5207953-3 TEC | Alldatasheet
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Catalog82068 D imensions areshown for Dimensions areininches and Canada: +1 (905) 475-6222 UK: +44 (0 )800-2676 66 Revised4-12 referencepurposes only. m illimetersunless otherwise M exico/C.Am.: +52(0) 55-1106-0800 France:+33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. :+54 (0) 11-4733-2200 Netherlands:+31 (0) 73-6246-999 ww w.te.com tochange. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China:+86 (0) 400-82 0-6015 AMPLIMITE SubminiatureD Connectors Cable Connectors HDP-20 Crimp Snap-InContactConnectors Conne ctor Insert ShellType Type M aterial Materialand Finish Mo unting
94 V-0 Rated
(pg.92) R eceptacle (pg.93) ZincPlated Steel WithoutGrounding Indents TinPlated Steel WithoutGrounding Indents TinPlated Steel With GroundingIndents ZincPlated Steel TinPlated Steel .12 0 [3.05]Dia. H oles Clinch Nu t, 4-4 0 Threads .12 0 [3.05]Dia. H oles Clinch Nu ts, 4-4 0 Threaded Con tacts Type Termination Plating Pins (pgs. 100,101) So ckets (pgs. 100,101) Crimp Posted Crimp Posted D uplex (.000030 [0.0007 6] G old and Tin) D uplex (Gold Flash and Tin) Select (.000030 [0.0007 6] G old and Gold Flash) D uplex (.000030 [0.0007 6] G old and Tin) D uplex (Gold Flash and Tin) Select (.000030 [0.0007 6] G old and Go ldFlash) Product Selection Guide
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Cable Connectors HDP-20 Crimp Snap-In Contact Connectors (C ontinued) Unsh ielded Cab le Clamps One-Piece Cab le Clamp 180°/120° Quik-Snap (pg. 134) Bo x and Lid Straight/90° Exit (pg. 137) Box and Lid with Male Screw Retainers (pg. 137) Clam Shell Straight/45° Exit (pg. 138) Clam Shell Straight/45° Exit with Male Screw Retainers (pg. 138) Section Contents ±±±± Shielded Cab le Clam ps and Shielding Hardw are and Enclosure Kits Straight Exit R FI/EMI Shields for Jacketed C able (pgs. 139, 14 2) 90° Exit Die Ca st R FI/EMI Shields for Jacketed Cable (pg. 14 2) Ba sic Shielding H ardwa re Kits (pgs. 94, 95) Sh ielding H ardwa re Enclosure Kits (pgs. 96, 97 ) M ounting and Ma ting Hardwa re Ke ying Plug (pg. 155) M ale Screw R etainers (pgs. 14 6, 14 7) Fema le Screwlocks (pg. 14 8) Locking Posts and Slide Latches (pgs. 14 9, 151) Spring Latch, Two -P iece (pg. 152) Latching Blocks (pgs. 153, 154) Standoff B ushings (pg. 155) Product Facts I Shell sizes offer wide choice of contact positions—9, 15, 25, 37 and 50 I Lower cost, commercial version of the military approved series I Tin or zinc plated shells, with or without grounding indents I Crim p snap-in contacts allows loading of only the num ber of contacts being used I Available with shielding hardware and shielding enclosure kits I Numerous cable clamps and m ating hardware options I Low cost, high performance, precision- formed crimp contacts I Machine applied terminations assure highest production rates at lowest applied cost I Intermateable with any size 2 0 Subminiature D con- nector dimensionally com- plying with MIL-C-24308 I Recognized under the Com ponent Program of Underw riters Laboratories Inc., File No. E28476 I Listed under Underwriters Laboratories Inc., Standard 1863, Communication Circuit Accessories, File No. E81956 I Certified by Canadian Standards Association, File No. LR 1088108 (LR 7189-207) Contact Retention Features Pin Socket Hou sing Cutaway Ra dius lead-in minimizes force needed to insert contact into housing Ra dius lead-in minimizes force needed to insert contact into housing G enerous lead-in to minimize “stubbing“ Con tact bearing surface is large and symmetrical Reinforced Ribs R R R
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Cable Connectors HDP-20 Crimp Snap-In Contact Connectors (C ontinued) Material and Finish: Shell —Steel, zinc or tin plated Insert —94V-0 rated thermoplastic, black Mounting Holes: Standard —.120 [3.05] Dia. Clinch Nut —4-40 threads with self-locking feature Related Product Data: Contact Arrangements —page 40 Performance Characteristics — page 41 Contacts —pages 100, 101 Application Tooling —page 102 Mateable Connectors: HDE —pages 110-123 HDP —pages 90-102 HD-20 Board Mount — pages 54-71, 78-85, 87-89 Matin g/ Panel Mounting —page 42 Cable Clamps —pages 132, 133, 135-137, 140, 141, 144, 145 Mating Hardware —pages 146-150, 153, 155 Technical Documents: Product Specification —108-40005 Application Specifications — 114-10000, 114-40030 Plug Clinch Nut (Plug and Receptacle) .100 [2.54] Max. Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. .230 [5.84] .420 [10.67 ] .432 [10.97] .1 20 [3.05] Typ.
2 Ho les
A B C D ia. M ax. Re f. G rounding Indents (See Table) M ating Face
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Note: All part numbe rs are Ro H S comp liant. Cable Connectors HDP-20 Crimp Snap-In Contact Connectors (C ontinued) Receptacle Plug Part N um bers Re ceptacle Part N os. Shell No. of D imensions Insert Mo unting Tin Plated Sh ell Size Con tact ABC M aterial Me thod Zinc Without With Zinc Tin Positions Plated Grounding G rounding Plated Plated Sh ell Indents Indents Shell Shell 2 15 1. 541 1 .3 12 .494 94 V-0 Standard 205206-9 205206-8 205206-3 205205-7 205205-2 39.14 33.33 12.55 * Clinch Nut —— 57 4 5908 -2 — 1658644-1 4 37 2.729 2.500 .494 94 V-0 Standard 205210-8 205210-7 205210-3 205209-7 205209-2 69.32 63.50 12.55 Clinch Nut —— 7 4 5135-4 — 5207661-3 5 50 2.63 5 2.406 .605 94 V-0 Standard 1658 641 -3 1658 64 1-1 1658 64 1-2 1658 640 -2 1658640- 1 66.93 61.11 15.37 Clinch Nut —— 57 4 58 8 3-2 — 57 45884-1 Note: Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts. Clinch Nut (Plug and Receptacle) .100 [2.54] Max. Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. .243 [6.17 ] .43 0 [10.92] .432 [7.90] .1 20 [3.05] Typ. A B C Dia. Max. R ef. Mating Face
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Cable Connectors HDP-20 Basic Shielding Hardware Kits Each kit contains: I Connector I Inner shield I Outer shield Contacts and ferrules must be purchased separately. Material and Finish: Connector Shells —Steel, tin plated Connector Insert —94V-0 rated ther - moplastic, black Shield —Steel, tin plated Related Product Data: Contact Arrangements —page 40 Performance Characteristics — page 41 Contacts —pages 100, 101 Application Tooling —page 102 Mateable Connectors: HDE —pages 110-123 HDP —pages 90-102 HD-20 Board Mount — pages 54-71, 78-85, 87-89 Matin g/ Panel Mounting —page 42 Mating Hardware —pages 146-150, 153, 155 Ferrules —page 99 Technical Documents: Product Specifications — 108-40005 108-40030 Application Specifications — 114-10000 114-40030 Instruction Sheet —408-9010 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Plug .509 [12.93] .112 [2.84] Typ. .109 [2.77] Typ. Max. Plug Connector Inside Shield Ou tside Shield .1 20 [3.05] Typ.
2 Holes
D E .1 9 5 [4 .95] Typ. Ma x. Ferrule (Must B e Purchased Separately) .462 [11.73] Max. View of Rear Sh ell (With Sh ields Removed ) Grounding Indents .230 [5.84]
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Note: All part numbe rs are Ro H S comp liant. Cable Connectors HDP-20 Basic Shielding Hardware Kits (Continued) Re com me nded Ma x. Inner Shell No . of D imensions Cab le Ca ble Mou nting Size Co ntact DE Outer Dia. B undle Me thod Plug Kit N umb ers Re ceptacle Kit N um bers Positions Rang e D ia.† N otes: 1. Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts. 2. Component s of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. †Maxim um cable diameter after jacket and braid removed. Receptacle .509 [12.93] .112 [2.84] Typ. .109 [2.77] Typ. M ax. .462 [11.73] Ma x. Rcpt. Connector Inside Shield O utside Shield .1 20 [3.05] Typ. D .243 [6.17] E .1 9 5 [4 .95] Typ. M ax. Ferrule (Must B e Purchased Separately) View of Rear Shell (With Shields Re moved) Clinch Nut (Plug and Receptacle) .100 [2.54] Max.
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Cable Connectors HDP-20 Shielding Hardware Enclosure Kits .81 2 [20.62] Typ. .1 25 [3.18 ] Max. 1.467 [37.26] Typ. Expanding Neck Accommo dates Ca ble Each Kit Contains: I Connector I Inner shield I Outer shield I Enclosure I Two jackscrews Contacts and ferrules must be purchased separately. Material and Finish: Connector Shells —Steel, tin plated. Connector Insert —94V-0 rated thermoplastic, black Shield —Steel, tin plated Enclosure —PVC, black Jackscrews —Zinc alloy Related Product Data: Contact Arrangements —page 40 Performance Characteristics — page 41 Contacts —pages 100, 101 Application Tooling —page 102 Mateable Connectors: HDE —pages 110-123 HDP —pages 90-102 HD-20 Board Mount — pages 54-71, 78-85, 87-89 Matin g/ Panel Mounting —page 42 Mating Hardware —pages 146-150, 153, 155 Ferrules —page 99 Technical Documents: Product Specifications — 108-40005 108-40030 Application Specifications — 114-10000 114-40030 Instruction Sheet —408-9172 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Plug F Max EMa x. Plug Con nector HDP-2 0 Shield Qty. 2 Jackscrew Q ty. 2 C able Re f. Ferrule (Must Be Purchased Separately, As Required By Cable Diameter Enclosure D M ax.
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Note: All part numbe rs are Ro H S comp liant. Cable Connectors HDP-20 Shielding Hardware Enclosure Kits (Continued) Re com m ended Shielding C able Ma x. Enclosure Shell No. of D imensions Inner Insert Kit Numb ers Expansion Size Co ntact O uter C able M aterial Tool Positions DEF D iameter Bu ndle Plug Re ceptacle Ca ble Part R ange D ia.† O .D. (Max.) Nu m ber 8 .38 58 24 1-4 Notes: 1. Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts. 2. Comp onents of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. †Maxim um cable diameter after jacket and braid removed. Receptacle .81 2 [20.62] Typ. .1 25 [3.18 ] Typ. 1 .467 [37. 26] Typ. Expanding Nec k F M ax EMa x. R cpt. Co nnector H DP-2 0 Shield Qty. 2 Jackscrew Qty. 2 Ca ble R ef. Ferrule (Must Be Purchased Separately, As Required By Cable Diameter Enclosure D Ma x.
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Note: All part numbe rs are Ro H S comp liant. Cable Connectors Shielded Connector, Preassembled Kit Designed to meet the requirements of Local Area Networking, this Sub miniature D Shielded Connector Kit is available with slide latches attached to the receptacle. The receptacle is shielded and covered with a durable plastic enclosure. This shielding decreases emis - sions and provides an effective EMI/RFI barrier. Preassembled connector kits are available in Subminiature D, shell size 2, 15-position configuration and accept crimp, snap-in HD-20 contacts. C ontacts are avail - able separately and allow for selective positioning. Other sizes and styles can be made available, consult TE. Material and Finish: Inserts —94V-0 rated nylon, black Enclosures —Elastomer, styrene poly - olefin, or PVC, black Shields and Shells —Carbon steel per ASTM A109, plated with .000200 [0.00508] min. tin over .000050 [0.00127] min. copper Related Product Data: Contact Arrangements —page 40 Performance Characteristics — page 41 Contacts —pages 100, 101 Application Tooling —page 102 Ferrules —page 99 Technical Documents: Product Specifications — 108-40005, 108-40030, 108-40032 Application Specifications — 114-10000 & 114-40030 Re ceptacle Part No. 749 246-1 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional informa tion call the Tooling Assistance Center: 1-800-722-11 11. Expanding neck, accommod ates cable from .1 9 0-.37 5 [4.83 -9.53] D ia. 1 .685 Ma x. 42 .8 0 Max. Ferrule, must be purchased separately, as required by cable diame ter (page 99)
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Note: All part numbe rs are Ro H S comp liant. Cable Connectors HDP-20 Ferrules for Shielding Hardware Kits Shell L C able Part Numbe rs Sizes Style D im. D iame ter Ferrule Die Sets* Ferrules for Shielding Hardware Kits Application Tooling for Shielding Hardware Kits H and Crimping Tool No. 543344-1 (R equires Die Sets, see table above.) Pneum atic Be nch Tool No. 312 522-3 (R equires Die Set Holder No . 58449-1.) *D ie sets used with Hand Crimping Tool Part No. 54 3344 -1 or Pneum atic Benc h T ool Part No. 312522-3 equipped with Die Set Holder Part No. 58449- 1. L .020 [0.51] Material and Finish: Steel (annealed), tin plated Related Product Data: Shielding Hardware and Enclosure Kits —pages 94-98 Technical Documents: Instruction Sheets — 408-9507 408-9508 408-9243 408-9242 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Shielding Enclosure Expansion Tools †M aximum Cable Diame ter (Instruction Sheet—408-91 72) Be nch Mo unting Plate Part No. 31318 3-1 Stepped Straight
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Note: All part numbe rs are Ro H S comp liant. Cable Connectors HDP-20 Conne ctor Contacts, Precision Formed Contact Size 20 DF Pin Diam eter .040 [1.02] Material and Finish: Pin —Brass Socket —Phosphor bronze Plated A—Select—Gold flash over nickel on entire contact, with additional .000030 [0.00076] gold on mating end B—Duplex—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated C—Gold flash over nickel on entire contact D —Duplex—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data: Performance Characteristics — page 41 Connectors used with: HDP —pages 92-97 Application Tooling —page 102 Technical Documents: Product Specification —108-40005 Application Specifications — 114-10000 114-40030 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Insertion/Extraction Tool No. 91285-1 Instruction Sheet —408-9404 Without Insulation Support Pin Socket Pin Socket W ire Size C ontact H and Tools for Loose Form Contacts Range Finish C ontact Part Numbe rs C ER TI-CR IMP II A pplicators* AWG Ins. Dia. (Plating Pin Socket PR O -C R IMPER II H and Tool for Strip Form [mm 2] Max. C ode) Strip Form Loose Form Strip Form Loose Form Han d Tool (Color Code) C ontacts A 66507 -3 66507 -9 66505-3 66505-9 .040 B 16585 4 0-4 1658 54 0-5 1658 538 -2 — 91503-1 4 664 23-4 ** *
1.02 C 66507 -4 1-66507 -0 66505-4 1-66505-0
58 448 -2 (B lue Dot) 4 66901-1*** 28-24 D 16585 4 0-1 1658 54 0-2 1658 538 -3 165853 8-1 0.08-0.2 .060 A 66682 -2 6668 2-4 6668 3-2 66683-4
1.52 B 50 6668 2-9 — 1- 50 6668 3-0 —— 91549 -1 4 66963-1***
D 506668 2-6 — 506668 3-7 — (B lack Dot) A 74 5254 -2 7 45 254 -6 7 45 253-2 745 253-6 26-22 .040 B 16585 4 4-2 1658 54 4 -1 1658 543 -2 165854 3-1 91525-1 0.15-0.4 1.27 C 74 5254 -3 7 4 5254 -7 7 45 253-3 745 253-7 — (Y ellow Dot) 4 66968-1 * D 16585 4 4-3 — 1658 54 3-3 — A 66506-3 66506-9 66504 -3 66504-9 24-20 .060 B 16585 39-1 1658 539-3 1658 537 -3 165853 7-4 91503-1 4 664 22-4 * 0.2-0.6 1.52 C 66506-4 1-66506-0 66504 -4 1-66504 -0 58 448 -2 (Re d Dot) 4 66900-1* D 16585 39-2 1658 539-4 1658 537 -1 165853 7-2 *For Part Nos. of Special Applicators and Applicators for other mo del machines, call the TE Tooling Assistance C enter at 1 -800-722-11 11 . *For use with AMP -O-LECT RIC Mo del “G” Terminating Ma chine. *For use with AMP-O -MA TIC Mo del II Stripper-Crimpe r Machine. Hand Tools for Wire Size Contact Contact Part Numbe rs Loose Form Contacts Range Ins. Dia. Finish Pin Socket C ERTI-CRIMP II App licators* AWG Max. (Plating Strip Form Strip Form H and Tool for Strip Form [mm 2] Code ) (Color Code) Co ntacts 28-24 .068 A 205310-2 205311-3 91548-1 46 6903-1* 0.08-0.2 1.73 (Blue Dot) 24-20 .068 A 205202-2 205201-3 91548-1 0.2-0.6 1.73 C 205202-6 205201-6 (Red Dot) 46 6902-1* A 7 4 5229-2 74 5230-2 22-18 .068 B 1658 541 -1 1658 542-2 91513-1 0.4-0.8 1.73 C 7 4 5229-5 74 5230-5 (Green Dot) 46 6996-1* D— 16585 42-1 Note: Wire insulation diame ter is limited by the connector housing cavity and clearance for the insertion/extraction tool. *For Part Nos. of Special Applicators and Applicators for other model machines, call the TE Tooling Assistance C enter at 1-800-722-11 11 . ***For use with AMP-O -MA TIC Mod el II Stripper-Crimpe r Machine. W ith Insulation Support Crimp Snap-In Contacts
