5536507-2 TEC | Alldatasheet
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Z- PACK* 2 mm FB (Futurebus+) 114- -1075 LOC B 1 of 15E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company All Rights Reserved TE logo is a trademark. *Trademark. Other product names, logos, or company names might be trademarks of their respective owners. TOOLING ASSISTANCE CENTER 1- -800- -722- -1111 PRODUCT INFORMATION 1- -800- -522- -6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website atwww.te.com Recpetacle and Pin Header Connectors 18 MAR 11 Rev E All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters. Unless otherwise specified, dimensions have a tolerance of +0.13 and angles have a tolerance of +2_. Figures and illustrations are for identification only and are not drawn to scale. 1. INTRODUCTION This specification covers the requirements for application of the Z- -PACK 2mm FB (Futurebus+) Receptacle and Pin Header Connectors for printed circuit (pc) board applications. The connectors have in- -row and row- -to- -row centerline spacing of 2mm. They are available in either 4- - or 5- -row configurations. The connectors use an open pin field construction (no ground planes) for high signal density and require minimal pc board space. The receptacles are right- -angle configurations and the pin headers are both vertical and right- -angle configurations; both are available with either solder tine or press- -fit compliant pin contacts. Accessories and their identifying features are described and shown in Section 3 of this specification. When corresponding with TE Connectivity (TE) Personnel, use the terminology provided on this specification to help facilitate your inquiry for information. Basic terms and features of components are provided in Figure 1. Figure 1 (cont’d) Alignment Rib End StabilizersSignal Pin Contact 4- -Row Right- -Angle Power Receptacle Connector Back/Top Surface of Housing Press- -Fit Compliant Pin Contact Plastic Retention Post Alignment Rib Slot with Guide- -In Standoff4- -Row Vertical Power Pin Header Connector Solder Tine Contact Contact Shoulder 4- -Row Right- -Angle Signal Receptacle Connectors 4- -Row Vertical Signal Pin Header Connectors Center Stabilizer Signal Receptacle Contacts (Inside) Retention Post Seating Area Guide Post for Solder Type Only Press- -Fit Compliant Pin Contact Power Pin Contact Power Receptacle Contacts (Inside) Solder Tine Contact NOTE i
Figure 1 (end) Alignment Rib End Stabilizers Signal Pin Contact 5- -Row Right- -Angle Power Receptacle Connector Back/Top Surface of Housing Press- -Fit Compliant Pin Contact Plastic Retention Post Alignment Rib Slot with Guide- -In Standoff 5- -Row Vertical Power Pin Header Connector Solder Tine Contact Contact Shoulder 5- -Row Right- -Angle Signal Receptacle Connectors 5- -Row Vertical Signal Pin Header Connectors Center Stabilizer Signal Receptacle Contacts (Inside) Retention Post Seating Area Guide Post for Solder Type Only Power Pin Contact Power Receptacle Contacts (Inside) Solder Tine Contact Press- -Fit Compliant Pin Contact 2. REFERENCE MATERIAL 2.1. Revision Summary This paragraph is reserved for a revision summary of the most recent additions and changes made to this specification which include the following: S Updated document to corporate requirements S New logo
2.2. Customer Assistance Reference Part Number 536507 and Product Code 1830 are representative numbers of Z- -PACK 2mm FB Receptacle and Pin Header Connectors. Use of these numbers will identify the product line and expedite your inquiries through a service network established to help you obtain product and tooling information. Such information can be obtained through a local TE Representative or, after purchase, by calling the Tooling Assistance Center or Product Information number at the bottom of page 1. 2.3. Drawings Customer Drawings for specific products are available from the service network. The information contained in Customer Drawings takes priority if there is a conflict with this specification or with any other technical documentation supplied by TE. 2.4. Manuals Manual 402- -40 is available from the service network. This manual provides information on various flux types and characteristics along with the commercial designation and flux removal procedures. A checklist is included in the manual as a guide for information on soldering problems. 2.5. Specifications Product Specification 108- -1441 provides test and performance requirements. 