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Instruction SheetPRO- CRIMPER* III Hand Crimping Tool Assembly 58524- 1 408- -9993 LOC B 1 of 5E2009 Tyco Electronics Corporation, Harrisburg, PA All International Rights Reserved TE logo and Tyco Electronics are trademarks. *Trademark. Other products, logos, and company names used are the property of their respective owners. TOOLING ASSISTANCE CENTER 1- -800- -722- -1111 PRODUCT INFORMATION 1- -800- -522- -6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website atwww.tycoelectronics.com

22 SEP 09 Rev Bwith Die Assembly 58524- 2

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended- -use, production operations is available. Front of Tool (Locator Side) Die Assembly Moving Jaw Ratchet Adjustment Wheel Stationary Jaw Back of Tool Wire Side) Pivot Pin PRO- -CRIMPER III Hand Crimping Tool Frame Stationary Handle Moving Handle The PRO- -CRIMPER III Hand Crimping Tool is a “Commercial” grade tool and is designed primarily for field installation, repair, maintenance work, or prototyping in industrial, commercial, or institutional applications. Product crimped with this tool will meet the crimp height requirement for hand tools in the appropriate 114 series specification, but may not comply with other feature parameters of the specification. Tyco Electronics offers a variety of tools to satisfy your performance requirements. For additional information, contact the Tooling Assistance Center at 1- -800- -722- -1111. TE Die Terminal Wire TE Die Assembly Terminal Family} Size (AWG) Insul Dia (mm [In.]) Strip Length (mm [In.]) 58524--2 .250 Series FASTON* 18- -16 3.05 to 4.32 4.75 to 5.5958524--2 FASTON* Receptacle 14 3.05 to 4.32 [.120 to .170] 4.75 to 5.59 [.180 to .220] } CALL THE TOOLING ASSISTANCE CENTER OR PRODUCT INFORMATION (SEE BELOW) FOR PRODUCT PART NUMBERS. Figure 1 1. INTRODUCTION PRO- -CRIMPER III Hand Crimping Tool Assembly 58524- -1 consists of Die Assembly 58524- -2 and PRO- -CRIMPER III Hand Crimping Tool Frame 354940- -1. The die assembly consists of wire and insulation crimping dies. Read these instructions thoroughly before crimping any terminals. Reasons for reissue are provided in Section 10, REVISION SUMMARY. Dimensions on this sheet are inmillimeters [with inch equivalents provided in brackets]. Figures and illustrations are for identification only and are not drawn to scale. NOTE i

408- 9993PRO- CRIMPER III Hand Crimping Tool Assembly 58524- 1 3 of 5Rev B Tyco Electronics Corporation Figure 3 Back of Tool (Wire Side) Wire Front of Wire Barrel Even with the Edge of the Wire Crimper Wire Crimper Strip Length Wire BarrelTerminal (Typ) 1. Hold the tool so that the back (wire side) is facing you. Squeeze tool handles together and allow them to open fully. 2. Holding the terminal by the mating end, insert the terminal — insulation barrel first — through the front of the tool and into the appropriate crimp section. 3. Position the terminal so that the mating end of the terminal is on the front side of the tool, and so that the open “U” of the wire and insulation barrels face the top of the tool. Place the terminal up into the nest. 4. Rotate the tool sufficiently to be able to view the front side of the wire crimper, and position the terminal so that the front edge of the wire barrel is even with the front edge of the wire crimper, as shown in Figure 3. Make sure that both sides of the insulation barrel are started evenly into the crimping section. Do NOT attempt to crimp an improperly positioned terminal. 5. Hold the terminal in position and squeeze the tool handles together until ratchet engages sufficiently to hold the terminal in position. Do NOT deform insulation barrel or wire barrel. 6. Rotate the tool so that the back (wire side) is once again facing you. 7. Insert stripped wire into terminal insulation and wire barrels until the end of the wire is even with the edge of the wire barrel and wire crimper, as shown in Figure 3. 8. Holding the wire in place, squeeze tool handles together until ratchet releases. Allow tool handles to open and remove crimped terminal. The crimped terminal may stick in the crimping area, but the terminal can be easily removed by pushing downward on the mating end of the terminal. 9. Check the terminal’s crimp height as described in Section 5, CRIMP HEIGHT INSPECTION. If necessary, adjust the crimp height as described in Section 6, RATCHET (Crimp Height) ADJUSTMENT. 5. CRIMP HEIGHT INSPECTION Crimp height inspection is performed through the use of a micrometer with a modified anvil, commonly referred to as a crimp- -height comparator. Tyco Electronics does not manufacture or market crimp- -height comparators. Detailed information on obtaining and using crimp- -height comparators can be found in instruction sheet 408- -7424. Proceed as follows: 1. Refer to Figure 4 and select a wire (maximum size) for each crimp section listed. 2. Refer to Section 5, CRIMPING PROCEDURE, and crimp the contact(s) accordingly. 3. Using a crimp height comparator, measure the wire barrel crimp height as shown in Figure 4. If the crimp height conforms to that shown in the table, the tool is considered dimensionally correct. If not, the tool must be adjusted. Refer to Section 7, RATCHET ADJUSTMENT. CAUTION NOTE i

408- 9993PRO- CRIMPER III Hand Crimping Tool Assembly 58524- 1 5 of 5Rev B Tyco Electronics Corporation PRO-CRIMPER III Hand Tool 354940-1 (Instruction Sheet 408-9930) SDE PEW-12 Hand Tool 9-1478240-0 (Instruction Sheet 408-8851) SDE Bench Terminator 1490076-2 (Customer Manual 409-10052)

626 Adapter 679304-1

(Instruction Sheet 408-4070) Battery Tool (Shouldered Die) 1725837-1, -2 (Customer Manual 409-10053) Battery Tool (Pin Die) 1213890-1, -2 (Customer Manual 409-10065) Die Assembly 58524- 2 Can Be Used In the Following Tools: