53680

325302 TEC | Alldatasheet

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• 2 AWG and 1/0

AMPOWER / / / PRODUCT CATALOG AMPOWER TERMINALS AND SPLICES

AMPOWER /// PRODUCT CATALOG THE AMPOWER PRODUCT LINE IS AVAILABLE IN A VARIETY OF TERMINAL AND SPLICE STYLES TO SUIT YOUR DESIGN REQUIREMENTS. AMPOWER terminals and splices are ideally suited for power generation and distribution. This makes electrical equipment subject to continuous operation, such as generators, motors and welders, a perfect application for AMPOWER products. In addition, other applications include interconnections of power supplies to computers and peripheral equipment AMPOWER Terminals and Splices Product Facts

• Designed for large cables and leads
• Ideally suited for power generation and distribution
• Accepts a wide range of stranded copper wires (6 AWG to 1000 MCM [13-507 mm2]—for terminals and up to 1500 MCM [760 mm2] for splices)
• Available in a variety of terminal and splice styles
• High-quality, seamless tubular copper for maximum conductivity
• Listed by Underwriters Laboratories, Inc. File No. E13288, Spec. 486
• Certified by the Canadian Standards Association File No. LR7189

AMPOWER /// PRODUCT CATALOG AMPOWER Terminals and Splices Table Listing: mm2 to AWG OVERVIEW WIRE SIZES: mm2 to AWG (American Wire Gauge) OVERVIEW Class 2 and Class 5 Wire Sizes * Terminals and splices of wire size 600 MCM and above require two crimps for optimum mechanical and electrical performance. Wire Sizes (mm2) (AWG) 13-15 6 21 4 34-35 2 50-60 1/0 67-70 2/0 80-95 3/0 100-125 4/0 127 250 MCM 152 300 MCM 177 350 MCM 203 400 MCM 253 500 MCM 304

600 MCM*

600 MCM HD*

355 700 MCM* 405 800 MCM* 456 900 MCM* 507 1000 MCM* 634 1250 MCM* 761 1500 MCM* Rigid Stranded Wires (Class 2) Flexible Wires (Class 5) Wire Sizes (mm2) 10.0 6.0 16.0 10.0 25.0 16.0 35.0 25.0 50.0 35.0 70.0 50.0 95.0 70.0 120.0 95.0 150.0 120.0 185.0 150.0 240.0 185.0 300.0 240.0

AMPOWER Terminals and Splices

Features

1. VERSATILITY Stranded wires, crimped with the DYNA-CRIMP tool, become almost a homogeneous mass with the AMPOWER terminal or splice barrel. Long barrel terminals and splices are offered for applications where space limitations and accessibility make it difficult to locate the proper crimp area. Complementing this versatility is the stud hole style available with AMPOWER terminals. They are supplied with one, two or without stud holes for special requirements, or they can be ordered with extra long tongues at a slightly higher cost. 2. STRENGTH AMPOWER terminals have formidable strength and resistance to vibration suitable for their intended use. This strength comes from the double-thick tongue and short transfer section of the barrel, and is achieved without sacrificing any current carrying capacity. In addition, great tensile strength is imparted to the AMPOWER terminals and splices by means of AMP’s formulated “C” crimp- tensile strength approaches the strength of the conductors. 3. ECONOMY An important part of all AMP products is low installed cost. This is a result of the tool and terminal team, the elimination of clutter found in other methods, plus the speed and ease of application. And AMP’s matching tooling creates the correct crimp. As a result, you save money every time an AMPOWER product is installed. 4. CONDUCTIVITY, CORROSION RESISTANCE AND TEMPERATURE RISE The center of the AMP termination method is the exactly controlled “C” crimp that forms the terminal or splice barrel into an almost homogeneous unit. As a result, conductivity is maximized and tensile strength approaches that of the wire. Proper compression crimping brings the terminal into intimate contact with the conductor, producing excellent resistance to corrosion. Tests of temperature rise above ambient also confirm the excellent performance of AMPOWER terminals and splices. 5. POSITIVE INSPECTION Standard AMPOWER terminals and splices are supplied with inspection slots in the barrel, allowing the tool operator or inspector to determine at a glance whether the conductors have been fully and properly inserted into the barrel. This can be done either before or after crimping. Wire stops prevent over insertion of conductors, and bell mouth construction makes it easy to insert conductors into the barrel. 6. BROAD WIRE SIZE RANGE Covering wire sizes from 6 AWG to