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Note: All part numbe rs are Ro H S comp liant. Cable Connectors HDP-20 Conne ctor Contacts, Precision Formed (C ontinued) Contact Size 20 DF Pin Diam eter .040 [1.02] Material and Finish: Pin —Brass Socket —Phosphor bronze Plated: A—Duplex plated .000030 [0.00076] gold on mating end, with entire contact .000050 [0.00127] min. nickel under - plated B—Duplex plated gold flash on mating end, with entire contact .000050 [0.00127] min. nickel underplated Related Product Data: Performance Characteristics — page 41 Connectors used with: HDP —pages 92, 93 Technical Documents: Product Specification —108-40005 Application Specifications — 114-10000 114-40030 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. .025 [0.64] Square Posted Contacts C ontact Loose Form Co ntact Numb ers (Plating Post Length* Post Length* Post Length* Post Length* C ode) Pin Socket Pin So cket Pin So cket Pin So cket A— 5-74 528 8 -5 5-7 4 528 7 -4 7 -7 4 528 8 -0 4 -7 4 528 7 -7 5-7452 88-8 5-745287-0 6-74528 8- 1 *Length of post extending from rear of HDP -20 me tal-shell connector. Socket Pin Stabilizer Stabilizer Insertion/Extraction Tool No. 91285-1 This tool includes interchangeable tips to Insert/Extract: Size 22, 28-22 AWG [0.08-0.4 mm 2] Size 20, Posted Contacts (Instruction Sheet—408-9404) Contact Size 20 DF Pin Diam eter .040 [1.02] Material and Finish: Pin —Brass Socket —Phosphor bronze Plated —Gold flash over nickel on entire contact, with additional .000030 [0.00076] gold on mating end Related Product Data: Performance Characteristics — page 41 Connectors used with: HDP —pages 92-97 Technical Documents: Product Specification —108-40005 Application Specification — 114-40030 Socket Pin Strip Form Loose Form Contact Number C ontact Nu mbe r Pin Socket Pin So cket 6657 0-2 66569-2 6657 0-3 66569-3 18 AWG Max. Wire (.046 [1.17] Max. Conductor Diameter) Note: Co ntacts to be soldered to w ire before being inserted into housing Solder Cup Contacts, Snap-In
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Note: All part numbe rs are Ro H S comp liant. Cable Connectors HDP-20 contacts ma y be app lied by a variety of hand tools and machines. For low production runs, repairs and prototype work, we offer either our premium CERTI-CRIMP Hand Tool or our commercial PRO-CRIMPER II Hand Tool. For medium-volume production, you have the choice of our AMP-O-LECTRIC Mod el “G” Terminating Machine, our new Mode l “M” Terminating Machine, or our AMP-O-MA TIC Mo del II Stripper-Crimper Machine. The Stripper-Crimper is typi - cally used for terminating the wires of jacketed cable. All three machines can be bench mounted. For production requirements ranging from non-stop high volumes to countless series of short runs, our popular AMPOMATOR CLS IV+ fully- automated lead-making machine is an ideal choice. For further information about these or other TE hand tools and machines, call the TE Tooling Assistance Center at 1-800-722-1111. This versatile machine now incorporates tw o A MP-O-L ECTRIC Mod el “G ” Terminating U nits. B asically, it produces single-wire leads in lengths from 1.62 [41.2] to 100 0 [25 400 ]. It me asures, cuts, strips and terminates wire sizes from 26 to 10 AW G [0 .12 to 6 mm 2] stranded and 26 to 16 A WG [0.12 to 1.4 mm 2] solid. Production rates range up to 48 00 leads per hour for 3 [76.2] lengths. The mac hine is micropro- cessor controlled, and pro - gramme d and operated w ith an easy-to-follow, me nu- driven touchscreen. It can retain data for up to 200 lead assemb lies. O ff-line programming is also pos- sible with optional softw are OffLine-Plus for W indows 95, Part No. 189263-2 . Air requirement is 9 0 psi [6.21] bar minimum at 15 scfm [0.00 71 m 3/s]. Powe r requirement is single-phase 220 VA C, 50 or 60 H z, 25 A . For further information request C atalog 124324. AMP OMA TOR CLS IV+ Lead-Making Machine
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Cable Connectors HDP-22 Crimp Snap-In Contact Connectors Co ntacts Type Term ination Plating Du plex (.000030 [0.0007 6] G old and Tin) Du plex (Gold Flash and Tin) Du plex (0.000030 [0.0007 6] G old and Tin) Du plex (Gold Flash and Tin) Crimp Crimp Pin (pg. 109) So cket (pg. 109) Conne ctor Shell Type Insert Ma terial and Type M aterial Finish M ounting 94V-0 Rated Tin Plated Steel .1 20 Plug Thermo plastic, with Grounding [3.05] (pg. 105) Black Indents D ia. Ho les 94V-0 Rated .1 20 Re ceptacle Thermo plastic, Tin Plated Steel [3.05] (pg. 105) Black D ia. Ho les Product Selection Guide
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Cable Connectors HDP-22 Crimp Snap-In Contact Connectors (C ontinued) Shielded Ca ble Clam ps and Shielding Ha rdwa re and Enclosure Kits One-Piece All Plastic Cab le Clamp 180° /120° (Quik-Snap) (pg. 133) Bo x and Lid Straight/90° Exit (pg. 137) Box and Lid Straight/90° Exit with Male Screw Retainers (pg. 137) Clam Shell Straight/45° Exit (pg. 138) Clam Shell Straight/45° Exit with Screw Retainers (pg. 138) ±± ±± Product Facts: I Approximately 65% higher density than HD-20 connectors I Lower cost, commercial version of the military approved Series 90 family I Available with shielding overmold hardware and shielding enclosure kits I Capable of using numerous standard HD-20 cable clam ps and mating hardware I Low cost, high performance, precision- formed crimp contacts I Intermateable with any size 22 Subm iniature D connector dimensionally comp lying with MIL-C-24308 I Recognized under the Com ponent Program of Underw riters Laboratories Inc., File No. E28476 I Listed under Underwriters Laboratories Inc., Standard 1863, Communication Circuit Accessories, File No. E81956 I Certified by Canadian Standards Association, File No. LR 1088108 (LR 7189-207) Section Contents Straight Exit R FI/EMI Shields for Jacketed C able (pg. 141 ) 90° Exit RFI/EMI D ie Cast Sh ields For Jacketed Cable (pg. 142 ) Ba sic Shielding H ardwa re Kits (pg. 106) Sh ielding H ardwa re Enclosure Kits (pg. 107 ) C rimp & Split R ing Ferrules (pgs. 14 3-145 ) Ma le Screw Re tainers (pgs. 146 , 14 7 ) Fem ale Screwlocks (pg. 14 8 ) Locking Posts and Slide Latches (pgs. 149 , 151) Two-P iece Spring Latch (pg. 152) Latching Blocks (pgs. 153, 154 ) U nshielded C able Clamps M ounting and Mating H ardw are Contact Retention Features Pin Socket Hou sing (Cutaw ay) Con tact bearing surface is large and symmetrical R R Ge nerous lead-in to minimize “stubbing” Ra dius lead-in minimizes force needed to insert contact into housing Reinforced ribs R Ra dius lead-in minimizes force needed to insert contact into housing
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Note: All part numbe rs are Ro H S comp liant. Cable Connectors HDP-22 Crimp Snap-In Contact Connectors (C ontinued) Receptacle Material and Finish: Shell —Steel, tin plated Insert —94V-0 rated thermoplastic, black Contacts and ferrules must be purchased separately. Related Product Data: Contact Arrangements —page 40 Performance Characteristics — page 41 Contacts —page 109 Ferrules —page 108 Mating/Panel Mounting —page 42 Cable Clamps —pages 132, 133, 135- 137, 140, 141, 144, 145 Mating Hardware —pages 146-150, 153, 155 Technical Documents: Application Specification — 114-10001 Product Specification —108-1268 Instruction Sheets — 408-9381 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Plug Clinch Nut (Plug and Receptacle) .100 [2.54] Max. Part Nu mb ers Shell N o. of Dime nsions W ith Grounding With W ith Size Contact ABC Indents C linch Nuts C linch N uts Positions Plug Plug R eceptacle Re ceptacle Note: Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts. A B C A B C .420 [10.67] .23 0 [5.84] .243 [6.17 ] .1 20 [3.05] .432 [10.97] Dia. .1 20 [3.05] Dia. Ma x. Ref. Ref. .432 [10.97] Ma x Grounding Indents (See Table) Ma ting Face .430 [10.92] Ma ting Face Plug (W ith Grounding Indents) Recep tacle
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Note: All part numbe rs are Ro H S comp liant. Cable Connectors HDP-22 Crimp Snap-In Contact Connectors (C ontinued) Basic Shielding Hardware Kits Each kit contains: I Connector I Inner shield I Outer shield Contacts and ferrules must be purchased separately. Material and Finish: Connector Shell —Steel, tin plated Connector Insert —94V-0 rated ther - moplastic, black Shields —Steel, tin plated Related Product Data: Contact Arrangements —page 40 Performance Characteristics — page 41 Contacts —page 109 Ferrules —page 108 Application Tooling —pages 108 & 109 Mateable Connectors — pages 105 & 107 Mating Hardware —pages 146-150, 153, 155 Mating/Panel Mounting —page 42 Technical Documents: Application Specifications — 114-10001 Product Specification —108-1268 Instruction Sheet — 408-9381, 408-9010 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722- 1111 . Plug Recep tacle N otes: 1. Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts. 2. C ompo nents of the kits are shipped unassemb led and bulk-packaged in quantities of 100 pieces. †M aximum cable diameter after jacket and braid remove d. .1 20 [3.05] D .230 [5.84] Typ. C Dia. .1 20 [3.05] 2 Plc. D ia. .1 9 5 [4.95] Max. Typ. R cpt. Connector Plug Connector Ferrule (Must B e Purchased Separately) Receptacle Plug .243 [6.17] .1 9 5 [4 .95] Ma x. Typ. D C Re com me nded Ma x. Inner Shell N o. of Dime nsions Ca ble C able Kit Numb ers Size C ontact CD Outer Dia. Bu ndle Positions Ra nge D ia.† Plug Re ceptacle
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Note: All part numbe rs are Ro H S comp liant. Cable Connectors HDP-22 Crimp Snap-In Contact Connectors (C ontinued) 1658 688 -1 1658 689 -1 57 4 8 641 -1 57 4 8 642 -1 16586 7 8 -1 16586 7 9-1 16586 8 0-1 57 4 84 7 6-1 57 4 84 7 7 -1 .1 9 0-.330 4.8 3-8. 38 .1 9 0-.330 4.8 3-8. 38 .21 7-.43 5 5.51-11 .05 .3 3 8-.562 8.5 9-14 .28 .3 3 8-.49 0 8.5 9-12.4 5 .63 0 16.00 .63 0 16.00 .63 0 16.00 .73 0 18 .54 .73 0 18 .54 1.355 34 .4 2 1.68 5 42 .8 0 2.205 56.01 2.86 0 72 .64 2.770 70 .36 1.640 41.6 6 1.640 41.6 6 1.640 41.6 6 2.010 51.05 2.010 51.05 58 24 1-4 58 24 1-2 58 24 1-1 .3 3 0 8 .38 .572 14 .52 .450 11.4 3 N otes: 1. Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts. 2. C ompo nents of the kits are shipped unassemb led and bulk-packaged in quantities of 100 pieces. †M aximum cable diameter after jacket and braid remove d. She ll Size No. of C ontact Positions Re com me nded Ca ble Ou ter Diam eter Dim ensions CD E Shielding Enclosure Expansion Tool Ca ble Part O .D. (Max.) Nu m ber Kit Numb ers Plug Receptacle Each kit contains: I Connector I Inner shield I Outer shield I Enclosure I Two jackscrews Contacts and ferrules must be purchased separately. Material and Finish: Connector Shell —Steel, tin plated Connector Insert —94V-0 rated ther - moplastic, black Shields —Steel, tin plated Enclosure —PVC, black Jackscrews —Zinc alloy Related Product Data: Contact Arrangements —page 40 Performance Characteristics — page 41 Contacts —page 109 Ferrules —page 108 Application Tooling —pages 108 & 109 Mateable Connectors — pages 105 & 106 Mating Hardware —pages 146-150, 153-155 Mating/Panel Mounting —page 42 Technical Documents: Application Specifications — 114-10001 Product Specification —108-1268 Instruction Sheet — 408-9381 408-9172 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722- 1111 . Shielding Hardware Enclosure Kits Plug R eceptacle .81 2 [20.62] Typ. 1 .467 [37 .62] Typ. .12 5 [3.18] M ax. .1 25 [3.18 ] Ma x. C M ax. Plug Connector HDP-2 2 Shield Qty. 2 C able R ef. Cable R ef. 4-40 Jackscrew Qty. 2 Ferrule (Must Be Purchased Separately, As Required By Cable Diameter Ferrule (Must Be Purchased Separately, As R equired By Cable Diameter Expanding Neck, Accommo dates Cable Expanding Nec k Enclosure .81 2 [20.62] Typ. 1. 467 [37 .62] Typ. Rcpt. Connector HDP-2 2 Shield Qty. 2 4-40 Jackscrew Qty. 2 Enclosure Receptacle Plug M ax. Inner Cab le Bun dle Dia.† .330 8.3 8 .330 8.3 8 .350 8.8 9 .450 11.4 3 .450 11.4 3 D Ma x. E Ma x. D Ma x. E Max. C Ma x.
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Note: All part numbe rs are Ro H S comp liant. Cable Connectors HDP-22 Crimp Snap-In Contact Connectors (C ontinued) Material and Finish: Steel (annealed), tin plated Related Product Data: Shielding Hardware and Enclosure Kits —pages 106 & 107 Technical Documents: Instruction Sheets — 408-9507 408-9508 408-9243 408-9242 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Ferrules for Shielding Hardware Kits Stepped Straight Application Tooling for Shielding Hardware Kits H and Crimping Tool No. 543344-1 (R equires Die Sets, see table above.) Pneuma tic Bench Tool No . 31 2522-3 (Re quires Die Set Holder No . 58449-1.) L .020 [0.51] Shielding Enclosure Expansion Tools †M aximum Cable Diame ter (Instruction Sheet—408-9507) Ben ch Mo unting Plate Part No. 31318 3-1 Shell L Ca ble Part Num bers Sizes Style D im. Diam eter Ferrule Die Sets* *Die sets used with Hand Crimping Tool Part No. 543 344 -1 or Pneum atic Be nch T ool Part No. 312522-3 equipped with Die Set Holder Part No. 5844 9-1.
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Note: All part numbe rs are Ro H S comp liant. Cable Connectors HDP-22 Crimp Snap-In Contact Connectors (C ontinued) Application Tooling Material Pin —Brass Socket —Phosphor bronze Finish A—Duplex plated .000030 [0.00076] gold on mating end, tin on crimp barrel, with entire contact nickel underplated B—Duplex plated gold flash on mating end, tin on crimp barrel, entire contact nickel underplated Related Product Data: Performance Characteristics — page 41 Connectors used with —pages 105- 107 Technical Documents: Application Specification — 114-10001 Product Specification —108-1268 Instruction Sheet —408-9381 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Precision Formed Crimp Snap-In Contacts, Size 22 DF Pin Socket Insertion/Extraction Tool No. 91285-1 (Instruction Sheet—408-9404) This tool contains interchangeable tips to Insert/Extract Size 22, 28 -22 AWG [0.08-0 .4 mm 2] Crimp Contacts Size 20, 28 -20 AWG [0.08-0 .4 mm 2] Crimp Contacts Size 20, Posted C ontacts AMP-O-LECTRIC MODEL “G” Terminating Machine A totally new design of our most popular machine for bench-top operation. It features a quiet and highly-reliable direct motor drive, electronic controls for ease of setup and operation, and improved guarding and lighting for operator convenience and safety. All versions also include either manual or automatic precision adjustment for crimp height. Power requirement is 120 or 220 VAC, 50 or 60 Hz. For further information, request Catalog 65828. AMP-O-MATIC Model II Stripper-Crimper Machine This machine automatically strips as well as terminates individual wires. Similar to the AMP-O-LECTRIC Model “G” machine, applicators are quickly interchangeable, and it includes precision adjust ment for crimp height. All adjustments can be made from the front of the machine without special tools. Power requirement is 120 VAC. Air requirement is 80-100 psi [5.52-6.89 bar], 3.5 scfm [0.00165 m 3 /s]. For further information request Catalog 65004. Applicators To accommodate the broad range of wire termination products that TE pro duces, most TE terminating machines are designed for use with interchangeable applicators. The basic styles are quickly interchangeable to minimize costly down times, and feature dial-in wire and insulation crimp-height settings. Special appli cators are now available for use with the AMP Crimp Quality Monitor, for measuring the crimp height of each termina tion as it is made, plus evalu ating the quality of each crimp. For further information, request Catalog 65404. For applicator part numbers, call the TE Tooling Assistance Center at 1-800-722-1111. PRO-CRIMPER II Hand Tool Part No. 90800-1 Features interchangeable die sets and ratchet control that provides full die closure to help eliminate partial crimps. The new design is more durable, and requires dramatically less hand force. For further information, request Catalog 82276. Wire Contact C ontact Part Num bers H and Tools Size Insulation Finish Pin Socket for Loose Form Co ntacts AW G Diame ter (Plating Strip Loose Strip Loose PR O-CRIM PER II CERTI-CRIM P II mm 2 Max. C ode) Form Form Form Form H and Tool H and Tool 28 -22 .040 A 16586 7 0-1 1658 67 0-2 1658 686 -1 1658 686 -2 0.4 -0.08 1.02 B 16586 7 0-3 1658 67 0-4 1658 686 -3 1658 686 -4 908 00-1 91520-1 N otes: 1. Strip form contacts shipped 20,000 pieces/reel.