2.6. Instructional Material The following list includes available instruction sheets (408- -series) that provide assembly procedures for product, operation, maintenance and repair of tooling, as well as setup and operation procedures of applicators. Document Number Document Title 408- -4038 PC Board Support Fixtures 679980- -1, - -2 for Z- -PACK 2mm FB (Futurebus) and 2mm HM Receptacle Tooling 408- -4157 Vertical Power Contact Header Connector Seating Tool 58512- -[ ] (4- -Row) 408- -4250 Vertical Signal Contact Header Connector Seating Tool 318860- -[ ] (5- -Row) 408- -4488 Vertical Power Contact Header Connector Seating Tool 1214224- -[ ] (5- -Row) 408- -9910 Vertical Signal Contact Header Connector Seating Tools 58511- -[ ] (4- -Row) 408- -9979 Pin Repair Kit 354687- -1 3. REQUIREMENTS 3.1. Storage and Chemical Exposure Limitations A. Storage Connectors are packaged and shipped in protective anti- -static tubes. To prevent damage to the housing and contact tines, connectors should remain in tubes until ready for use. They should be stored at normal room temperatures with low humidity, and used on a first in, first out basis. B. Chemical Exposure Limitations Do not store connectors near any chemicals listed, as they may cause stress corrosion cracking in the components. Alkalies Ammonia Citrates Phosphates Citrates Sulfur Compounds Amines Carbonates Nitrites Sulfur Nitrites Tartrates
3.2. Connector Features A. Materials All Z- -PACK 2mm FB Connector Housings are constructed of high- -temperature thermoplastic. The signal and power pin contacts are phosphor bronze and plated at the contact interface with gold flash over palladium- -nickel. The signal receptacle contacts are copper alloy and plated at the contact interface with a gold flash over palladium- -nickel. Power receptacle contacts are beryllium copper and plated at interface with a gold flash over palladium- -nickel. All contacts have a nickel underplate and tin or tin- -lead tines. B. Size Connectors are available in three types: all- -signal, all- -power, and signal/power mix. The 4- -row signal connectors are available in a range of 12- -mm- -length (24 positions) to 132- -mm- -length (264 positions) in increments of 12 mm. Also, the 4- -row power connectors are available in 12- -mm- -length (8 positions) only. The 5- -row signal connectors are available in a range of 12- -mm- -length (30 positions) to 132- -mm- -length (330 positions) in increments of 12 mm. Also, the 5- -row power connectors are available in 12- -mm- -length (10 positions) only. Signal/power mix connectors are available in any configuration in a range of 24 mm to 132 mm in increments of 12 mm. The contact type and length for each connector type is provided in Figure 2. A B C A C Vertical Pin Header Connector Right- -Angle Receptacle Connector Right- -Angle Pin Header Connector NOTE: 4- -row shown, 5- -row is the same for dimensioning purposes. CONNECTOR CONTACT TYPE CONFIGURATION TYPE DIMENSION (Length) TYPE CONFIGURATION TYPE A B C Vertical Solder 5 0 5 75 6 5 3.20, 4.25 Vertical Pin Header Compliant Pin 5.0, 5.75, 6.5, 15.6, 17.0 -- -- -- Signal Ri ght- -Angle Solder 5 0 2.73Signal Right Angle Header Compliant Pin 5.0 -- -- -- 3.35 Right- -Angle Solder 2.73, 3.53Right Angle Receptacle Compliant Pin -- -- -- -- -- -- 3.55 Vertical Solder 6 5 7 25 8 0 3.20, 4.25, Power Vertical Pin Header Compliant Pin 6.5, 7.25, 8.0 4.25 -- -- -- Power Right- -Angle Solder 2.73, 3.53Right Angle Receptacle Compliant Pin -- -- -- -- -- -- 3.56 Figure 2
C. Guides The pin headers have alignment slots with a guide- -in that helps position the pin and socket contacts prior to engagement of the circuits. See Figure 1. D. End- to- End Placement The end contacts in the pin header and receptacle are one half the contact spacing distance from the ends of the housing. This design feature makes it possible to mount connectors end- -to- -end while maintaining the 2 mm grid pattern. When making this type of application, note that the contacts in the pin header are closer to one side of the housing to allow space for the mating pc board. The contacts and board slots must be aligned with each other when mating with a continuous pc board connector. Connectors can be mounted end- -to- -end within the specified dimension. See Figure 3. Figure 3 Joining Ends 2m m Pin Header Connectors Receptacle Connectors 1m m 2m m 1m m NOTE: 4- -row shown, 5- -row is the same for dimensioning purposes. 3.3. Alignment Proper alignment is essential to ensure full engagement of mating connectors, and to ensure that contacts are not bent or otherwise damaged during mating and unmating. For tolerance limitations, see Figure 4. Figure4 Receptacle Pin Header PC Board (Typ) 2.5 2.5 1.5 (2 Places) 9.2 (Min) +2_ +2_NOTE: 4- -row shown, 5- -row is the same for dimensioning purposes.