1000 MCM [13 to 507 mm2]—for terminals

and up to 1500 [760 mm2] for splices. AMPOWER terminals and splices provide reliability and low cost installation for power equipment using large cable sizes. Note: See page 13 for Special Terminals. Long Barrel Terminal Without Stud Hole See pages 6-10 Parallel Splice See page 12 Butt Splice See page 11 Long Barrel Butt Splice See page 10 Standard Terminals With One Stud Hole See pages 6-10 Standard Terminals Without Stud Hole See pages 6-10 Terminals With Two Stud Holes See pages 6-10

AMPOWER /// PRODUCT CATALOG AMPOWER Terminals and Splices Terminals Wire Size Wire Range Barrel I.D. Min. Tongue Thickness Max. Style Stud Size Dimensions Part

6 AWG2

20,800- 33,100 CM 0.219 5.56 0.08 2.03 B 10 1.41 35.81 0.32 8.13 0.42 10.67 - - 0.69 17.53 328141 B 1/4 1.41 35.81 0.32 8.13 0.42 10.67 - - 0.69 17.53 328142 B 5/16 1.41 35.81 0.32 8.13 0.42 10.67 - - 0.69 17.53 328143 B 3/8 1.41 35.81 0.32 8.13 0.42 10.67 - - 0.69 17.53 328144 B 1/2 M12 1.43 36.32 0.38 9.65 0.43 10.92 - - 0.77 19.56 328158

4 AWG2

33,100- 52,600 CM 0.275 6.99 0.08 2.03 A - 1.41 35.81 - - - 0.74 18.80 0.69 17.53 328160 B 1/4 1.41 35.81 0.32 8.13 0.42 10.67 - - 0.69 17.53 328162 B 5/16 1.41 35.81 0.32 8.13 0.42 10.67 - - 0.69 17.53 328163 B 3/8 1.41 35.81 0.32 8.13 0.42 10.67 - - 0.69 17.53 328164 B 1/2 M12 1.46 37.08 0.40 10.16 0.43 10.92 - - 0.77 19.56 328178

2 AWG

52,600- 83,700 CM 0.362 9.19 0.09 2.29 A - 1.62 41.15 - - - 0.82 20.83 0.71 18.03 325200 B 1/4 1.62 41.15 0.34 8.64 0.50 12.70 - - 0.71 18.03 325201 B 5/16 1.62 41.15 0.34 8.64 0.50 12.70 - - 0.71 18.03 325202 B 3/8 1.62 41.15 0.34 8.64 0.50 12.70 - - 0.71 18.03 325203 A - 2.62 66.55 - - - 1.83 46.48 0.71 18.03 325207 B 1/2 M12 1.70 43.18 0.41 10.41 0.50 12.70 - - 0.78 19.81 325250 C 3/8 2.63 66.80 0.34 8.64 0.50 12.70 1.00 25.40 - 0.71 18.03 326799 1/0 AWG 50-60 mm2 83,700- 119,500 CM 0.485 11.63 0.10 2.54 A - 1.97 50.04 - - - 1.03 26.16 0.87 22.10 325300 A - 3.05 77.47 - - - 2.03 51.56 0.87 22.10 325308 G - 4.25 107.70 - - - 2.83 71.88 0.87 22.10 325318 B 1/4 1.97 50.04 0.42 10.67 0.62 15.75 - - 0.87 22.10 325301 B 5/16 1.97 50.04 0.42 10.67 0.62 15.75 - - 0.87 22.10 325302 B 3/8 1.97 50.04 0.42 10.67 0.62 15.75 - - 0.87 22.10 325303 B 7/16 1.97 50.04 0.42 10.67 0.62 15.75 - - 0.87 22.10 325304 C 5/16 2.94 74.68 0.42 10.67 0.62 15.75 - 0.87 22.10 328169 B 1/2 M12 1.97 50.04 0.42 10.67 0.62 15.75 - - 0.87 22.10 325305 C 3/8 2.98 75.69 0.42 10.67 0.62 15.75 1.00 25.40 - 0.87 22.10 326800 I 1/2 M12 4.27 108.46 0.42 10.67 0.62 15.75 1.75 44.45 - 0.87 22.10 53680-2 BASE MATERIAL: Annealed Copper (ASTM B-188)2 Electrodeposited Tin Plate (MIL-T-10727) 1 Per NEMA specification.