Catalog82068 D imensions areshown for Dimensions areininches and Canada:+1 (905) 475-6222 UK: +44 (0 ) 800-2676 66 Revised4-12 referencepurposes only. m illimetersunless otherwise M exico/C.Am.:+52 (0) 55-1106-0800 France:+33 (0) 1- 3420-8686 Specifications subject specified. Latin/S.Am.:+54 (0) 11-4733-2200 Netherlands:+31 (0) 73-6246-999 ww w.te.com tochange. USA: +1 (800) 522- 6752 Germany: +49 (0) 6251-133-1999 China:+86 (0) 400-82 0-6015 AMPLIMITE SubminiatureD Connectors Cable Connectors HDE-20 IDC ConnectorsforDiscreteWire and JacketedCable ProductSelectionGuide C onnec tor Insert She llType Type M aterial Ma terialand Finish M ounting 94V-0Rated Thermop lastic, Black All-Plastic (pg.112) Metal-Shell (pg.114) Metal-Shell (pg.115) 94V-0Rated Thermoplastic, Black All-Plastic (pg.113) TinPlated Steel TinPlated Steel .120 [3.05 ]D ia.Holes .120 [3.05 ]Dia.Holes Co ntacts Pre-Loaded* Type Term ination Plating Pins Sockets Insulation Displaceme nt *Interchangeable crimp snap-in contacts available, see page 12 1 Insulation Displaceme nt *Interchangeable crimp snap-in contacts available,see page 12 1 D uplex (.000030 [0.00076 ] G old and Tin) D uplex (Go ld Flash and Tin) D uplex (.000030 [0.00076 ] G old and Tin) D uplex (Go ld Flash and Tin) R eceptacle Plug
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0 ) 800-2676 66 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522- 6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-82 0-6015 AMPLIMITE Subminiature D Connect ors Cable Connectors HDE-20 IDC Connectors for Discrete Wire and Jacketed Cable (Continued) Un shielded Cab le Clamps One-Piece, All- Plastic Cable Clamp, 180°/120° Exit (Quik-Snap) (pg. 133) Unshielded Cable Clamps Straight/90° Exit (pg. 132) Slide-On Back Cover (pg. 136) Product Facts I Insulation displacement contacts preloaded in hous - ings I No wire stripping I Post plated contacts with no bare edges I Duplex plated contacts— gold on mating end and tin on crimp end I Patented contact ensures reliable termination of a wide range of wire sizes and insulation diameters I Removable contacts for replacement and repair I Selective loading of con - tacts available I Crimp snap-in contacts available for making jumpers between circuits I Recognized under the Com ponent Program of Underwriters Laboratories Inc., File No. E28476 I Listed under Underw riters Laboratories Inc., Standard 1863, Com munication Circuit Accessories, File No. E81956 I Certified by Canadian Standards Association, File No. 1088108 (LR 7189-207) Section Contents Typical Application Rates Tool Ra te Pistol Style 7.4 Sec./Line Arbor Tool 5.0 Sec./Line CHAMPOM ATO R Machine 2.8 Sec./Line Note: Rates are based on total time to complete a double ended 25 position Jacketed Cable Assembly R R ±±±± Shielded Cable C lamps and Shielding Hardw are and Enclosure Kits Straight Exit RFI/EMI Shields for Jacketed Cable (pg. 142) 90° Exit Die Cast RFI/EMI Shields for Jacketed Cable (pg. 142) Basic Shielding Hardwa re Kits (pgs. 116 , 117) Shielding Hardwa re Enclosure Kits (pgs. 118 , 119) M oun ting and M ating Hardwa re Male Screw Retainers (pgs. 146 , 147) Fem ale Screwlocks (pg. 148) Locking Posts and Slide Latches (pgs. 149, 15 1) Spring Latches, (pg. 152 ) Latching Blocks, (pgs. 153, 154 ) Keying Plug (pg. 15 5) R
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0 ) 800-2676 66 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522- 6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-82 0-6015 AMPLIMITE Subminiature D Connect ors Note: All part numbe rs are Ro HS comp liant. Cable Connectors HDE-20 All-Plastic IDC Connectors Notes: 1. All connectors are preloaded with insulation displaceme nt contacts. Pins in plug connectors and sockets in insulation dia. of .06 0 [1.52 ]. Notes: 2. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire. 3. Individual conductor strands should be larger than .005 inch [0.127 ] diameter. 4. Extraction Tool Part No. 912 32 -1 (Instruction Sheet 408 -66 31) is used to remove pin or socket contacts. 5. For terminating more than one wire, or a drain wire, use crimp contacts on page 121. Co nnector Part Num bers Con tact Co ntact Con tact N o. of Identification Identification She ll Contact Dime nsions Finish No . 1 No. 2 Size Positions AB (Plating for 30-26 AWG for 26 -22 AWG Co de) [0.05-0.15mm 2] W ire [0.15-0.4m m 2] W ire Plug Plug 1 .21 3 .984 A— 745 2 03-2 19 30.8 1 24 .99 B— 1-745 20 3-1 1 .54 1 1.31 2 A— 745 2 07-7 2 15 39.14 33.33 B— — 2.090 1.852 A 745 2 11-9 745 2 11-7 3 25 5 3.09 47.04 B— 745 2 11-8 2.732 2.500 A— 745 2 15 -7 4 37 6 9.39 63 .50 B— — Material and Finish: Housing —94V-0 rated thermoplastic, black Contacts —Phosphor bronze Contact Finish —Duplex plated: A —.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data: Contact Arrangements —page 40 Performance Characteristics — page 41 Interchangeable Crimp Snap-In Contacts —page 121 Application Tooling —pages 121-123 Mateable Connectors: HDP —pages 90-97 HD-20 Board Mount —pages 54-71, 78-85, 87-89 Matin g/ Panel Mounting —page 42 Cable Clamps —pages 132, 133, 135- 137, 139, 140, 144, 145 Mating Hardware —pages 146-150, 153, 155 Technical Documents: Product Specification —108-40011 Application Specifications — 114-40002 114-40003 Instruction Sheet —408-6621 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Plug Molded Cavity Indentification & AMP Trademark .120 [3.05] .109 [2.77] Ref. B A .11 2 [2.8 5] Typ. .509 [12 .93] .860 [21.84] .230 [5.84 ] .080 [2.03] M ax. Dia. R ef. Plug
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0 ) 800-2676 66 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522- 6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-82 0-6015 AMPLIMITE Subminiature D Connect ors Note: All part numbe rs are Ro HS comp liant. Cable Connectors HDE-20 All-Plastic IDC Connectors (Continued) Recep tacle Conn ector Part Num bers Con tact Contact N o. of Identification She ll Contact Dim ensions Finish No. 2 Size Positions AB (Plating for 26 -22 AWG Co de) [0.1 5-0.4mm 2] W ire Re ceptacle 1.21 3 .984 A 745 2 01-7 19 30.81 2 4.99 B 745 2 01-9 1.54 1 1 .31 2 A 745 2 05 -7 2 15 39.14 33.33 2.090 1 .852 A 745 2 09-7 3 25 53 .09 47.04 B 745 2 09-8 Notes: 1. All connectors are preloaded with insulation displacemen t contacts. Pins in plug connectors and sockets in insulation dia. of .06 0 [1.52 ]. Notes: 2. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire. 3. Individual conductor strands should be larger than .005 inch [0.12 7] diameter. 4. Extraction Tool Part No . 912 32 -1 (Instruction Sheet 408-6 6 31) is used to remove pin or socket contacts. 5. For terminating more than one wire, or a drain w ire, use crimp contacts on page 121. Molded Cavity Indentification & AMP Trademark .24 3 [6 .17] .120 [3.05] D ia. .509 [12 .93] Max. .1 09 [2.77] R ef. B A .824 [20.93] R ef. .080 [2 .03] Receptacle Material and Finish: Housing —94V-0 rated thermoplastic, black Contacts —Phosphor bronze Contact Finish —Duplex plated: A —.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data: Contact Arrangements —page 40 Performance Characteristics — page 41 Interchangeable Crimp Snap-In Contacts —page 121 Application Tooling —pages 121-123 Mateable Connectors: HDP —pages 90-97 HD-20 Board Mount —pages 54-71, 78-85, 87-89 Matin g/ Panel Mounting —page 42 Cable Clamps —pages 132, 133, 135- 137, 139, 140, 144, 145 Mating Hardware —pages 146-150, 153, 155 Technical Documents: Product Specification —108-40011 Application Specifications — 114-40002 114-40003 Instruction Sheet —408-6621 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0 ) 800-2676 66 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522- 6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-82 0-6015 AMPLIMITE Subminiature D Connect ors Note: All part numbe rs are Ro HS comp liant. Cable Connectors HDE-20 Metal-Shell IDC Connectors Material and Finish: Shell —Steel, tin plated Insert —94V-0 rated thermoplastic, black Contacts —Phosphor bronze Contact Finish —Duplex plated: A —. 000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data: Contact Arrangements —page 40 Performance Characteristics — page 41 Interchangeable Crimp Snap-In Contacts —page 121 Application Tooling —pages 121-123 Mateable Connectors: HDP —pages 90-97 HD-20 Board Mount —pages 54-71, 78-85, 87-89 Matin g/ Panel Mounting —page 42 Cable Clamps —pages 132, 133, 135- 137, 138, 140, 144, 145 Mating Hardware —pages 146-150, 153, 155 Technical Documents: Product Specification —108-40011 Application Specifications — 114-40002 114-40003 Instruction Sheet —408-6645 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Plug A B .112 [.285] .509 [12.93] .050 [1.27] Typ. .039 [0.99] Typ. .604 [15.34] M ax. Typ. Typ. .120 [3.05] Dia. .10 9 [2.77] R ef. .230 [5.8 4] 1.21 3 .984 A 1-745 492 -7 1-745 492 -8 1-745 492 -9 19 30.81 2 4.99 B— 2 -745 492 -0 — 1.54 1 1 .31 2 A 1-745 494-7 1-745 494-5 —2 15 39.14 33.33 B— 1-745 494-6 — 2.088 1 .852 A 1-745 496 -9 1-745 496 -7 2-745 496 -0 *3 25 53 .04 47.04 B— 1-745 496 -8 — 2.729 2.500 A 1-745 498 -6 1-745 498 -5 —4 37 69.32 6 3.50 B— 1-745 498 -7 — Con nector Part Numbe rs Co ntact Co ntact C ontact Identification Identification Identification Con tact No. 1 N o. 2 N o. 3 N o. of Finish for 30-26 AWG for 26 -22 AWG for 22-20 AW G Shell C ontact Dime nsions (Plating Size Positions AB Co de) Plug Plug Plug N otes: 1. All connectors are preloaded with insulation displaceme nt contacts. Pins in plug connectors and sockets in insulation dia. of .060 [1.52 ]. N otes: 2 . Connectors can be made available with clinch nuts, contact TE. 3. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire. 4. Individual conductor strands should be larger than .005 inch [0.127 ] diameter. 5. Extraction Tool Part No. 912 32 -1 (Instruction Sheet 408 -66 31) is used to remov e pin or socket contacts. 6. For terminating more than one wire, or a drain wire, use crimp contacts on page 121.
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0 ) 800-2676 66 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522- 6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-82 0-6015 AMPLIMITE Subminiature D Connect ors Note: All part numbe rs are Ro HS comp liant. Cable Connectors HDE-20 Metal-Shell IDC Connectors (Continued) Material and Finish: Shell —Steel, tin plated Insert —94V-0 rated thermoplastic, black Contacts —Phosphor bronze Contact Finish —Duplex plated: A —. 000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data: Contact Arrangements —page 40 Performance Characteristics — page 41 Interchangeable Crimp Snap-In Contacts —page 121 Application Tooling —pages 121-123 Mateable Connectors: HDP —pages 90-97 HD-20 Board Mount —pages 54-71, 78-85, 87-89 Matin g/ Panel Mounting —page 42 Cable Clamps —pages 132, 133, 135- 137, 139, 140, 144, 145 Mating Hardware —pages 146-150, 153, 155 Technical Documents: Product Specification —108-40011 Application Specifications — 114-40002 114-40003 Instruction Sheet —408-6645 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Receptacle A B .10 9 [2 .77] Ref. .112 [.285 ] .509 [12.93] .243 [6.17] .030 [0.76] Typ. .567 [0.2] M ax. Typ. Typ. Typ. .1 20 [3.05] Dia. .050 [1.27 ] Typ. 1.21 3 .984 A 1-745 491-6 1-745 491-7 1-745 491-9 19 30.81 2 4.99 B— 1-745 491-8 — 1.54 1 1 .31 2 A 1-745 493-6 1-745 493-4 —2 15 39.14 33.33 B— 1-745 493-5 — 2.088 1 .852 A 1-745 495 -7 1-745 495 -8 1-745 495 -9 *3* 25 53 .04 47.04 B— 2 -745 495 -0 — 2.729 2.500 A 1-745 497-6 1-745 497-5 —4 37 69.32 6 3.50 B— 1-745 497-7 — Co nnector Part Numbe rs Co ntact C ontact Con tact Identification Identification Identification Co ntact No . 1 No . 2 No. 3 No. of Finish for 30-26 AWG for 26 -22 AWG for 22-20 AW G She ll C ontact Dim ensions (Plating Size Positions AB Co de) Rec eptacle R eceptacle Re ceptacle * R S-232, size 3 connec tor, for 26 -22 [0.15 -0.4mm 2] AWG wire select loaded circuits 1-8,15,17, 20 and 22, Plug Part No. 747740-1, Receptacle Part No. 747741 -1, gold flash contacts. N otes: 1. All connectors are preloaded with insulation displaceme nt contacts. Pins in plug connectors and sockets in insulation dia. of .060 [1.52 ]. N otes: 2 . Connectors can be made available with clinch nuts, contact TE. 3. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire. 4. Individual conductor strands should be larger than .005 inch [0.127 ] diameter. 5. Extraction Tool Part No. 912 32 -1 (Instruction Sheet 408 -66 31) is used to remov e pin or socket contacts. 6. For terminating more than one wire, or a drain wire, use crimp contacts on page 121.
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0 ) 800-2676 66 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522- 6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-82 0-6015 AMPLIMITE Subminiature D Connect ors Note: All part numbe rs are Ro HS comp liant. Cable Connectors HDE-20 Basic Shielding Hardware Kits Each kit contains: I Connector I Inner shield I Outer shield Ferrules must be purchased separately. Material and Finish: Connector Shell —Steel, tin plated Connector Insert —94V-0 rated thermoplastic, black Shield —Steel, tin plated Contacts —P hosphor bronze Contact Finish —Duplex plated: A —.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data: Contact Arrangements —page 40 Performance Characteristics — page 41 Application Tooling —pages 121-123 Mateable Connectors: HDP —pages 90-97 HD-20 Board Mount —pages 54-71, 78-85, 87-89 Mating Hardware —pages 146-150, 153, 155 Matin g/ Panel Mounting —page 42 Plug .230 [5.84] Typ. .086 [2.18 ] Max.Typ. .509 [12.93] Max. .112 [2.84] Typ. .1 09 [2 .77] Typ. C D .490 [12.45] Max. View of Rear Shell (With Shields Removed) Plug Connector Ferrule (Must be Purchased Separately) Ou tside Shield Inside Shield .395 [10.03] D ia. .377 ±.01 5 [9.58 ±0.38 ] .120 [3.05 ] Dia. Con nector Part Numbe rs Recom m ended Max . Co ntact Co ntact C ontact Ra nge D ia.† Cod e) Wire Wire W ire Plug Plug Plug Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. †Maxim um cable diameter after jacket and braid removed. Technical Docum ents: Product Specifications — 108-40011 108-40030 Application Specifications — 114-40002 114-40003 114-40006 Instruction Sheet —408-9010 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0 ) 800-2676 66 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522- 6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-82 0-6015 AMPLIMITE Subminiature D Connect ors Note: All part numbe rs are Ro HS comp liant. Cable Connectors HDE-20 Basic Shielding Hardware Kits (Continued) Each kit contains: I Connector I Inner shield I Outer shield Ferrules must be purchased separately. Material and Finish: Connector Shell —Steel, tin plated Connector Insert —94V-0 rated thermoplastic, black Shield —Steel, tin plated Contacts —P hosphor bronze Contact Finish —Duplex plated: A —.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data: Contact Arrangements —page 40 Performance Characteristics — page 41 Application Tooling —pages 121-123 Mateable Connectors: HDP —pages 90-97 HD-20 Board Mount —pages 54-71, 78-85, 87-89 Mating Hardware —pages 146-150, 153, 155 Matin g/ Panel Mounting —page 42 Receptacle .243 [6.17] Typ. Rcpt. Connector Ferrule (Must be Purchased Separately) Ou tside Shield Inside Shield View of Re ar Shell (With Shields Removed) .086 [2 .18] Ma x.Typ. .509 [12.93] Max. .112 [2.84] Typ. .109 [2.77] Typ. C D .490 [12.45] Max. .395 [10.03] D ia. .377 [9.58] .1 20 [3.05 ] Dia. Technical Docum ents: Product Specifications — 108-40011 108-40030 Application Specifications — 114-40002 114-40003 114-40006 Instruction Sheet —408-9010 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Con nector Part Numbe rs Recomm ended Max . Co ntact Co ntact C ontact Ra nge Dia.† Cod e) Wire Wire W ire Re ceptacle R eceptacle R eceptacle Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. †Maxim um cable diameter after jacket and braid removed.