Figure 6 (cont’d) Recommended 4- -Row PC Board Circuit Pattern Layouts (Component Side) Vertical Connectors Right- -Angle Connectors Recommended 5- -Row PC Board Circuit Pattern Layouts (Component Side) Vertical Connectors Right- -Angle Connectors NOTE: Vertical connector pc board layouts are the same for both solder type and press fit except press fit does not have guide post holes. Right- -angle connector pc board layouts are the same for both solder type and press- -fit.
Recommended 4- -Row PC Board Circuit Pattern Layouts (Component Side) Right- -Angle Power Module Connectors Vertical Power Module Connectors Recommended 5- -Row PC Board Circuit Pattern Layouts (Component Side) NOTE: Vertical connector pc board layouts are the same for both solder type and press fit except press fit does not have guide post holes. Right- -angle connector pc board layouts are the same for both solder type and press- -fit. Right- -Angle Power Module Connectors Vertical Power Module Connectors Figure 6 (cont’d)
NUMBER OF SIGNAL POSITIONS DIMENSION B DIMENSION C4- -ROW 5- -ROW DIMENSION B DIMENSION C 630 125 250-- -- -- 540 107 214 264 330 65 130 240 300 59 118 216 270 53 106 192 240 47 94 168 210 41 82 144 180 35 70 120 150 29 58 96 120 23 46 72 90 17 34 48 60 11 22 24 30 5 10 Figure 6 (end) C. Contact Hole Configuration The contact holes in the pc board for all connectors must be prepared to the dimensions specified in Figure 7.
1.12 Min
0.025- -0.050 Copper Plating 0.65- -0.80 (Ref) Diameter of Finished Hole After Plating FR- -4 Material 0.81- -0.86 Drilled Hole Diameter PC Board Thickness (See Paragraph 3.5) Surface Finish (See Table Below) SURFACE FINISH THICKNESS PLATING 0.004- -0.010 Hot Air Solder Leveling (HASL) Tin- -Lead (Sn Pb) 0.0005- -0.004 Immersion Tin (Sn) 0.0002- -0.0005 Organic Solderability Preservative (OSP) 0.00127- -0.0076 Ni Immersion Gold (Au) Over Nickel (Ni) (ENIG) 0.0001- -0.0005 Immersion Silver (Ag) Figure 7 3.6. Special Handling A. Initial Positioning Prior to positioning a connector, the pc board should be placed on an appropriate board support fixture. Connectors should be gripped by the housing only and not by the contacts. When placing a connector into
B. Right- Angle Connectors with Compliant Pins Place the connector in a housing support that has a slot wide enough and deep enough to receive the full length of the housing and contacts. Make sure the tool support will not interfere with any other components on the pc board. Apply an even force simultaneously to all compliant pins with a push bar and press capable of applying 100 N per pin. See Figure 11. Figure 11 Push Bar Housing Support Housing Support Force Force Force Force Push Bar Open Space Open Space C. Vertical Pin Headers with Solder Tines Individual solder tine contacts can be removed by removing the solder fillet and gripping the front of the contact with a pair of needle- -nosed pliers and pulling it straight out the front of the pin header. Replace contact with a new one. D. Vertical Pin Headers with Compliant Pins Individual compliant pin connector contacts can be removed and replaced with a new one without removing the pin header module from the pc board. If the pin header housing is damaged, the entire connector must be removed and replaced with a new one. In either case, the pc board must be firmly supported while in- -line force is applied on the contact pin. Replace contact with a new one. See Section 5 for recommended impact repair tool. 4. QUALIFICATION These connectors meet Institute of Electrical andElectronic Engineers (IEEE), Electronic Industries Association (EIA), and International Electrotechnical Commission (IEC) specifications for printed circuit boards. Z- -PACK 2mm FB Connectors are Component Recognized by Underwriters Laboratories Inc. (UL) in File E28476 and Certified by CSA International in File No. LR7189.
