMARY abnormal wear is evident, the tool must be replaced. See Section 10, REPLACEMENT AND REPAIR. Per EC 0990-0343-03: © Updated die artwork in Figures 1, 2, and3 40. REPLACEMENT AND REPAIR © Added statements regarding reversing anvil 7 when changing from one wire size to another Customer-replaceable parts are shown in Figure 1. * Updated ratchet adjustment wheel screw in Available separately, PRO-CRIMPER I! Repair Kit Figures 1, 2, 3, and 5 679221-1 includes a replacement nut and a variety of © Updated document to corporate requirements pins, rings, screws, and springs. If the dies are CN Rev B 5of5