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0 ) 800-2676 66 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522- 6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-82 0-6015 AMPLIMITE Subminiature D Connect ors Note: All part numbe rs are Ro HS comp liant. Cable Connectors HDE-20 Shielding Hardware Enclosure Kits Plug Each kit contains: I Connector I Inner shield I Outer shield I Enclosure I Two jackscrews Ferrules must be purchased separately. Material and Finish: Connector Shell —Steel, tin plated Connector Insert —94V-0 rated thermoplastic, black Shield —Steel, tin plated Enclosure —PVC, black Jackscrews —Zinc alloy Contacts —Phosphor bronze Contact Finish —Duplex plated: A —.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data: Contact Arrangements —page 40 Performance Characteristics — page 41 Application Tooling —pages 121-123 Mateable Connectors: HDP —pages 90-97 HD-20 Board Mount —pages 54-71, 78-85, 87-89 Mating Hardware —pages 146-150, 153, 155 Matin g/ Panel Mounting —page 42 D E C M ating End Ferrule (Must be Purchased Separately as Required by Cable Dia.) Expa nding Neck Accommo dates Cable 1 .64 0 [41.66 ] M ax. Cable R ef. .630 [16.00] Max. Kit Part N umb ers Shielding Re com me nded Max . C ontact C ontact Co ntact Co ntact Enclosure Plug Plug Plug O .D. (Max.) N o. †Maxim um cable diameter after jacket and braid removed. Technical Docum ents: Product Specifications — 108-40011 108-40030 Application Specifications — 114-40002 114-40003 114-40006 114-40008 Instruction Sheet —408-9172 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0 ) 800-2676 66 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522- 6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-82 0-6015 AMPLIMITE Subminiature D Connect ors Note: All part numbe rs are Ro HS comp liant. Cable Connectors HDE-20 Shielding Hardware Enclosure Kits (Continued) Receptacle Mating End Ferrule (Must be Purchased Separately as R equired by Cable Dia.) Expanding Ne ck Accommo dates Cable Cable R ef. D E C 1 .640 [41.66 ] M ax. .630 [16.00] Max. Kit Part Num bers Shielding Re comm ended Ma x. Con tact C ontact Co ntact Enclosure Re ceptacle Re ceptacle O .D. (Max.) N o. †Maxim um cable diameter after jacket and braid removed. Each kit contains: I Connector I Inner shield I Outer shield I Enclosure I Two jackscrews Ferrules must be purchased separately. Material and Finish: Connector Shell —Steel, tin plated Connector Insert —94V-0 rated thermoplastic, black Shield —Steel, tin plated Enclosure —PVC, black Jackscrews —Zinc alloy Contacts —Phosphor bronze Contact Finish —Duplex plated: A —.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data: Contact Arrangements —page 40 Performance Characteristics — page 41 Application Tooling —pages 121-123 Mateable Connectors: HDP —pages 90-97 HD-20 Board Mount —pages 54-71, 78-85, 87-89 Mating Hardware —pages 146-150, 153, 155 Matin g/ Panel Mounting —page 42 Technical Docum ents: Product Specifications — 108-40011 108-40030 Application Specifications — 114-40002 114-40003 114-40006 114-40008 Instruction Sheet —408-9172 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0 ) 800-2676 66 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522- 6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-82 0-6015 AMPLIMITE Subminiature D Connect ors Note: All part numbe rs are Ro HS comp liant. Cable Connectors HDE-20 Crimp Snap-In Contact Connectors Shell L C able Part Numbe rs Sizes Style D im. D iame ter Ferrule Die Sets* Material and Finish: Steel (annealed), tin plated Related Product Data: Shielding Hardware and Enclosure Kits —pages 116-119 Technical Documents: Instruction Sheets — 408-9242 408-9243 408-9507 408-9508 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center : 1-800-722-1111. Application Tooling for Shielding Hardware Kits H and Crimping Tool No. 543344 -1 (Requires Die Sets, see table above.) Pn eum atic Bench Tool No . 31 2522-3 (Requires Die Set Holder No. 584 4 9-1.) *Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneum atic Be nch T ool Part No. 312 522 -3 equipped with Die Set Holder Part No. 5 844 9-1. L .020 [0.5 1] Ferrules for Shielding Hardware Kits Stepped Straight Shielding Enclosure Expa nsion Tools †M aximum Cable Diame ter (Instruction Sheet—4 08-9507) Be nch Mou nting Plate Part No. 313183 -1
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0 ) 800-2676 66 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522- 6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-82 0-6015 AMPLIMITE Subminiature D Connect ors Note: All part numbe rs are Ro HS comp liant. Cable Connectors HDE-20 Contacts, Precision Formed Material and Finish: Phosphor bronze, duplex plated as fol - lows: A —Duplex plated .000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel under - plated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data: Performance Characteristics — page 41 Connectors used with: HDE —pages 112-119 Technical Documents: Product Specifications — 108-40011 108-40030 Application Specifications — 114-40002 114-40003 114-40006 114-40008 Instruction Sheet —408-6738 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Interchangeable Contacts, Crimp Snap-In Pin Socket Wire Size Insulation Co ntact Ra nge Diame ter Finish Contact Part Numbers AW G C ode* Single Tw o (Plating Pin Socket mm 2 Wire Wire Co de) Strip Form Strip Form 2 6-2 2 .054 .039 A — 1-745 2 6 9-1 0.15 -0.4 4 1.37 0.99 B 1-745 2 66 -0 1-745 2 6 9-0 22-1 8 .075 .054 A 1-745 2 67 -0 1-745 2 70-1 0.4-0.8 3 1.91 1.37 B— 1-745 2 70-0 * A Code indicating accepted wire size range is stamp ed inside insulation crimp barrel of each contact. Notes: 1. Extraction Tool No . 912 32 -1 is used to remove pin and socket contacts. 2 . Strip form contacts shipped 10,000 pieces/reel.
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0 ) 800-2676 66 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522- 6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-82 0-6015 AMPLIMITE Subminiature D Connect ors Note: All part numbe rs are Ro HS comp liant. Cable Connectors A modular interchangeable head provides versatility to these tools. Along with the head used to terminate Subminiature D connectors, heads are available to terminate other TE product lines. The head used to terminate the Sub miniature D, HDE connectors can be used with a manu al pistol grip tool, an air pistol grip tool and a bench mount powe r assembly. These tools terminate one unstripped wire per cycle and index the connector to the next terminating position. The head rotates to permit optimum acc ess to the wiring area. Hand Tools with Modu lar Heads Technical Documents: Instruction Sheets — 408-6790 408-9414 408-6789 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Hotline: 1-800-722-1111. H andle and Head Tool Assem bly No. 60886 8-1 H andle No. 58074 -1 H ead Assem bly No. 5806 3-2 This tool is man ually actuated, using mo dular heads. Bench Mount Pneumatic Power A ssembly Bench Mount Electric Pow er Assembly B ench Assemb ly No . 58338-1 H ead Assem bly No. 5806 3-2 This tool is air actuated with either a foot or knee switch. He ad Assemb ly No. 5806 3-2 This tool electrically powered and actuated by a foot switch. Manual Pistol Grip Tool Air Pistol Grip Tool Ha ndle No. 58075-1 H ead Assemb ly No. 5806 3-2 Air actuated, utilizing mod ular heads. Bench M ounted Tools with Modu lar Heads
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0 ) 800-2676 66 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522- 6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-82 0-6015 AMPLIMITE Subminiature D Connect ors Note: All part numbe rs are Ro HS comp liant. Cable Connectors CH AM PO MA TOR 3A Term inating M achine This machine is the high-productivity way to terminate multiconductor, jacketed cable with a variety of TE connectors having insulation displaceme nt contacts. It autom atically sorts the wires, and term inates them in a program med sequence. The sequence may use all or some of the connector contacts, such as for various RS-232 wiring patterns. All cable assem blies are tested for continuity and shorts. The machine is micro- processor controlled, and program m ed by a touch input screen. The easy program m ing simplifies the process and reduces training require ments. The machine’s internal storage capab ility can retain up to 50 cable assemblies, which can be easily retrieved by num ber or name . Produc tion monitoring and diag nostics can also be accessed through the touch screen. Co ntact TE for the tooling required for your specific applications. CH AM PO MA TOR 2.5 Term inating M achine This is a com pact, sem i- automatic bench machine. It is microprocessor controlled, and program m ed using a mem brane switch keyboard. The potential mach ine rate is one pair of wires per second. Contact TE for the tooling required for your specific applications. The CHAM PO M ATO R Mod el
2.5 Bench Terminating
Mac hine— Part No. 354786-4 is used in conjunction with Control Mo dule— Part No. 85 24 2 3 -1 . Contact TE for appli cation specific requirem ents. M anual Arbor Tool The arbor tool with applicator is used to terminate jacketed cable. Wires are neatly routed and trim m ed to length with the cable jacket close to the connector. 400 to 80 0 termi - nated wires per hour are typical. Manual Arbor Tool Arbor Tool N o. 91 085-2 Applicators: 54 342 6 -1 (termination tool) 54 342 6 -2 (termination tool) Control Module No. 852423 -1 CHA MPO MATOR
2.5 Ma chine
No . 354 786 -4 Product Facts I Low applied costs I A utomatic termination of jacketed cable I Automatic continuity check and shorts test I Single- or double-ended assemblies I M icroprocessor controlled with touch input screen I Stored program capability I Selective termination of connector positions I Rapid tooling changeover for different connector types I Handles a variety of TE insulation-displacement connectors I Terminates both multicolor and single-color wires I Remote programming capa - bility I Straight or right-angle wire dress I Control Module 852423-1 120 VAC Technical Documents: Instruction Sheets 408-7777 Manual Arbor Tool Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0 ) 800-2676 66 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522- 6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-82 0-6015 AMPLIMITE Subminiature D Connect ors Note: All part numbe rs are Ro HS comp liant. Cable Connectors Subminiature D Connectors HDF-20 for Flat Ribbon Cable Related Product Data Contact Arrangement —page 40 Performance Characteristics — page 41 Mateable Receptacles: HDF-20 Metal-Shell —page 124 HDE —pages 110-121 (Sizes 1–4 only) HDP —pages 90-109 HD-20 Board Mount —pages 54-71, 78-85, 87-89 Mating/Panel Mounting —page 126 Ribbon Cable —page 125 Accessories: Commoning Strip —page 146 Mating Hardware —pages 146-150, 153 & 154 Application Tooling —page 127 Technical Docum ents Product Specification —108-40012 Product Facts I Available in all 5 standard shell sizes I Visual inspection of termination possible I Fluted cover provides positive alignment of cable prior to termination I Wide range of application tooling I Patented insulation displacement contact latches into the connector cover I Contact design provides a “gas-tight” termination I Contacts accept 28 AWG [0.08mm2] solid and stranded, and 26 AWG [0.15mm2] solid and stranded round conductor flat ribbon cable on .050 [1.27] centers I Qualified to Battelle Level III environment I Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 I Certified by Canadian Standards Association, File No. LR 7189 I Listed and complies with UL 1863, Communication Circuit Accessories File No. E81956 R R R Plug — Low Profile Metal Shell Receptacle — Low Profile M etal Shell Plug Part N os. R eceptacle Part Nos. No. of Cab le With With Pos. & Stabilizer Standard W ith 4-40 Standard With 4-40 (Shell Size) Part N o. Mo unting Threaded M ounting Threaded Ho les Inserts Holes Inserts 9 (1) 74727 5 -4 16 58 6 13-4 16 5 86 08 -4 16 58612-4 1658610- 4 15 (2) 7472 75 -3 16 58 6 13-3 16 5 86 08 -3 1658612-3 1658610- 3 25 (3) 7472 75 -2 16 58 6 13-2 16 5 86 08 -2 1658612-2 1658610- 2 37 (4) 7472 75 -1 16 58 6 13-1 16 5 86 08 -1 1658612-1 1658610- 1 5 0 (5) 746 78 5 -1 — 16 5 86 07-1 — 1658606- 1 Note: All assemblies are supplied with housing and cover pre-assemb led. Optional cable stabilizer must be ordered separately. Material Front Shell —Steel, tin or tin plated Housing, Cover & Cable Stabilizer — Thermoplastic, 94V-0, black Threaded Inserts —Brass, unplated Contacts —Phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, .000100-.000200 [0.00254- 0.00508] bright tin on termination end with entire contact underplated .000050 [0.00127] min. nickel
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0 ) 800-2676 66 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522- 6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-82 0-6015 AMPLIMITE Subminiature D Connect ors Note: All part numbe rs are Ro HS comp liant. Cable Connectors HDF-20 Low Profile All-Plastic Connectors (for Round Conductor Flat Ribbon Cable) Plug Assemblies Material and Finish Housing, Cover & Cable Stabilizer —Black thermoplastic, 94V-0 rated Threaded Inserts —Brass, unplated Pin Contacts —Phosphor bronze, duplex plated .000030 [0.00076] gold on mating end, .000100-.000200 [0.00254-0.00508] bright tin on termination end, with entire contact underplated .000050 [0.00127] nickel Related Product Data Contact Arrangement —page 40 Performance Characteristics — page 41 Mateable Receptacles: HDF-20 All-Plastic —page 124 HD-20 Board Mount —pages 54-71, 78-85, 87-89 HDE All-Plastic —pages 147, 148 Mating/Panel Mounting —page 126 Ribbon Cable —page 125 Accessories: Mating Hardware —pages 146-150, 153, 155 Application Tooling —page 127 Technical Documents Product Specifications — 108-40012 HDF-20 Low Profile Connectors H ousing and Covers are Preassemb led; Cable Stabilizer is Separate. Receptacle Assemblies Ho using and Covers are Preassemb led; Cable Stabilizer is Separate. 9 (1) 7472 75 -4 16 58 6 15 -4 16 5 86 11-4 16 58614-4 165 8609-4 15 (2) 7472 75 -3 16 58 6 15 -3 16 5 86 11-3 1658614-3 1658609- 3 25 (3) 7472 75 -2 16 58 6 15 -2 16 5 86 11-2 1658614-2 1658609- 2 37 (4) 7472 75 -1 16 58 6 15 -1 — 1658614-1 1658609- 1 Note: All assemblies are supplied with housing and cover pre-assemb led. Optional cable stabilizer must be ordered separately. Ribbon Cable Param eters 28 AWG [0.08m m 2] Part No. 26 AWG [0.1 5m m 2] Par tN o. 9 1-57 040-2 1-971111-2 57034-2 15 1-57 040-5 1-971111-5 57034-5 25 5 7040-2 1- 971111-2 57034-9 37 1-57 040-8 1-971111-8 1-57034-3 50 1- 57 040-6 1- 971111-6 1-57034-5
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0 ) 800-2676 66 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522- 6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-82 0-6015 AMPLIMITE Subminiature D Connect ors Cable Connectors HDF-20 Plugs/Receptacles Mating and Panel Mounting Specifications Plug/Receptacle Mating dimensions are required to assure full mating of connector halves. These dimensions must be taken into consideration when determining the method of mounting, panel thickness, etc. Panel Mounting Plugs and receptacles can be mounted to a panel from either the front or rear, using a variety of accessory hardware. Typical examples are shown below. Typical Front-Panel Mounted HD F-20 Plug Typical Rear-Panel Mounted HD F-20 Plug Panel Cutouts Cutout for Rear Mount and Short Latching Blocks C D E H * A F B Receptacle Plug K Ra dius (4 Places) 10° ± 2 ° (2 Places) .120 ± .002 [3.05 ± 0.05 ] (2 Places) .040 [1.02] Dia. (Typ.) (2 Holes) .129 ± .002 [3.28 ± 0.05 ] .265 ±.015 [6.73 ±0.38 ]Shell Sizes 1 & 2 .256 ±.015 [6.50 ±0.38 ]Shell Sizes 3, 4 & 5 A CL Shell Mounting Size M ethod Dim ensions (Pos.) Fron t/ Re ar A BCD E F *H * *J* KPanel *Panel cutout configuration with H and J dimensions provides clearance for mounting connectors with cable clamps.
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0 ) 800-2676 66 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522- 6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-82 0-6015 AMPLIMITE Subminiature D Connect ors Note: All part numbe rs are Ro HS comp liant. Cable Connectors Application Tooling Ha nd Tool K it No . 76834 0-1 Co nsists of a hand tool frame, a universal base assembly, a bench mount kit, and connector-specific tooling for AM P-LATCH Standard and Novo Receptacles, Card-Edg e Co nnectors, and AMPLI MITE H DF -20 Con nectors. Note: For 50 -position HDF connec - tors, you mu st also order Connector- Specific Kit No. 76 8 350 -1.