- TOOLING TE has existing tooling and tooling concepts for applying these connectors. Part numbers of available tools and the applicable instructional material for each is provided in Figure 12. S Robotic Equipment Robotic equipment for placement of connectors on a pc board must have a true position accuracy of 0.13 mm to ensure proper location and insertion of the contact pins. This includes gripper and fixture tolerances as well as equipment repeatability. It must use the connector datum surface to ensure reliable connector placement. If you need assistance in setting up prototype or production line equipment, contact Tooling Engineering through your local TE Representative or call the Tooling Assistance Center number at the bottom of page 1. S Seating Tool Seating tools are designed to push evenly on the shoulders of the vertical pin contact and force the compliant pins into the pc board. See Figure 1. S Push Bar Commercially available bar stock with a flat surface large enough to cover the top surface of right- -angle connectors and capable of exerting 67 N per pin can be used as a push bar to seat the compliant pin and solder tine connectors onto the pc board. The same type tooling can be used to remove damaged right- -angle connectors from a pc board by pressing evenly on the compliant end of the contacts. S PC Board Support A pc board support must be used to prevent bowing of the pc board during insertion of the connectors. It should have a flat surface with holes or a channel large enough to receive the pins during installation. S Housing Support A housing support with sides and ends as close as possible to the receptacle housing is recommended for removing damaged receptacle connectors from pc boards. S Repair Tool A repair tool kit consisting of a spring- -loaded impact tool handle assembly, a removal tip, and a replacement tip is available for removing damaged compliant pin contacts and replacing them with new ones. The housing must be supported and the contact must be free to back out of housing with a suitable housing support that will not damage housing. The tooling referenced in Figure 12 may be used for both compliant pin and solder type connectors. Typical Seating Tool (See Table) PC Board Support Fixture (Customer Supplied) PC Board Support Fixture 679980- -1 or - -2 With Bottom Support Anvil 679977- -1 or - -2 (408- -4038) H- -Frame Power Unit 803880- -6 Figure 12 (cont’d) NOTE i
(For Removing and Replacing Damaged Contacts (408- -9979) Robotic Equipment (Typ) Push Bar (Customer Supplied) Housing Support (Customer Supplied) CONN (4- -ROW) (5- -ROW)CONN MODULE TYPE POSN SEATING TOOL (DOCUMENT) POWER UNIT (DOCUMENT) POSN SEATING TOOL (DOCUMENT) POWER UNIT 24 58511- -1 (408- -9910) 30 318860- -1 (408- -4250) 48 58511- -2 (408- -9910) 60 318860- -2 (408- -4250) 72 1- -58511- -4 (408- -9910) 90 318860- -3 (408- -4250) 96 58511- -3 (408- -9910) 120 318860- -4 (408- -4250) 120 58511- -6 (408- -9910) 150 318860- -5 (408- -4250) 144 58511- -5 (408- -9910) 180 318860- -6 (408- -4250) Signal 168 58511- -7 (408- -9910)803880- -6 (409- -5567) 814700- -2(409- -5626) 210 318860- -7 (408- -4250) 192 58511- -4 (408- -9910) 814700 2 (409 5626) 240 318860- -8 (408- -4250) 216 58511- -8 (408- -9910) 270 318860- -9 (408- -4250) 240 58511- -9 (408- -9910) 300 1- -318860- -0 (408- -4250) 803880 6 803880- -6 Power 8 58512- -1 (408- -4157)803880- -6(409- -5567) 10 1214224 1 (408 4488)Power 16 58512- -2 (408- -4157) 803880 6 (409 5567) 814700- -2 (409- -5626) 10 1214224- -1(408- -4488) Hybrid 8P- -144S 1- -58511- -3 (408- -9910)Hybrid Signal/ Power 8P- -192S 1- -58511- -1 (408- -9910)803880- -6 (409- -5567) 814700- -2(409- -5626) 10P- -30S 1- -318860- -4 (408- -4250)Power Mix 8P- -216S 1- -58511- -2 (408- -9910) 814700 2 (409 5626) Figure 12 (end)