2 Terminals for wire sizes 6 AWG and 4 AWG are

manufactured from annealed copper per ASTM B-152. F W A G D H B C C E H HK F I C W W W W W L F L L L L L HC HKC F W HC HKC W W L L L Dimensions displayed in inches / mm unless otherwise specified and are shown for reference purposes only. Specifications subject to change. inches / (mm)

AMPOWER Terminals and Splices Terminals (continued) Wire Size Wire Range Barrel I.D. Min. Tongue Thickness Max. Style Stud Size Dimensions Part 2/0 AWG 67-70 mm2 119,500- 150,500 CM 0.513 13.03 0.11 2.79 B 1/4 2.11 53.59 0.47 11.94 0.62 15.75 - - 0.97 24.64 325401 B 5/16 2.11 53.59 0.47 11.94 0.62 15.75 - - 0.97 24.64 325402 C 5/16 3.02 76.71 0.42 10.67 0.88 22.35 0.687 17.45 - 0.97 24.64 50990 C 5/16 2.50 63.50 0.32 8.13 0.50 12.70 0.687 17.45 - 0.97 24.64 55992-1 B 3/8 2.11 53.59 0.47 11.94 0.62 15.75 - - 0.97 24.64 325403 B 1/2 M12 2.11 53.59 0.47 11.94 0.62 15.75 - - 0.97 24.64 325405 A - 3.86 98.04 - - - 2.83 71.88 0.97 24.64 325406 C 3/8 3.12 79.25 0.47 11.94 0.62 15.75 1.00 25.40 - 0.97 24.64 326801 H 3/8 2.72 69.09 0.47 11.94 0.62 15.75 - - 0.97 24.64 325410 I 1/2 M12 4.47 113.54 0.47 11.94 0.62 15.75 1.75 44.45 - 0.97 24.64 53681-2 3/0 AWG 80-95 mm2 150,500- 190,000 CM 0.576 14.63 0.12 3.05 B 5/16 2.26 57.40 0.52 13.21 0.62 15.75 - - 1.08 27.43 325502 B 3/8 2.26 57.40 0.52 13.21 0.62 15.75 - - 1.08 27.43 325503 B 1/2 M12 2.26 57.40 0.52 13.21 0.62 15.75 - - 1.08 27.43 325505 A - 4.02 102.11 - - - 2.89 73.41 1.08 27.43 325508 C 5/16 3.27 83.05 0.52 13.21 0.62 15.75 1.00 25.40 - 1.08 27.43 325516 I 1/2 M12 4.69 119.13 0.52 13.21 0.62 15.75 1.75 44.45 - 1.08 27.43 53682-2 C 3/8 3.27 83.05 0.52 13.21 0.62 15.75 1.00 25.40 - 1.08 27.43 326802 4/0 AWG 100-125 mm2 190,000- 231,000 CM 0.648 16.46 0.13 3.30 A - 2.45 62.23 - - - 1.19 30.23 1.19 30.23 325600 B 5/16 2.45 62.23 0.59 14.99 0.62 15.75 - - 1.19 30.23 325602 B 3/8 2.45 62.23 0.59 14.99 0.62 15.75 - - 1.19 30.23 325603 B 3/8 2.45 62.23 0.59 14.99 0.62 15.75 - - 1.19 30.23 325602-2 B 1/2 M12 2.45 62.23 0.59 14.99 0.62 15.75 - - 1.19 30.23 325605 C 3/8 3.46 87.88 0.59 14.99 0.62 15.75 1.00 25.40 - 1.19 30.23 326803 A - 4.21 106.93 - - - 2.95 74.93 1.19 30.23 325610 A - 3.46 87.88 - - - 2.20 55.88 1.19 30.23 325611 G - 4.94 125.48 - - - 2.95 74.93 1.19 30.23 325614 C 1/2 M12 4.21 106.93 0.59 14.99 0.62 15.75 1.75 44.45 - 1.19 30.23 327284 I 1/2 M12 4.94 125.48 0.59 14.99 0.62 15.75 1.75 44.45 - 1.19 30.23 53683-2 BASE MATERIAL: Annealed Copper (ASTM B-188) Electrodeposited Tin Plate (MIL-T-10727) No sight hole. 1 Per NEMA specification. F W A G D H B C C E H HK F I C W W W W W L F L L L L L HC HKC F W HC HKC W W L L L Dimensions displayed in inches / mm unless otherwise specified and are shown for reference purposes only. Specifications subject to change. inches / (mm)