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0 ) 800-2676 66 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522- 6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-82 0-6015 AMPLIMITE Subminiature D Connect ors Cable Connectors HD-20 Solder Cup Connectors Product Facts I Preloaded duplex-plated solder cup contacts I Shell finish in choice of standard zinc or tin I Two-piece 94V-0 rated plastic insert I Anti-solderwicking contact design I Intermateable with other subminiature D connectors I Available in 9, 15, 25 and 37 position (shell sizes 1-4) plugs and receptacles I Easy application without special application tools I Shields offer full EMI shielding and ESD insulation I Crim ped shield termination for low impedance I Shield crimp provides strain relief I Shields may be post molded or covered with enclosures I Recognized under the Component Program of Underwriters Laboratories, Inc., File No. E28476 I Listed under Underwriters Laboratories Inc., connectors for use in data, signal, control & Power Applications — com ponents, File No. E127344 I Certified by Canadian Standards Association, File No. LR 97981 R R R
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0 ) 800-2676 66 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522- 6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-82 0-6015 AMPLIMITE Subminiature D Connect ors Note: All part numbe rs are Ro HS comp liant. Cable Connectors HD-20 Solder Cup Connectors (Continued) Material and Finish: Shell —Steel, tin or zinc plated Insert —94V-0 rated thermoplastic, black Contacts —Phosphor bronze; duplex plated with gold flash on mating end, tin on solder cup, with entire contact nickel underplated Related Product Data: Mateable Connectors: HDE —pages 110-119 HDF —pages 124-126 HDP —pages 90-101 HD-20 Solder Cup —pages 128-130 HD-20 Board Mount —pages 54-71, 78-85, 87-89 Cable Clamps —pages 132, 133, 135-137, 140, 141, 144, 145 Mating Hardware —pages 146-150, 151-154 Technical Documents: Product Specification 108-40031 Instruction Sheet 408-9193 N o. of Plug Part N umb ers R eceptacle Part N umb ers Shell Contact Dime nsions Tin Plated Zinc Plated Tin Plated Zinc Plated Size Positions AB Sh ell Shell Shell Shell 1 .21 0 .984 19 30.8 0 2 4.99 5-7 47904-2 5 -747904-2 5 -747905 -2 5 -747905 -2 1 .54 4 1 .31 3 2 15 39.2 0 33.32 5-7 47908-2 5 -747908-2 5 -747909-2 5 -747909-2 2.089 1 .853 3 25 5 3.01 47.04 5-7 47912-2 5 -747912-2 5 -747913-2 5 -747913-2 2.734 2.502 4 37 6 9.40 6 3.50 5-7 47916-2 5 -747916-2 5 -747917-2 747917-4 Plug Receptacle .493 [12.50] .047 [1.20] Ø .122 [3.10] Clinch Nut #4-40 UNC x 3.0 2 Plcs. Grounding Indent A B .607 ± .015 [15.40 ± 0.38 ] .426 [10.80] .429 ± .015 [10.90 ± 0.38 ] .109 [2.77] Typ. Clinch Nut 4-40 UNC-3B 2 Plcs. .122 [3.10] A .587 ± .015 [14.90 ± 0.38 ] B .493 [12.50] .229 [5.80] Dia. .047 [1.20] Ref. Typ. Mating Face
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0 ) 800-2676 66 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522- 6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-82 0-6015 AMPLIMITE Subminiature D Connect ors Note: All part numbe rs are Ro HS comp liant. Cable Connectors HD-20 Solder Cup Shielding Hardware Enclosure Kits Each kit contains I Connector with preloaded, nonremovable contacts I Shield I Enclosure I Two jackscrews Material and Finish: Connector Shell —Steel, tin plated Connector Insert —94V-0 rated thermoplastic, black Shields —Steel, tin plated Enclosure —PVC, black Jackscrews —Brass, zinc coated Contacts —Phosphor bronze; duplex plated with gold flash on mating end, tin on solder cup, with entire contact nickel underplated Related Product Data: Mateable Connectors: HDE —pages 110-119 HDF —pages 124-126 HDP —pages 90-101 HD-20 Solder Cup —pages 128-130 HD-20 Board Mount —pages 82-85, 87-89 Technical Documents: Product Specification 108-40031 Instruction Sheets 408-9193 Plug and Receptacles HD-20 Solder Cup Shielding Hardware Crimping Tool K it Shielding Enclosure Shell N o. of D imensions C able Part Nu mb ers Expansion Tool Size C ontact CDE Insulation Ca ble Part Positions D iame ter Plug R eceptacle O .D. (Max.) N um ber .217-.270 157 165 0-4 157 165 4-4 5.51 -6.86 .324 -.385 157 165 0-6 157 165 4-6 8.23 -9.78 .217-.270 157 165 1-4 157 165 5 -4 5.51 -6.86 .324 -.385 157 165 1-6 157 165 5 -6 8.23 -9.78 .217-.270 157 165 2 -4 157 165 6 -4 5.51 -6.86 .324 -.385 157 165 2 -6 157 165 6 -6 8.23 -9.78 Note: Compo nents of the kits are shipped unassemb led and bulk-packaged in quantities of 100 pieces. Connector Cable Cable Enclosure Jackscrew Shield Recommended Crimp Area .886 [22.50] C D E 1571749-2 1571749-1 .165 [4.19] 2.000 [50.80] .215 [5.46] .243 [6.25] 4.000 ± .020 [101.60 ± 0.51 ] 1.00 ± .020 [25.40 ± 0.51 ] 1.00 ± .020 [25.40 ± 0.51 ] As sem bled Tooling: Part N umb er 1571 750-1 Individual Tools (for custom er fabrication): 15 717 49-1 & 1571 749-2
Catalog82068 D imensions areshown for Dimensions areininches and Canada: +1 (905) 475-6222 UK: +44 (0 )800-2676 66 Revised4-12 referencepurposes only. m illimetersunless otherwise M exico/C.Am.: +52(0) 55-1106-0800 France:+33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. :+54 (0) 11-4733-2200 Netherlands:+31 (0) 73-6246-999 ww w.te.com tochange. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China:+86 (0) 400-82 0-6015 AMPLIMITE SubminiatureD Connectors CableConnectors Accessories Numerous accessoriesare availableforstrainreliefand cableclamping,shielding, connector-to-connector mating,connector-to- connectorpc board mounting,and keying. These accessoriesare illustratedand tabledon the followingpages. To helpdiscernthe accessoriesavailable fora particularconnector type,refertotheProduct SelectionGuide atthe beg inningoftheconnector section.Also,theconnector the accessoryisused with islistedunder theRelated Product Data heading next tothe accessorylisting. SectionContents UnshieldedCable Clamps ShieldedCable Clam ps StraightExitRFI/EMIShieldsforJacketedCable Straight/90°ExitRFI/EMIDie Cast Shieldsfor Hardware Male Screw RetainersforMetal-ShellC onnectors M aleScrew RetainersforAll-PlasticCo nnectors (HDE) . . . 1 47 Male Screw RetainersforMetal-Shelland All-Plastic Female Screwlocks forMe tal-Shelland All-Plastic
Note: Allpartnumbe rsareRo H S comp liant. AMPLIMITE SubminiatureD Connectors Catalog82068 D imensions areshown for Dimensions areininches and Canada: +1 (905) 475-6222 UK: +44 (0 )800-2676 66 Revised4-12 referencepurposes only. m illimetersunless otherwise M exico/C.Am.: +52(0) 55-1106-0800 France:+33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. :+54 (0) 11-4733-2200 Netherlands:+31 (0) 73-6246-999 ww w.te.com tochange. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China:+86 (0) 400-82 0-6015 132 Cable Connectors UnshieldedCable Clamps M aterialand Finish: Cable Clamp Housing — Thermoplastic,black Cable Clamp Wedge Set — Thermoplastic,black 4-40 Mounting Screws — Steel,zincplated RelatedProductData: Connectorsused with: HDE Metal-Shell —pages 114 & 115 HDP Metal-Shell —pages 90-102 Otheraccessorycapabilities: SpringLatches(Two Piece) — page 152 TechnicalDocuments: InstructionSheet —408-9238 2 .105 [53.47] 2.090 [53.09 ] .74 4 [18.90 ] H DE orHDP Plugorreceptacle (Shown forRef.only) Fema leScrewlock (Orderseparately, see page 144.) 4-40 Mou nting Screw Dime nsions Cab le Ca bleC lamp K itNo. Shell Dia. Size AB (Max.) Individual N otes: 1.Allpartsarepackaged unassemb led. 2.Straightor9 0 °cableexitis achieved by inserting AMP -TYCa ble Ties through cable tie openings and clamp ing the cabletoone housing halfonly. F orShellSize 3 IndividualK itNo.—7 4 782 4 -1 N otes: 1.Allpartsarepackaged unassem bled. 2.Each kitiscomp rised oftwo cable clam p halves,two cableclamp w edge setsand tw o mo unting crew s. UniversalCable Clamps forJacketedCable A B HDE orHDP Plugorreceptacle (Shown forRef.only) C ableTie Op enings Fema leScrewlock (Orderseparately, see page 144.) 4-40 Moun ting Screw 1.750 [44.45] Materialand Finish: Cable Clamp Housing — Thermoplastic,gray 4-40 Mounting Screws — Steel,zincplated 4-40 Housing Screws & Hex Nuts —Steel, zincplated RelatedProductData: Connectorsused with: HDE All-Plastic —pages 112 & 113 HDE Metal-Shell —pages 114 & 115 HDP Metal-Shell —pages 90-102 Otheraccessorycapabilities: SpringLatches(Two Piece) — page 152 TechnicalDocuments: InstructionSheet —408-7555 Straight/90°Exit
Catalog82068 D imensions areshown for Dimensions areininches and Canada: +1 (905) 475-6222 UK: +44 (0 )800-2676 66 Revised4-12 referencepurposes only. m illimetersunless otherwise M exico/C.Am.: +52(0) 55-1106-0800 France:+33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. :+54 (0) 11-4733-2200 Netherlands:+31 (0) 73-6246-999 ww w.te.com tochange. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China:+86 (0) 400-82 0-6015 AMPLIMITE SubminiatureD Connectors Note: Allpartnumbe rsareRo H S comp liant. CableConnectors UnshieldedCable Clamps (Continued) One-Piece,All-PlasticCable Clamp forJacketedCable,180° /120° Exit (HDP and HDE) (Quik-Snap) KitN um ber* KitN umbe r* Shell Cab leDia. Dime nsion withR etainer withoutRetainer Size Rang e (Ref.) A Screw s and C lips Screw s and C lips Packaging .075-.250 .785 5749 9 14-1 — B ulk Pkg. 1 1.91 -6.35 19 .94 5749 9 14-2 5750 10 0 -1 U nitKit 5749 91 4-4 — *Formetal-shellconnectorsonly. Type 2 RetainerClip *ForMetal-ShellorAll-Plastic C onnectors A Cable Gate SelfTapping Screw Retainer Screw Retainer Clip StrainRe lief Clip Ca ble Exit C able C lamp .700 ±.010 [17.78 ±0.25 ] 1.928 [48.97] Typ. .490 [12.45] .210 [5.33] Assemb led Ca bleClamp The TE Q uik-Snap Back shell Kitisa one-piece,all-plastic cableclamp kitdesigned foruse witheitherthe AMPLIMITE HDP-2 0, HDP-22, orHDE, all-plastic orm etal-shellconnectors. Kitsareavailablefor connectorsizes1, 2, 3, and 4 witha cableexit optionof180° or1 20 °. Each kitcontains: I 1-Hinged, plasticclamp I 2-Self-tappingscrews I 1-Strainreliefclip I 1-Cable exitgateplug(Used toclose unused exit) (Formetal-shellconnectorapplications an optionalkitwith2 retainerclipsand screwsisavailable.) Materialand Finish: Cover —Polypropylene,black StrainReliefClip —Stainless steel RetainerClip —Stainless steel Screws —Carbon steel,zincplated Cable Gate —Polypropylene,Black RelatedProductData: Connectorsused with: HDP Metal-Shell —pages 90-102 HDE All-Plastic —pages 112 & 113 HDE Metal-Shell —pages 114 & 115 TechnicalDocuments: InstructionSheet —408-7837 Type 1 Type 2
Catalog82068 D imensions areshown for Dimensions areininches and Canada: +1 (905) 475-6222 UK: +44 (0 )800-2676 66 Revised4-12 referencepurposes only. m illimetersunless otherwise M exico/C.Am.: +52(0) 55-1106-0800 France:+33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. :+54 (0) 11-4733-2200 Netherlands:+31 (0) 73-6246-999 ww w.te.com tochange. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China:+86 (0) 400-82 0-6015 AMPLIMITE SubminiatureD Connectors Note: Allpartnumbe rsareRo H S comp liant. Cable Connectors UnshieldedCable Connectorand Clamp Kits One-Piece,All-Plastic Cable Clam p for Jacketed Cable,1 8 0 °/1 2 0° Exitand HD P-20 and HD E-2 0 Connector The AMPLIMITE Quik-Snap Backshelland Conn ector kitpresentsa complete package foryourunshielded subminiatureD connector needs.Kitsareavailablefor ShellSizes1, 2 and 3,and arepackaged 25 and 1 00 kitsper unit. Each kitcontains: 1-Hinged PlasticClamp 2-RetentionScrews 2-RetentionClips 1-Cable Gate Plug 1-StrainReliefClip 2-SelfTapping Screws 1-Connectorand Contacts Materialand Finish: Cover —Polypropylene,black RetentionScrews —Steel, zincplated RetentionClips —Stainless steel Cable Gate Plug —Polypropylene, Black StrainReliefClip —Stainless steel SelfTappingScrews —Steel, zinc plated Contacts —Brass (HDP Pins), Phosphor Bronze(AllOthers),plated goldflashon thematingend,.000100 [0.00254]min. tinortinon the terminatingend,allover.000030 [0.00076] min. nickelunderplating Housing —Polyester ornylon,glass- filled,UL rated94V-0, black Shell —Steel, plated.000200 [0.00508] min. tinover.000050 [0.00127] min. copper TechnicalDocuments: HDE Connectors: InstructionSheets — 408-6621 ApplicationSpecifications — 114-40002 114-40003 HDP Connectors: ApplicationSpecifications — 114-10000 114-40030 Cable Clamps: InstructionSheet — 408-9544 RetainerClips: InstructionSheet — 408-7837 Shell Cab leDia. Dimension PlugK it R eceptacleK it Size Rang e (Ref.) A PartN o. PartNo. Packaging Unshielded Cable Clamp Kitswith HD P-20 Connectors Shell Cab leDia. Dimension Plug Kit ReceptacleKit Size Rang e (Ref.) A PartN o. PartNo. Packaging UnshieldedCableClamp Kits withHDE-20 All-PlasticConnectors .494 ±.015 [12.55 ±0.38 ] A 2 .079 [52.81] M ax. .700 ±.015 [17.78 ±0 .38 ] Re tainerClip StrainRe liefClip SelfTappingScrew Cable Gate Plug Re tainerClip RetainerScrew R etainerScrew PinCon tact PinCo ntact Shell Ma tingFace Ma tingFace H ousing Housing Sh ell H DE-20 C onnector HDP-20 C onnector As semb led Ca ble C lam p and C onnector Cab leClamp K it
Catalog82068 D imensions areshown for Dimensions areininches and Canada: +1 (905) 475-6222 UK: +44 (0 )800-2676 66 Revised4-12 referencepurposes only. m illimetersunless otherwise M exico/C.Am.: +52(0) 55-1106-0800 France:+33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. :+54 (0) 11-4733-2200 Netherlands:+31 (0) 73-6246-999 ww w.te.com tochange. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China:+86 (0) 400-82 0-6015 AMPLIMITE SubminiatureD Connectors Note: Allpartnumbe rsareRo H S comp liant. CableConnectors UnshieldedCable Clamps Low ProfileCable Clamps featurea two-piece constructionwhich allows the two coverhalves tobe snapped together,no hardware isrequiredfor assembly.They can be used on plugsor receptaclesand willnot interferewithcommonly used matinghardware. SufficientCable Suppo rt Gates (ora Cable Support Gate Latch) aresupplied witheach cableclamp kitto achieveadjustable clamping overa wide range ofjacketed cablediameters. Material Blackthermoplastic RelatedProductData: Connectorsused with: HDE All-Plastic —pages 112 & 113 HDE Metal-Shell —pages 114 & 115 Otheraccessorycapabilities: Male Screw Retainers — pages 146 & 147 Female Screwlocks —page 148 LockingPostsand SlideLatches — pages 149-151 LatchingBlocks —pages 153 & 154 StraightExitLow ProfileforJacketedCable 90° ExitLow ProfileforJacketedCable B A A F Cove r .550 [13.97] .732 [18.59] .550 [13.97] Cable SupportGate (See Note 3.) Cable Support Gate M C over H DE Plugor R eceptacle(Ref.) C over C able Support Gate Latch HDE Plug orRecep tacle(Ref.) Dimensions B Cab le Shell W hen used Wh en used on Dia. Ca ble C lamp K itN o. Size A On Plug R eceptacle (Max.) Individual B ulk Packed* *Each partisindividuallybulkpacked formu ltiplekitorders. Notes: 1.Allparts arepackaged unassemb led. 2.Each kitiscomprised oftwo coverhalves (Fand M) and an assortmentofcable supportgates. 3. Cable supportgatemu stbe used as show n forsma lldiame tercable. Shell Dimen sion A Ca bleDia.(Max.) Ca bleClamp K itN o. Size When used on Plug Whe n used on R eceptacle Individual Notes: 1.Allparts arepackaged unassemb led. 2.Each kitiscomprised ofa coverhalfand an assortmentofcablesupportgatelatches.
Catalog82068 D imensions areshown for Dimensions areininches and Canada: +1 (905) 475-6222 UK: +44 (0 )800-2676 66 Revised4-12 referencepurposes only. m illimetersunless otherwise M exico/C.Am.: +52(0) 55-1106-0800 France:+33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. :+54 (0) 11-4733-2200 Netherlands:+31 (0) 73-6246-999 ww w.te.com tochange. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China:+86 (0) 400-82 0-6015 AMPLIMITE SubminiatureD Connectors Note: Allpartnumbe rsareRo H S comp liant. Cable Connectors UnshieldedCable Clamps (Continued) Material Blackthermoplastic RelatedProductData: Connectorsused with: HDE All-Plastic —pages 112 & 113 HDE Metal-Shell —pages 114 & 115 Otheraccessorycapabilities: RFI/EMIMetal Shields — pages 141 & 142 Male Screw Retainers — pages 146 & 147 LockingPostsand SlideLatches — pages 149-151 LatchingBlocks —pages 153 & 154 TechnicalDocuments: InstructionSheet —408-6658 Slide-OnBack Covers Ba ck C overH alf (See N ote2.) Ba ck C overShell Dim.A K itN o. Size Individual .610 1 15.49 745530 -1 .934 2 23.72 745530 -2 1.482 3 37.64 745530 -3 2.134 4 54.20 745530 -4 N otes: 1.Allpartsarepackaged unassemb led. 2.Each slide-on back coverkitincludes two identicalcoverhalves w hich snap togetheroverthe connector. HDE Plug or Re ceptacle C overHalves LatchHere and on O pposite Side C over H alf C over H alf .436 [11.07] .902 [22.91] .937 [23.80 ] A Re ceptacle Plug
Catalog82068 D imensions areshown for Dimensions areininches and Canada: +1 (905) 475-6222 UK: +44 (0 )800-2676 66 Revised4-12 referencepurposes only. m illimetersunless otherwise M exico/C.Am.: +52(0) 55-1106-0800 France:+33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. :+54 (0) 11-4733-2200 Netherlands:+31 (0) 73-6246-999 ww w.te.com tochange. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China:+86 (0) 400-82 0-6015 AMPLIMITE SubminiatureD Connectors Note: Allpartnumbe rsareRo H S comp liant. CableConnectors UnshieldedCable Clamps (Continued) Shell Dime nsions C able Dia.Ma x.(Ref.) C able Clamp K itN o. Size A B StraightC able Exit 90°C ableExit Individual B ulkPacked* *Each partisindividuallybulkpacked formu ltiplekitorders. Notes: 1.Allparts arepackaged unassemb led. 2.Cable diame teris adjustable by changing cable supportgates.U se the flatsideofcable supportgates for discrete wire,and the semicircleside forjacketed cable. Notes: 3. Ca bleclamp assemb lies areavailable inkitsw ith male screw retainers,see below. Sh ell Ca ble Clamp KitN o. Size 1 520 79 0 8-1 2 520 79 0 8-4 3 520 79 0 8-7 4 1-520 79 0 8-0 5 1-520 79 0 8-3 N otes: 1.Allpartsarepackaged unassembled. 2.Each kitiscomp rised ofa cable clamp and ma le screw retainer hardware(2each).Ma le screw retainersarealso availableinkit form,see page 146 . 3.Forordering cable clamp s separately,see above. Box and LidStraight/90° ExitCable Clam p Kits withMale Screw Retainers HDP PlugorRecep tacle (Shown forRe f.only) Self-Tapping Screw Textured Finish TypicalC able Support Gate(Supplied w ith Ca ble Clamp Kit) C ableGates areinter - changeableallowing 9 0° and 180 °cable exit.Blank gateshown in 90° exit. 1.70 [43.18] A Ma x. B Ma x. Retaining C lip (See N ote2.) Re taining Clip (See No te2.) Male Screws mate w ith Female Screwlocks (See page 144.) Male Screws mate withFemale Screwlocks (Seepage 144.) M ale Screw (See N ote 2.) Male Screw (See No te2.) B Ma x. A Ma x. 1.70 [43.18] Ca ble Clamp (See N ote 3.) HDP Plugor Rece ptacle (Shown for Ref.only) Textured Finish HDP Plugor Receptacle (Shown for Ref.only) Se lf-Tapping Screw ShellSize 1 & 2 ShellSize 3 & 4 & 5 ShellSize 1 & 2 ShellSize 3 & 4 & 5 Box and Lid Straight/90°Exit Box and LidCable Clamps can be used on eitherplugs orreceptaclesand willnot interferewithcommonly used hardware.Their hinged construction allows easy assembly toa harness.A wide range ofcablediametersare accommodated through the use ofcablesupport gates,suppliedwitheach cableclamp. Cable clamps areavailable inkitswithappropriate hardware forconvenient plug/receptaclemating. See below forkitswith Male Screw Retainers. Materialand Finish: Cable Clamp Housing — Thermoplastic,blackwithtexturedfinish Gates —Thermoplastic,black FlatHead Screws —Steel, black,zinc plated RelatedProductData: Connectorsused with: HDP Metal-Shell —pages 90-102 Otheraccessorycapabilities: Male Screw Retainers — pages 146 & 147 Female Screwlocks —page 148 LockingPostsand SlideLatches — pages 149-151 SpringLatches(Two Piece) — page 152 LatchingBlocks —pages 153 & 154 TechnicalDocuments: InstructionSheet —408-7555 Materialand Finish: Cable Clamp Housing — Thermoplastic,blackwithtexturedfinish Gates —Thermoplastic,black FlatHead Screws —Steel,black,zinc plated Male Screw — Steel,zincplatedyellow chromate RetainingClip —Stainless steel RelatedProductData: Connectorsused with: HDP Metal-Shell —pages 90-102 TechnicalDocuments: : InstructionSheets — 408-7555 408-7837 H DP PlugorReceptacle (Shown forRef.only)
Catalog82068 D imensions areshown for Dimensions areininches and Canada: +1 (905) 475-6222 UK: +44 (0 )800-2676 66 Revised4-12 referencepurposes only. m illimetersunless otherwise M exico/C.Am.: +52(0) 55-1106-0800 France:+33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. :+54 (0) 11-4733-2200 Netherlands:+31 (0) 73-6246-999 ww w.te.com tochange. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China:+86 (0) 400-82 0-6015 AMPLIMITE SubminiatureD Connectors Cable Connectors UnshieldedCable Clamps (Continued) Clam Shell Straight/45°Exit Straight/45° ExitCable C lamp s can be used on eithera plug orreceptacleand willnot interferewith common lyused hardware,such as Male Screw Retainers,Female Screw-locks orSpringLatches and LatchingBlocks.Their hinged constructionallow s easy assembly toa harness. Also,the straightor4 5° angle ofthe cableexitisachieved by me relypositioning the Cable SupportG atefor the desired anglepriorto installing the assembly ontothe plug orreceptacle. Adjustablescrews areused to tighten cablestrainreliefs. Cable Clamp assemb lies are availableinkitswith appropriate hardwarefor convenientplug/receptacle m ating. Materialand Finish: Cable Clamp Housing — Thermoplastic,blackwithtexturedfinish Gates —Thermoplastic,black Pan Head Screws,6-32 Set Screw and 6-32 Square Nut —Steel, zinc plated(sizes1 and 2 includeself-tapping screwsonly) RelatedProductData: Connectorsused with: HDP Metal-Shell —pages 90-102 Otheraccessorycapabilities: Male Screw Retainers — pages 146 & 147 Female Screwlocks —page 148 LockingPostsand SlideLatches — pages 149-151 SpringLatches(Two Piece) — page 152 LatchingBlocks —pages 153 & 154 TechnicalDocuments: InstructionSheet —408-7555 Materialand Finish: Cable Clamp Housing — Thermoplastic,blackwithtexturedfinish Gates —Thermoplastic,black Pan Head Screws,6-32 Set Screw and 6-32 Square Nut —Steel, zinc plated(sizes1 and 2 includeself-tapping screwsonly) Male Screw —Steel, zincplatedyellow chromate RetainingClip —Stainless steel RelatedProductData: Connectorsused with: HDP Metal-Shell —pages 90-102 TechnicalDocuments: InstructionSheets — 408-7555 408-7837 Note: Allpartnumber s areRoHS compliant. C ablestrainrelief adjustmentscrew thisside Cab le ShortCa bleClam p StandardCa ble C lam p Shell Dimensions Dia. PartNo . PartN o. Size ABC D (Max.) Individual Bu lkPacked* Individual Bulk Packed* *Each partisindividuallybulkpacked formu ltipleassembly orders. Notes: 1.Allparts arepacked unassemb led. 2.Qua ntity ofpan head screws supplied withcable clamp assemb ly varies w ithshellsize. 3. Cable clamp s areavailable inkitswithma lescrew retainers,see below. 4.Allpan head screw s have combination cross-recessed and slotted heads. Clam ShellStraight/45° Exit Cable Clamp Kits withMale Screw Retainers H DP PlugorRe ceptacle (Shown forRef.only) B C Ma x. D HDP PlugorRe ceptacle (Shown forRe f.only) Male Screws ma te with Female Screwlocks (Seepage 144.) C ableC lamp (See N ote 3.) Male Screw (See Note 2.) RetainingClip (See Note 2.) Sho rtCa bleC lamp Standard C able Clamp ShellSize KItNo . KitNo . Individual B ulk Packed* Individual B ulkPacked* 1— — 5206 478-1 — 2— — 5206 478-2 — 3 1-520 64 78-2 2-520 6 478-6 5206 478-3 2-5206478-2 4— — 5206 478-4 — 5— — 5206 478-5 — *Each partisindividuallybulkpacked formu ltipleassembly orders. Notes: 1.Allpartsarepackaged unassemb led. 2.Each kitiscomp rised ofa cable clamp and ma le screw retainerhardw are(2each).Male screw retainers are alsoavailable in kitform,see page 146 . 3. For orderingcable clamp s separately,see above. A
Catalog82068 D imensions areshown for Dimensions areininches and Canada: +1 (905) 475-6222 UK: +44 (0 )800-2676 66 Revised4-12 referencepurposes only. m illimetersunless otherwise M exico/C.Am.: +52(0) 55-1106-0800 France:+33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. :+54 (0) 11-4733-2200 Netherlands:+31 (0) 73-6246-999 ww w.te.com tochange. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China:+86 (0) 400-82 0-6015 AMPLIMITE SubminiatureD Connectors CableConnectors UnshieldedCable Clamps (Continued) M etal-ShellH DP-20 PlugorRecep tacle (Shown forRe f.only) Fema leScrewlock (Orderseparately, see page 144.) A Ma x. B .770 [19.56] .200 2A 5.08 2 1.575 1.312 .400 .26 0 2B 4-40 5745122-2 40.01 33.32 10.16 6 .60 .320 2C 8.13 .250 3A 6 .35 3 2 .115 1.42 1 .500 .34 0 3B 4-40 5745121-2 53.72 36.0 9 12.70 8.64 .42 0 3C 10 .67 *M olded-inidentification(as shown in chartabove)isprovided on cable supportgatestofacilitateproperselection w ith regardto shellsize and ma ximu m acceptable cablediame ter. Notes: 1.Allparts arepackaged unassemb led. 2.Cable diameteris adjustable by changing cablesupportgates. StraightExitDataphone Materialand Finish: Cable Clamp Housing — Nylon,black 4-40 FillisterHead Screws & Hex Nuts —Steel, clearzincplated Jackscrews —Steel, blackzincplated RelatedProductData: Connectorsused with: HDP Metal-Shell —pages 90-102 StraightExitforJacketed Cable (Two-Piece) HDE orHDP Plug orReceptacle (Shown forRef.only) A B C D 1.920 [48.77] 4-4 0 Ma leJackscrew KitN os.: 74 7784-8 (bulkpacked)*† *Each partisindividuallybulk packed formu ltiplekitorders. †S lotted forscrewdriveruse. Cable Clamp Kitsw ith Grom mets Ca ble N o.of She ll Dim ensions O.D. Gromme ts KitNu m bers Size ABCD Ra nge PerSet Notes: 1.Allpartsarepackaged unassembled. 2.Jackscrewsmu stbe purchased separately. 3. Split-ring and crimp ferrules areshow n on pages 143-145. 4.Shieldedcable clamp s w illnotacceptconnectorhousings withclinch nuts. Thiscableclamp allows cabletobe fullyprepared and terminatedtothe connectorbeforethe clamp isinstalled. Materialand Finish: Cable Clamps —ABS black 4-40 FillisterHead Screws and Hex Nuts —Steel, zincplated 4-40 Mounting Screws —Steel, zinc plated Jackscrews —Stainless steel, passivated RelatedProductData: Ferrules —pages 143-145 Connectorsused with: HDE Metal-Shell —pages 114 & 115 HDP Metal-Shell —pages 90-102 Otheraccessorycapabilities: SpringLatch(Two-Piece) — page 152 TechnicalDocuments: InstructionSheet —408-6609 Note: Allpartnumbe rsareRo H S comp liant.
Catalog82068 D imensions areshown for Dimensions areininches and Canada: +1 (905) 475-6222 UK: +44 (0 )800-2676 66 Revised4-12 referencepurposes only. m illimetersunless otherwise M exico/C.Am.: +52(0) 55-1106-0800 France:+33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. :+54 (0) 11-4733-2200 Netherlands:+31 (0) 73-6246-999 ww w.te.com tochange. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China:+86 (0) 400-82 0-6015 AMPLIMITE SubminiatureD Connectors Note: Allpartnumbe rsareRo H S comp liant. Cable Connectors UnshieldedCable Clamps (Continued) Straight/90°ExitCa ble Clamps can be used on a plugorreceptacleand will notinterferewithcommo nly used m ating hardware.Their three-piececonstruction allowseasy assembly to a cableharness.Also, the same cableclamp components areused for both straightand 9 0° cable exitapplications.Thisis accomplished by simply positioningtheMale and Female Panelson the Yoke forthe desiredangle. Material Blackthermoplastic RelatedProductData: Connectorsused with: HDE All-Plastic —pages 112 & 113 HDE Metal-Shell —pages 114 & 115 HDP Metal-Shell —pages 90-102 Otheraccessorycapabilities: Female Screwlocks —page 148 LockingPostsand SlideLatches — pages 149-151 LatchingBlocks —pages 153 & 154 .820 [20.83] B A B A .82 0 [20.83] HDE orHDP PlugorRece ptacle(Ref.) StraightCa bleExit Ap plication 90°C ableExit Ap plication TypicalCa bleSupportGa te (Supplied w ith Ca bleC lamp Kit) ShellSize Cab leC lamp Dimensions Ca ble Ca ble Clamp K itN o. Co nfiguration AB Dia. Individual Notes: 1.Allparts arepackaged unassemb led. 2.Each cableclamp assembly includes a yoke,ma le panel,female paneland fourcablesupportgates. The cablediame teris adjustable by changing the cablesupportgates. Straight/90°Exit
Catalog82068 D imensions areshown for Dimensions areininches and Canada: +1 (905) 475-6222 UK: +44 (0 )800-2676 66 Revised4-12 referencepurposes only. m illimetersunless otherwise M exico/C.Am.: +52(0) 55-1106-0800 France:+33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. :+54 (0) 11-4733-2200 Netherlands:+31 (0) 73-6246-999 ww w.te.com tochange. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China:+86 (0) 400-82 0-6015 AMPLIMITE SubminiatureD Connectors CableConnectors ShieldedCable Clamps Note: Allpartnumber s areRoHS compliant. Ca ble Die Cast Me tal-Plated Grom m etSets Shell Dimensions .2 00 5.0 8 5745171-2 5745854-5 —— — .370 .185-.32 0 9 .40 5745171-5 5745854-1 4.70-8.13 4 747746 -1 .2 2 5 5.72 5745172-3 5747099 -7 —— — .300 9 .53 5745172-1 5747099 -3 4.70-8.13 4 747746 -1 .4 30 10 .92 1-5745172-3 5747099 -1 —— — .2 80 7.11 5745173-5 5745833-9 —— — .350 8.89 5745173-4 5745833-7 —— — .4 80 12.19 5745173-2 5745833-4 —— — .530 .255-.4 70 13.46 5745173-1 5745833-1 6.48-11.94 6 7479 73-1 .350 8.89 5745174-5 5747100 -9 —— — .4 2 5 10 .80 5745174-4 5747100 -7 —— — .500 13.46 2-5745174-7 — 6.48-11.94 6 7479 73-1 .575 14.61 5745174-2 5747100 -3 —— — .650 16 .51 5745174-1 5747100 -1 —— — .375 .4 50 2.644 1.920 .900 .730 .52 5 .255-.4 70 5 67.16 48.77 22.86 18.55 13.34 5745175-4 — 6.48-11.94 6 7479 73-1 .600 .675 .750 19 .05 5745175-1 5747098 -1 —— — StraightExitRFI/EMIShields forJacketedCable (Two-Piece) ThisRFI/EMIshieldallows cabletobe fullyprepared and terminatedtothe connectorbeforethe shield is installed.Duringinstallation, the shieldofthejacketed cableisfoldedback and compressed intothe cable opening oftheRFI/EMI shield.Forgreatercable supportand/orshielding effectiveness,split-ringand crimp ferrulesareavailable (pages 143-145). Materialand Finish: Die CastShield —Zinc alloy,plated brightnickeloverbrightcopper Metal-PlatedPlasticShield — Thermoplastic,platednickelovercopper 4-40 FillisterHead Screws and Hex Nuts —Steel, zincplated 4-40 Mounting Screws —Steel, zinc plated Jackscrews —Stainless steel, passivated RelatedProductData: Ferrules —pages 143-145 Connectorsused with: HDE Metal-Shell —pages 114 & 115 HDP Metal-Shell(Tinplated only) —pages 90-102 Otheraccessorycapabilities: SpringLatch(Two-Piece) — page 152 TechnicalDocuments: ProductSpecification — 108-40032 InstructionSheet —408-6609 Cable Clamp Kitsw ith Grom mets K itNum bers Ca ble No. of M etal-Plated Shell Dimensions O.D. Grom m ets DieCastShield PlasticShield Size AB C D Range PerSet With G romm ets With G romm ets Notes: 1.Allpartsarepackaged unassembled. 2.Jackscrewsm ustbe purchased separately. 3. Split-ringand crimpferrules areshown on pages 143-145. 4.Shieldedcableclamps willnotacceptconnectorhousings with clinchnuts. HDE orHDP Plug orReceptacle (Shown forRef.only) A B C D 1.920 [48.77] 4 -40 Ma leJackscrew KitN os.:74 7784 -8(bulk packed)*† *Each partisindividuallybulkpacked formultiplekitorders. †Slottedforscrewdriveruse. **The following dimensions applytometal-plated plastic cableclamps: Size 1: C= .570 [14.48],D= .630 [16 .0 ] Size 3: D = .640 [16 .26]
Catalog82068 D imensions areshown for Dimensions areininches and Canada: +1 (905) 475-6222 UK: +44 (0 )800-2676 66 Revised4-12 referencepurposes only. m illimetersunless otherwise M exico/C.Am.: +52(0) 55-1106-0800 France:+33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. :+54 (0) 11-4733-2200 Netherlands:+31 (0) 73-6246-999 ww w.te.com tochange. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China:+86 (0) 400-82 0-6015 AMPLIMITE SubminiatureD Connectors Cable Connectors ShieldedCable Clamps (Continued) Note: Allpartnumber s areRoHS compliant. Both thestraightexitand the 90° exitdiecastRFI/EMI shield allowscabletobe fully prepared and terminated to the connectorbeforethe shieldisinstalled.During installation,theshieldofthe jacketedcableisfolded back and compressed into the cableopening ofthe RFI/EMI shield.Forgreater cablesupportand/or shielding effectiveness,split- ring and crimp ferrules are available (pages 143 -145). Materialand Finish: Shield —Zinc alloy,platednickelover copper 4-40 Pan Head Screws & Latch Screws (90° ExitOnly) —Steel, zinc plated One-PieceSlideLatch(90° Exit Only) —Stainless steel RelatedProductData: Ferrules —pages 143-145 Connectorsused with: HDE Metal-Shell —pages 114 & 115 HDP Metal-Shell(Tinplated only) —pages 90-102 TechnicalDocuments: ProductSpecification — 108-40032 InstructionSheet —408-6769 C able Shell No. of ID Dia. Part Grom m et Size Positions Letter w /Fe rrules N um ber K it .26 0-.300 E 6 .60 -7.72 57459 19 -3 — 2 15 .190-.375 H 4.83-9.53 57459 19 -2 747746 -1* .190-.430 K 4.83-10.9 2 57459 19 -1 — Notes: 1.Allparts packaged unassembled. 2.Each kitcom prised ofa two -piece shield with2 pan head screw s. 3. Split-ringand crimp ferrules areshow n on pages 143-145. Shield Shield Ca ble withSlide Latch w ithoutSlideLatch G rom me t Shell Dimension Dia. KitN umb ers KitN umbe rs K it Size A w/F errules (See N ote2 ) (See Note 3) .185-.2 2 5 4.70 -6.48 574565 2-4 —— .260-.300 6 .60 -7.62 574565 2-3 —— 2.310 .190-.375 2 58.67 4.83-9.53 57456 52-2* — 747746 -1 .190-.4 30 4.83-10 .92 574565 2-1 —— .24 0-.2 80 6 .10 -7.11 574565 3-5 —— .315-.355 8.00 -9.02 574565 3-4 —— .44 0-.4 80 11.18-12.19 574565 3-2 —— .380-.530 9.6 5-13.46 57456 53-1* — 74797 3-1 N otes: 1.Allpartsarepackaged unassembled. 2.Eachkitiscom prisedofatw o-pieceshieldwiththreepanheadscrews andaslidelatchw ithtwo4-40 slidelatchscrews. 3.Eachkitiscomp rised ofa two-pieceshieldwiththree pan head screws. 4.Split-ringand crimp ferrulesareshow n on pages143-145. 90° ExitRFI/EMI Die CastShields forJacketedCable (Two-Piece) HDE orHDP PlugorRe ceptacle (Shown forRe f.only) A 1.2 85 [32.6 4] 1.805 [45.85] 1.54 5 [39 .24] H DE orHDP PlugorRe ceptacle (Shown forRe f.only) O ne-PieceSlide Latch (NotIncluded) One-PieceSlide Latch (See No te2.) .62 0 [15.75] .62 9 [15.98] StraightExit RFI/EMIDie CastShield forJacketedCable (Two-Piece)
Catalog82068 D imensions areshown for Dimensions areininches and Canada: +1 (905) 475-6222 UK: +44 (0 )800-2676 66 Revised4-12 referencepurposes only. m illimetersunless otherwise M exico/C.Am.: +52(0) 55-1106-0800 France:+33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. :+54 (0) 11-4733-2200 Netherlands:+31 (0) 73-6246-999 ww w.te.com tochange. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China:+86 (0) 400-82 0-6015 AMPLIMITE SubminiatureD Connectors Note: Allpartnumbe rsareRo H S comp liant. CableConnectors ShieldedCable Clamps (Continued) Materialand Finish: OuterFerrule —Copper, plated .000100 [0.00254]min. tin InnerFerrule —. 023 [0.58]thickbrass, plated.000050 [0.00127] tinovercopper RelatedProductData: Shieldsused with: StraightExit —pages 141 & 142 90° Exit —page 142 TechnicalDocuments: ProductSpecification — 108-40032 InstructionSheets — 408-9315 Hand Tool 408-9318 Die Sets Crimp Ferrulesfor BraidedCable Shield (See pages 144 & 145 for Innerand OuterFerrule PartNum bers.) Material: Aluminum RelatedProductData: Shieldsused with: StraightExit —pages 141 & 142 90° Exit —page 142 TechnicalDocument ProductSpecification —108-40032 O uterFerrule C able Jacket InnerFerrule FlaredB raid C onductors Co nductors Ground Wire Ca ble Jacket Split-Ring Ferrule FoilorB raid (to be folded back overferruleand ground wire) AM P Hand ToolN o.54 334 4 -1 (See pages 144 & 145 forH and Tool Die SetNu mb ers) Split-Ring Ferrules forFoilorBraided Cable Shield (See pages 144 & 145 forSplit-RingFerrule PartNumbers.) Note: Split-ringferrulescannotbe used withouterand inner ferrules.Split-ringferrulesare suitableforbothfoiland braided shields.The ferrulesdo not requiretoolingforassembly. Pneuma ticB ench Tool No .312 522 -2 (Requires DieSetH older No .5844 9-1.) Application Tooling Note: Crimp ferrulesareforuse with braidedshieldsonly.Crimp ferrulesrequireapplication toolingwithdiesetsfor attachmenttocable.