AMPOWER /// PRODUCT CATALOG AMPOWER Terminals and Splices Terminals (continued) Wire Size Wire Range Barrel I.D. Min. Tongue Thickness Max. Style Stud Size Dimensions Part

250 MCM

0.690 17.53 0.15 3.81 B 5/16 2.58 65.53 0.63 16.00 0.62 15.75 - - 1.28 32.51 325702 B 3/8 2.58 65.53 0.63 16.00 0.62 15.75 - - 1.28 32.51 325703 B 1/2 M12 2.58 65.53 0.63 16.00 0.62 15.75 - - 1.28 32.51 325705 B 5/8 2.70 68.57 0.63 16.00 0.75 19.05 - - 1.28 32.51 325707 A - 2.89 73.41 - - - 1.54 39.12 1.28 32.51 325708 A - 4.84 122.94 - - - 3.49 88.65 1.28 32.51 325712 A - 4.84 122.94 - - - 3.49 88.65 1.28 32.51 1-325712-3* G - 5.63 143. - - - 3.54 89.92 1.28 32.51 325719 C 3/8 3.59 91.19 0.63 16.00 0.62 15.75 1.00 25.40 - 1.28 32.51 326804 C 1/2 M12 4.34 110.24 0.63 16.00 0.62 15.75 1.75 44.45 - 1.28 32.51 327285