Catalog82068 D imensions areshown for Dimensions areininches and Canada: +1 (905) 475-6222 UK: +44 (0 )800-2676 66 Revised4-12 referencepurposes only. m illimetersunless otherwise M exico/C.Am.: +52(0) 55-1106-0800 France:+33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. :+54 (0) 11-4733-2200 Netherlands:+31 (0) 73-6246-999 ww w.te.com tochange. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China:+86 (0) 400-82 0-6015 AMPLIMITE SubminiatureD Connectors Note: Allpartnumbe rsareRo H S comp liant. Cable Connectors ShieldedCable Clamps (Continued) Crimp and Split-RingFerrules W hen usingthese ShieldK its Use theseF errules 90°ExitDieC ast StraightExitShieldKitNo. ShieldK itN o. Crimp F erruleNo .and Tooling N o.** C able W ith Without DieSetFor Shell Dia. M etal-Plated Slide Slide Split-Ring* H and Tool A pplicator Size (Max.) Die Cast Plastic Latch Latch F erruleN o. Inner Ou ter 54 334 4 -1 Die Set .200 5.08 5745171-2 5745854-5 —— 74550 8-2 —— — — .240 6 .10 5745171-5 5745854-1 —— — 7-745129-8 3-745130-8 543013-2 813809-1 .250 1 6.35 5745171-1 5745854-3 —— 74550 8-3 —— — — .280 7.11 5745171-5 5745854-1 —— — 7-745129-9 4-745130-5 1-543013-7 813809-7 .370 9.40 5745171-5 5745854-1 —— 74550 8-6 6-745129-9 4-745130-0 543013-6 813809-5 .225 5.72 5745172-3 574709 9 -7 57456 52-4 — 74550 8-3 —— — — .240 6 .10 5745172-1 574709 9 -3 57456 52-2 —— 7-745129-8 3-745130-8 543013-2 813809-1 .240 1-5745172-3 6 .10 574709 9-1 57456 52-1 —— 7-745129-3 3-745130-8 543013-3 813809-1 574591 9-1 .280 1-5745172-3 7.11 574709 9-1 57456 52-1 —— 7-745129-8 4-745130-5 1-543013-6 813809-7 574591 9-1 2 .300 5745172-2 7.62 574709 9-5 57456 52-3 — 74550 8-4 —— — —574591 9-3 .350 1-5745172-3 8.90 574709 9-1 57456 52-1 —— 7-745129-2 3-745130-9 543013-4 813809-2 574591 9-1 .365 9.27 5745172-1 574709 9 -3 57456 52-2 —— 6-745129-9 4-745130-0 543013-6 813809-5 .375 5745172-1 9.53 574709 9-3 57456 52-2 — 74550 8-6 —— — —574591 9-2 .430 1-5745172-3 10.92 574709 9-1 57456 52-1 — 74550 8-1 7-745129-1 4-745130-1 543013-7 813809-3 574591 9-1 .240 6.10 5745173-3 5745833-5 57456 53-3 5747194 -3 — 7-745129-3 3-745130-8 543013-3 813809-1 .280 7.11 5745173-5 5745833-9 57456 53-5 — 74550 8-4 —— — — .280 7.11 5745173-3 5745833-5 57456 53-3 5747194 -3 — 7-745129-8 4-745130-5 1-543013-6 813809-7 .350 8.90 5745173-4 5745833-7 57456 53-4 — 74550 8-5 —— — — 3 .350 8.90 5745173-3 5745833-5 57456 53-3 5747194 -3 — 7-745129-2 3-745130-9 543013-4 813809-2 .430 10.92 5745173-3 5745833-5 57456 53-3 5747194 -3 74550 8-1 7-745129-1 4-745130-1 543013-7 813809-3 .430 10.92 5745173-1 5745833-1 57456 53-1 —— 7-745129-5 4-745130-1 543013-8 813809-3 .480 12.19 5745173-2 — 57456 53-2 — 74550 8-8 —— — — .530 13.46 5745173-1 5745833-1 57456 53-1 — 74550 8-9 7-745129-4 4-745130-2 1-543013-0 813809-4 C ontinued on Page 1 45
Catalog82068 D imensions areshown for Dimensions areininches and Canada: +1 (905) 475-6222 UK: +44 (0 )800-2676 66 Revised4-12 referencepurposes only. m illimetersunless otherwise M exico/C.Am.: +52(0) 55-1106-0800 France:+33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. :+54 (0) 11-4733-2200 Netherlands:+31 (0) 73-6246-999 ww w.te.com tochange. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China:+86 (0) 400-82 0-6015 AMPLIMITE SubminiatureD Connectors Note: Allpartnumbe rsareRo H S comp liant. CableConnectors ShieldedCable Clamps (Continued) W hen using theseShieldKits U se theseFerrules 90°ExitDieC ast StraightExitShield KitNo. ShieldK itN o. C rimp F erruleNo .and Tooling No .** Cab le W ith Without DieSetfor Shell Dia. M etal-Plated Slide Slide Split-Ring* Hand Tool A pplicator Size (Max.) Die Cast Plastic Latch Latch FerruleNo . Inner Outer 54 334 -1 Die Set .240 6 .10 5745174-4 5747100 -7 —— — 7-745129-3 3-745130-8 54301 3-3 813809-1 .280 7.11 5745174-4 5747100 -7 —— — 7-745129-8 4-745130-5 1-543013-6 813809-7 .350 8.90 5745174-5 5747100 -9 —— 74550 8-5 ——— — .350 8.90 5745174-4 5747100 -7 —— — 7-745129-2 3-745130-9 54301 3-4 813809-2 .430 4 10.92 5745174-4 5747100 -7 —— 74550 8-1 7-745129-1 4-745130-1 54301 3-7 813809-3 .500 .525 13.34 5745174-1 5747100 -1 —— — 7-745129-6 4-745130-2 1-543013-1 813809-4 .575 14.61 5745174-2 5747100 -3 —— 1-745508-0 ——— — .650 16.51 5745174-1 5747100 -1 —— 1-745508-1 ——— — .240 6 .10 5745175-6 —— — — 7-745129-0 3-745130-8 54301 3-2 813809-1 .365 9.27 5745175-6 —— — — 6-745129-9 4-745130-0 54301 3-6 813809-5 .375 .430 10.92 5745175-4 —— — — 7-745129-5 4-745130-1 54301 3-8 813809-3 .450 5 .525 .530 13.46 5745175-4 —— — — 7-745129-4 4-745130-2 1-543013-0 813809-4 .600 .650 16.51 5745175-1 57470 98 -1 —— — 1-745508-1 4-745130-3 1-543013-4 — .675 .750 19.05 5745175-1 57470 98 -1 —— 1-745508-2 ——— — Note: Refertopage 143 forApplicationToolingforferrules. Crim p and Split-RingFerrules(Continued)
Catalog82068 D imensions areshown for Dimensions areininches and Canada: +1 (905) 475-6222 UK: +44 (0 )800-2676 66 Revised4-12 referencepurposes only. m illimetersunless otherwise M exico/C.Am.: +52(0) 55-1106-0800 France:+33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. :+54 (0) 11-4733-2200 Netherlands:+31 (0) 73-6246-999 ww w.te.com tochange. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China:+86 (0) 400-82 0-6015 AMPLIMITE SubminiatureD Connectors Cable Connectors Hardware Materialand Finish: Male Screw —Steel, zincplatedclear oryellowchromate RetainingClip —.012 [0.31] stainless steel RelatedProductData: Connectorsused with: HDE Metal-Shell —pages 114 & 115 HDP Metal-Shell —pages 90-102 TechnicalDocuments: InstructionSheet —408-7837 Male Screw Retainers forMetal-Shell Connectors (HDE and HDP) Male Screw Dim ension Ma le Screw RetainerKitN o. Finish Thread Size A Individual B ulkPacked* .220 520 598 0 -1 520 59 80 -3 5.59 5787354-1** — Y ellow 4-40 .200 C hroma te 5.08 5745136 -1 5745136 -2 M 3 .225 (Metric) 5.72 520 7871-1 — .220 Clear 5.59 520 598 0 -4 520 59 80 -5 C hroma te 4-40 .200 5.08 5745136 -3 5745136 -4 *Each partisindividually bulk packed form ultiple kitorders. **PhillipsHead Screw N otes: 1.Allpartsarepackaged unassemb led. 2.Each kitiscomprised oftwo ma lescrews and two retaining clips.Ma lescrew retainersarealsofurnished as partofcable clamp kits(pages 137 and 138). N otes: 3. Ma lescrew retainersma tew ithfema le screwlocks (page 144),withHDF metal-shellconnectorsfeaturing 4-40threaded inserts(page 148)and w ith HD me tal-shellboardmo untconnectorsfeaturing4-40threaded insertsorfema lescrewlocks. N otes: 4.Re taining clipmu stbe assembled ontoconnectorflanges withthreadedholetow ard w ireside ofconnector. N otes: 5.Allscrew s have straightslotted heads exceptw herenoted. N otes: 6. Re taining clipmu stbe assembled ontoconnectorflanges withnotchedside ofretainertowa rdmating side of connector. M aleScrew .22 3 [5.66] .185 [4.70 ] .2 80 [7.11] .250 [6 .35] AA M aleScrew Re taining Clip See Note 4 R etainingClip (745136 Series) Metal-Shell Plugor Receptacle (Shown forRef.only) Commoni ng Strip (forHD F-20 Plugs, Size2 0 Pin Contacts) Materialand Finish: Brass,.004 [0.10]thick,tinplated PartNo. 206918-2 (ContinuousStrip) RelatedProductData: Used withHDF-20 Plugs — page 126 N otes: 1.Use punching tooltorem ove undesired pincommon ing locations on commo ning strip. U se ma ting receptacleto seatstrip overpins inplug.Punching toolis notsupplied by TE. 2.Soldinstripform, stripcontains 10 ,00 0 commo ning locations. HDF-20 Me tal-Shellor All-Plastic Plug (Shown forRef.only) .037 [0.94] .112 [2.84] .108 [2.74] .212 [5.38] Ma x. Dia.Max. See No te6 Note: Allpartnumber s areRoHS compliant.
Catalog82068 D imensions areshown for Dimensions areininches and Canada: +1 (905) 475-6222 UK: +44 (0 )800-2676 66 Revised4-12 referencepurposes only. m illimetersunless otherwise M exico/C.Am.: +52(0) 55-1106-0800 France:+33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. :+54 (0) 11-4733-2200 Netherlands:+31 (0) 73-6246-999 ww w.te.com tochange. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China:+86 (0) 400-82 0-6015 AMPLIMITE SubminiatureD Connectors Note: Allpartnumbe rsareRo H S comp liant. CableConnectors Hardware (Continued) Male Screw Retainers forAll-Plastic Connectors(HDE) Materialand Finish: Male Screw —Steel, zincplatedyellow chromate RetainingClip —.012 [0.51]stainless steel RelatedProductData: Connectorsused with: HDE All-Plastic —pages 112 & 113 TechnicalDocuments: IInstruction Sheet —408-7837 Kit Numbers: 745647-1 (Individually packaged, see Note 2) 745647-2 (Bulk packed)* *Each part is individually bulk packed for mu ltiple kit orders. N otes: 1. All parts are packaged unassemb led. 2. Each kit is comprised of two 4-40 male screws and two retaining clips. 3. Male screw retainers mate with female screwlocks (page 148), w ith HDF All-Plastic connectors featuring 4-40 threaded inserts (page 125), with H D A ll-Plastic board mount connectors featuring integral standoffs w ith 4-40 threaded inserts and fema le screw locks. Notes: 4. Re taining clips must be assem bled onto connector flanges with threaded hole toward wire side of connector. Male Screw Retainers for Metal-Shell and All-Plastic Connectors (HDF) Kit Numbers: 746881-1 (Individually packaged, see Note 2) 746881-2 (Bulk packed)* *Each part is individually bulk packed for mu ltiple kit orders. Notes: 1. All parts are packaged unassemb led. 2. Each kit is comprised of two male screws and two retaining clips. 3. Male screw retainers mate with female screwlocks (page 148), and with HD board mount connectors featuring female screwlocks. Notes: 4. Re taining clips must be assem bled onto connector flanges with threaded hole toward wire side of connector. Material and Finish: Male Screw —Steel, zinc plated clear chromate Retaining Clip —.012 [0.51] stainless steel Related Product Data: Connectors used with: HDF Metal-Shell and All-Plastic — pages 125 & 126 Technical Documents: Instruction Sheet —408-7837 All-Plastic Plug or R eceptacle (Sh own for Ref. only) Metal-Shell or All-Plastic Plug or Receptacle (Shown for Ref. only) Threaded H ole Re taining Clip Retaining Clip 4-40 Male Screw 4-40 Ma le Screw .300 [7.62] .280 [7.11] .280 [7.11] .250 [6.35] .280 [7.11] .220 [5.59]
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Note: All part numbe rs are Ro H S comp liant. Cable Connectors Hardware (Continued) Material and Finish: All Parts —Cold rolled steel, zinc plated clear or yellow chromate Related Product Data: Connectors used with: HDE Metal-Shell or All-Plastic — pages 112-115 HDF Metal-Shell or All-Plastic — pages 125 & 126 HDP Metal-Shell —pages 90-102 HD Board Mount —pages 54-71, 78-85, 87-89 Technical Documents: Instruction Sheet —408-7837 Nut Driver, Part No. 811262-1 (Used for assembling female screwlocks to connector flange) Individual Screwlocks (Washers and Nuts not included) C onnector Dim ension Thread Kit Numb er U sed with Style C Size F inish Individual Bu lk Packed LL HD All-Plastic Right-Angle .2 50 Y ellow Chroma te 520 79 52-1 — Plugs and Receptacles (A) 6 .35 4-40 Clear Chroma te 520 79 52-3 — HD E Me tal-Shell or All-Plastic .250 Y ellow Chroma te 574556 3-1 5745563 -1 Plugs and Receptacles (B) 6.35 4-40 Clear Chroma te 574556 3-3 574556 3-4 Y ellow Chroma te 520 5817-1 520 5817-2 HD P or HDF Metal-Shell or .312 4-40 Clear Chroma te 520 5817-3 520 5817-4 All-Plastic Plugs and (B) 7.93 M 3 Y ellow Chroma te 520 7872-1 —R eceptacles (Metric) Clear Chroma te 520 7872-3 — H D or HDF A ll-Plastic Plugs 4-40 Y ellow Chroma te 520 7719 -1 520 7719 -2 and Recep tacles with .560 Clear Chroma te 520 7719 -3 520 7719 -4 Integral Standoffs (B) 14.22 *2-56* C lear Chroma te 5747223-3 — * 2-56 is the male thread size. The fema le thread size is 4-40. LL Each part is individually bulk packed for multiple kit orders. Notes: 1. All parts are packaged unassemb led. 2. Each female screwlock kit is comp rised of two assemb lies as illustrated above. 3. One or tw o flat washers ma y be required for panel thicknesses less than .060 [1.52]. Female screw locks are not recomme nded for panel thicknesses greater than .06 0 [1.52]. Notes: 4. Fema le screw locks with 2-56 thread size are to be used with cable clamps w ith mounting flanges. Fem ale screwlocks with 4-40 and M3 (Metric) thread sizes can be used with all other cable clamps. Notes: 5. Female screw locks ma te with male screw retainers (pages 146 and 147). 6. Short female screw locks cannot be used with H D F connectors (pages 125 & 126) Connec tor Dimension Thread Screwlocks Used with Style C Size Finish Individual Bu lk Packed LL HD All-Plastic Right-Angle .250 Y ellow Chroma te 520 79 53-2 — Plugs and Recep tacles (A) 6.35 4-40 Clear Chroma te 520 79 53-3 — Clear Chroma te — 520 5818-3 LL LL 4-40 5748558-3 5748558-4 .312 Y ellow Chroma te 5748270 -2 520 5818-2 LL LL HD P or HDF Me tal-Shell or (B) 7.93 M 2.6 All-Plastic Plugs and (Metric) Clear Chroma te 5749 76 5-3 — (Metric) Clear Chroma te 574740 4-3 — .185 (Special) 4.70 4-40 C lear Chroma te 5747877-3 — LL Each part is individually bulk packed for multiple kit orders. LLLLW ith captivated star wa sher. No additional hardw are included. †Part No . 5748270-2 Dimension .158 [4.01] *M2.6 is the female thread size. The male thread size is 4-40 . *M3 is the female thread size. The male thread size is 4-40 . Lock Washer Flat Washers (See Note 3.) Style (B). Standard and Long Female Screwlocks Kit Me tal-Shell or All-Plastic Plug or R eceptacle (Shown for Ref. only. See No tes 4 & 5.) Style (A). Female Screwlocks Kit Square N ut H ex Nut Flat Washers .188† [4.78] .188† [4.78] .250 [6.35] C C Female Screwlocks for Metal-Shell and All-Plastic Connectors (HDE, HDF, HDP) †Part Nu m ber 5748270 -2 Dimen sion .158 [4.01]
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Cable Connectors Hardware (Continued) Slide Latches Material and Finish: 4-40 Screws, Washers and Hex Nuts —Steel, zinc plated yellow chromate 2-56 Screws, Washers and Hex Nuts —Steel, zinc plated clear chromate Slide Latch —Stainless steel Related Product Data: Connectors used with: HDE Metal-Shell or All-Plastic — pages 112-115 HDF Metal-Shell or All-Plastic — pages 125 & 126 HDP Metal-Shell —pages 90-102 HD Board Mount —pages 54-71, 78-85, 87-89 Technical Documents: Instruction Sheet —408-6551 Style I Style II Fo r Shell Sizes 1 and 4 Fo r Shell Sizes 2, 3 and 5 Style III For Shell Sizes 2, 3 and 5 M etal-Shell or All-Plastic Plug or Receptacle (Shown for Re f. only) Slide Latch (Se e Note 3.) 4-40 Screw (2 Supplied) Lock Washer (2 Su pplied) Flat Washer (2 Supplied) He x Nut (2 Supplied) .165 [4.19] C B Max. .135 [3.43] Lock Washer (2 Su pplied) M etal-Shell or All-Plastic Plug or Re ceptacle (Shown for Re f. only) .135 [3.43] B Max. Slide Latch (See Note 4.) 2-56 S crew (2 Supplied) Lock Washer (2 Supplied) Flat Washer (2 Supplied) He x Nut (2 Supplied) .165 [4.19] .165 [4.19] B Max. Slide Latch (See Note 5.) 4-40 Screw (2 Su pplied) He x Nut (2 Supplied) C Plug or Re ceptacle (Shown for Ref. only) .135 [3.43] C A A
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Note: All part numbe rs are Ro H S comp liant. Cable Connectors Hardware (Continued) Slide Latches Shell Dimensions Slide Latch K it Num bers Side Latch Size Style ABC Individual Bulk Packed* O nly 1.72 5 .4 70 .415 43.82 11.9 4 10 .54 5745583-5 — 749 0 27-1 1.72 5 .4 70 .450 2 43.82 11.9 4 11.43 5745583-7 —— 1.72 5 .4 90 .290 43.82 12.45 7.37 5749 0 28-1 7 —— 1.72 5 .4 37 .415 43.82 11.10 10 .54 — 5786 138-1 7 — *Each part is individually bulk packed for mu ltiple kit orders. Notes: 1. All parts are packaged unassemb led. 2. Each kit is comp rised of a slide latch and two screws, flat washers (if required), lock washers and hex nuts. Style I slide latches are also furnished as part of cable clamp kits (page 142). Notes: 3. Style I slide latches can be used with cable clamp s that do not extend beyond the front flange of the con - nector or on connectors without cable clamps . Notes: 4. Style II slide latches can be used with any cable clamp that has the mounting ear configuration as shown above. 5. Style III slide latches can be used on connectors without cable clamp s or with cable clamps that do not have the mounting ear configuration show n with Style II above. Notes: 6 . Slide latches mate with locking posts (page 151). Notes: 7. No nuts, washers, or lockwa shers. Typical A pplications of Locking Posts and Slide Latches Typical Applications of Locking Posts and Slide Latches Slide Latch Style III (for Shell Sizes 2, 3 or 5) 4-40 Locking Post 2-56 Locking Post Slide Latch Style II (for Shell Sizes 2, 3 or 5)
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Note: All part numbe rs are Ro H S comp liant. Cable Connectors Hardware (Continued) Slide Latch Clip Assem bly for Unfiltered Mating Half Material and Finish: Screw, Washers and Hex Nut —Cold rolled steel, zinc plated clear chromate Clip —Stainless steel Technical Documents: Instruction Sheet —408-7785 No tes: 1. All parts are packaged unassem - bled. 2. Slide Latch Clip Assemb lies can be used on any Subm iniature D AM PLIMITE HD-20 metal-shell plug or receptacle. 3. Slide Latch Clip Assemb lies m ate w ith Locking Post Assem blies shown below. Thread Screw Screw Part Size Length Pkg. Style N o. L 4-40 .415 Un it † 1 520 69 42-1
10.54 Bu lk 520 69 42-2
2-56 .54 7 U nit 2 57480 78-1** 13.89 —— † Two assemblies per package. * Each part is individually bulk packed for multiple kit orders. ** D esigned for cable clamp s with mounting ears. No flat washers included. Hex Nut Lock W asher Flat Washers (See Note 4.) Plug or Receptacle (See Note 2.) Post Hex Nut Clip R olled Edge Lock Wa sher Flat W asher Screw Plug or Receptacle (See Note 2.) L .165 [4.19 ] Thread Locking Locking Post Kit Numbe r Size Post Dime nsions (See N ote 4) Finish AB Individual Bu lk Packed* Y ellow .410 .110 520 6 514-1 5206 514-3 Chromate 10.41 2.79 4-40 Clear .410 .110 520 6 514-4 —Chromate 10.41 2.79 Y ellow .560 .110 520 6 514-6 5206 514-7 Chromate 14.22 2.79 Y ellow .615 .172 2-56 Chromate 15.62 4.37 5747242-1 — *Each part is individually bulk packed for mu ltiple kit orders. A A B B Part No. 2 0 6514-1 Part No. 7472 42 -1 Locking Post Assembly Material and Finish: All Parts —Cold rolled steel, zinc plated clear or yellow chromate Related Product Data: Connectors used with: HDE Metal-Shell or All-Plastic — pages 112-115 HDF Metal-Shell or All-Plastic — pages 125 & 126 HDP Metal-Shell —pages 90-102 HD Board Mount —pages 54-71, 78-85, 87-89 Instruction Sheets — 408-6551 408-7785 Style 1 Style 2 Kit Part Numbers: No tes: 1. All parts are packaged unassem - bled. 2. Each kit is comp rised of tw o com - plete assemblies, as illustrated above. 3. For front panel mounting, it is rec - om me nded that a shim be used between the connector flange and panel to prevent bowing of the flange. 4. Locking posts with 2-56 thread size are to be used with cable clamp s w ith mounting flanges. Locking posts with 4-40 thread size can be used with all other cable clamp s 5. Locking posts mate with slide latches (page 149 ).
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Note: All part numbe rs are Ro H S comp liant. Cable Connectors Hardware (Continued) Material .015 [0.38] Stainless steel Related Product Data: Connectors used with: HDE Metal-Shell —pages 114 & 115 HDP Metal-Shell (Tin plated only) — pages 90-102 Technical Documents: Instruction Sheet —408-9130 Spring Latch Part Numbers: 745255-2 (two per package) 745255-3 (bulk packed)* *Two -piece spring latches are individ - ually bulk packed for multiple part orders. Notes: 1. Tw o-piece spring latches can be used w ith R FI/EMI shields (pages 141). Notes: 2. Tw o-piece spring latches mate with latch - ing blocks (pages 153 & 154). Typical Application of Tw o-Piece Spring Latches with Straight Exit RFI/EMI Shield Typical A pplication of Tw o-Piece Spring Latches with Post Molded Strain Relief Spring Latches (Two-Piece) Material: Stainless steel Related Product Data: Connectors used with: HDE Metal-Shell —pages 114 & 115 HDP Metal-Shell —pages 90-102 Technical Documents: Instruction Sheet —408-9131 *Two -piece spring latches are individually bulk packed for mu ltiple part orders. Notes: 1. These dimensions mu st be maintained to assure satisfactory operation of the spring latches. Notes: 2. Two-piece spring latches mate with latch - ing blocks (pages 153 & 154). Spring Latch .230 [5.84] .320 [8.13] Metal-Shell Plug or Receptacle (Shown for Ref. only) Latching Block (Order separately, see pages 153 & 154.) Straight Exit RFI/EMI Shield (Shown for Ref. only. See Note 1.) Me tal-Shell Plug or Receptacle (Shown for Ref. only) A .300 [7.62] .920 [23.37] .170 [4.32] Min. (Applies at a height of .320 [8.13] Min. above connector flange. Also, see Note 1.) Envelope of Post Molded Strain R elief (Accounts for De sign Variations) .22 0 ± .015 [5.59 ± .381 ] (See Note 1.) .900 [22.86 ] Spring Latch Dimension Two Per Bu lk Size A Package Packed* 1-4 .540 745779 -2 745779-3 13.72 5 .650 745779 -5 —16 .51 Spring Latch Part Numbers Me tal-Shell Plug or Re ceptacle (Show n for R ef. only) Spring Latches for Cable Clamps with Mounting Ears (Two-Piece)
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Note: All part numbe rs are Ro H S comp liant. Cable Connectors Hardware (Continued) Material and Finish: Latching Blocks —Zinc Pan Head Screws —Steel, zinc plated Related Product Data: Connectors used with: HDE Metal-Shell or All-Plastic — pages 112-115 HDF Metal-Shell or All-Plastic — pages 125 & 126 HDP Metal-Shell —pages 90-102 HD Board Mount —pages 54-71, 78-85, 87-89 Mating/Panel Mounting —page 136 Technical Documents: Instruction Sheet —408-9128 Latching Blocks with Threaded Hole Typical Application of Front-Panel Mounted Subminiature D Connector using Front-Panel Latching Blocks Typical Application of Rear-Panel Mounted Subm iniature D Connector using Rear-Panel Latching Blocks M etal-Shell or All-Plastic Plug or R eceptacle (Sh own for Re f. only) Latching B lock B A .030 [.76 2] or .060 [1.52] Thick Panel Shell (No. of D imensions Panel Thread R ear-Panel Latching Block Front-Panel Latching B lock Contact Thickness Size Part No. Part No. Pos.) A B Individual B ulk Packed* Individual Bulk Packed* M 3 .40 0 .190 .060 (M etric) — 745403 -2 —— 10 .16 4.83 1.52 4-40 745403 -8 —— — 1 thru 4 .400 .220 .030 (9 thru 37) 10 .16 5.59 0 .76 4-40 747717-2 —— — M3 57450 0 7-1 — .400 .250 — (Metric) —— 20 810 1-1 20 810 1-2 10 .16 6 .35 4-40 —— 20 810 1-8 20 810 1-9 5 .530 .250 Bu lk packed for multiple part orders. Individual kits contain two latching blocks per package. Notes: 1. All parts are packaged unassemb led. 2. Each front panel latching block kit is comp rised of two latching blocks. Two pan head screw s of the appropriate length and thread size to be supplied by custome r. Notes: 4. Latching blocks mate w ith spring latches (page 152). Pan Head Screw (Supplied with 74500 7-1 and -5 only) (Se e No te 3.)
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Note: All part numbe rs are Ro H S comp liant. Cable Connectors Hardware (Continued) Latching Blocks with Slot Recess and Thru Hole Material Latching Blocks —Zinc Related Product Data: Connectors used with: HDE Metal-Shell or All-Plastic — pages 112-115 HDF Metal-Shell or All-Plastic — pages 125 & 126 HDP Metal-Shell —pages 90-102 HD Board Mount —pages 54-71, 78-85, 87-89 Mating/Panel Mounting —page 136 Technical Documents: Instruction Sheet —408-9128 Typical Application of Front-Panel Mounted Sub miniature D Connector using Front-Panel Latching Blocks Typical Application of Rear-Panel Mounted Sub miniature D Connector using Rear-Panel Latching Blocks M etal-Shell or All-Plastic Plug or R eceptacle (Shown for Ref. only, See No te 2.) Mo unting Screw (Custome r Supplied) M ounting N ut (Custome r Supplied) A B .060 [1.52] or .090 [2.29] Thick Panel Shell (No. of Dimensions Panel Rear-Panel Latching Block Part No. Front-Panel Latching Block Part No. C ontact Pos.) AB Thickness Individual B ulk Packed* Individual .160 .090 4.06 2.29 7470 80 -2 —— 1 thru 4 1.400 .190 .060 (9 thru 37) 10 .16 4.83 1.52 745245-2 745245-3 — .250 5 .530 .190 .060 (50) 13.46 4.83 1.52 —— 745245-5 Bu lk packed for multiple part orders. Individual kits contain two latching blocks per package. Notes: 1. Moun ting screw s and nuts are to be supplied by Custome r. 2. These latching blocks allow mounting screws to be installed thru the front of the block and to be screw ed into the bracket of a right-angle connector, a fixed insert in a connector mounting flange, or a nut behind the connector m ounting flange (as illustrated above). Notes: 3. Latching blocks ma te with spring latches (page 152). .12 0 [3.0 5] D ia. Thru Ho le
Catalog 82068 D imensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. m illimeters unless otherwise M exico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am. : +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 ww w.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Cable Connectors Note: All part numbers are RoHS compliant. Hardware (Continued) Standoff Bushings Material: Aluminum Related Product Data: Connectors used with: HD Straight Posted — pages 76-85, 87-89 Kit Numb ers: 2 05933-3 (two bushings per pack - age) 2 05933-4 (bulk packed)* *Parts are individually bulk packed for mu ltiple part orders. Keying Plug (for Size 20 Socket Contacts) Part Numb er: 206509-1 Notes: 1. Keying plug is installed taper-end first into front of receptacle. Notes: 2. Sold individually. Material: Polyphenylene oxide Related Product Data: Connectors used with: All HDE, HDP and HD Receptacles with Socket Contacts Keying Plug 499712-1 AMP-LATCH (electrical connectors) can be used on HD22 Socket Contacts 4-40 Screws (Custome r Supplied) Standoff Bushing Pc B oard .250 [6.35] .435 [11.05] 4-40 Threads (thru) Keying Plug (See Note) .400 [10.16] .12 0 Dia. [3.0 5] (2 Holes) .010 [0 .25] Re f. .400 [10 .16 ] B A C ± .010 C [± 0.25 ] .800 ± .010 [20.32 ± 0.25 ] 9, 15, 25 and 37 Positions Shell Size (No. of Dime nsions G asket Contact Pos.) ABC Part No . 1 .74 6 .984 1.220 (9) 18.95 24.99 30.99 57470 24-3 2 1.074 1.312 1.555 (15) 27.28 33.32 39.50 57470 25-3 3 1.614 1.852 2.100 (25) 41.00 47.04 53.34 745776 -4 4 2.2 66 2 .500 2.730 (37) 57.56 6 3.50 69.34 745777-4 EMI/RFI Gaskets Material and Finish: Brass, .006 [0.15] thick; bright tin plated Metal-Shell or All-Plastic Re ceptacle (Shown for Re f. only) 4-40 Screws (Custome r Su pplied) .200 ± .010 [5.08 ± 0 .25 ] .04 7 .04 4 1.19 1.12 ]] .115 [2.92] Max. Dia. Me tal-Shell Plug or Rece ptacle (Shown for Ref. only)