300 MCM

0.758 19.25 0.16 4.06 C 5/16 3.58 90.93 0.63 16.00 0.62 15.75 .875 22.23 - 1.38 35.05 276917-1 B 5/16 2.69 68.33 0.63 16.00 0.62 15.75 - - 1.40 32.56 325802 B 3/8 2.69 68.33 0.63 16.00 0.62 15.75 - - 1.40 32.56 325803 B 3/8 2.69 68.33 0.63 16.00 0.62 15.75 - - 1.40 32.56 325803-1 B 1/2 M12 2.69 68.33 0.63 16.00 0.62 15.75 - - 1.40 32.56 325805 B 1/2 M12 2.69 68.33 0.63 16.00 0.62 15.75 - - 1.40 32.56 325805-1 A - 2.82 71.63 - - - 1.37 34.80 1.40 32.56 2-325806-2* B 5/8 2.82 71.63 0.63 16.00 0.75 19.05 - - 1.40 32.56 325807 C 3/8 3.70 93.98 0.63 16.00 0.62 15.75 1.00 25.40 - 1.40 32.56 326805 C 3/8 3.70 93.98 0.63 16.00 0.62 15.75 1.00 25.40 - 1.40 32.56 326805-1 C 1/2 M12 4.43 112.52 0.63 16.00 0.62 15.75 1.75 44.45 - 1.40 32.56 327286 B 3/8 2.42 61.47 0.41 10.41 0.62 15.75 - - 1.40 32.56 325814 C 3/8 4.51 114.55 0.63 16.00 0.62 15.75 1.00 25.4 - 1.40 32.56 55993-1 A - 5.15 130.81 - - - 3.70 93.98 1.40 32.56 325816 G - 6.01 152.65 - - - 3.70 93.98 1.40 32.56 325821 I 1/2 M12 5.25 133.35 0.62 15.49 0.62 15.75 1.75 44.45 - 1.40 32.56 53684-2 BASE MATERIAL: Annealed Copper (ASTM B-188) Electrodeposited Tin Plate (MIL-T-10727) Cleaned but not plated. **No sight hole. 1 Per NEMA specification. F W A G D H B C C E H HK F I C W W W W W L F L L L L L HC HKC F W HC HKC W W L L L Dimensions displayed in inches / mm unless otherwise specified and are shown for reference purposes only. Specifications subject to change. inches / (mm)

AMPOWER Terminals and Splices Terminals (continued) Wire Size Wire Range Barrel I.D. Min. Tongue Thickness Max. Style Stud Size Dimensions Part

350 MCM

0.819 20.80 0.17 4.32 A - 4.54 115.32 - - - 3.00 76.20 1.51 38.35 325917 B 1/2 M12 4.06 103.12 0.54 13.72 0.71 18.03 1.25 31.75 - 1.51 38.35 325926-1** A - 2.86 72.64 - - - 1.41 35.81 1.51 38.35 325956* B 3/8 2.79 70.87 0.63 16.00 0.62 15.75 - - 1.51 38.35 325903 B 1/2 M12 2.79 70.87 0.63 16.00 0.62 15.75 - - 1.51 38.35 325905 B 1/2 M12 2.79 70.87 0.63 16.00 0.62 15.75 - - 1.51 38.35 325905-1 A - 2.91 73.91 - - - 1.42 36.07 1.51 38.35 325906 C 3/8 3.79 96.27 0.63 16.00 0.62 15.75 1.00 25.40 - 1.51 38.35 326806 C 3/8 3.79 96.27 0.63 16.00 0.62 15.75 1.00 25.40 - 1.51 38.35 326806-1 C 1/2 M12 4.55 115.57 0.63 16.00 0.62 15.75 1.75 44.45 - 1.51 38.35 327287 I 1/2 M12 5.47 138.94 0.63 16.00 0.62 15.75 1.75 44.45 - 1.51 38.35 53641-2

400 MCM

0.876 22.25 0.18 4.57 B 3/8 2.89 73.41 0.63 16.00 0.62 15.75 - - 1.61 40.89 326003 B 1/2 M12 2.89 73.41 0.63 16.00 0.62 15.75 - - 1.61 40.89 326005 B 1/2 M12 2.89 73.41 0.63 16.00 0.62 15.75 - - 1.61 40.89 326005-2** B 5/8 M16 3.01 76.45 0.63 16.00 0.75 19.05 - - 1.61 40.89 326007 A - 3.59 91.19 - - - 1.99 50.55 1.61 40.89 1-326012-2* A - 4.88 123.95 - - - 3.24 82.30 1.61 40.89 326016 C 3/8 3.90 99.06 0.63 16.00 0.62 15.75 1.00 25.40 - 1.61 40.89 326807 G - 5.87 149.10 - - - 3.21 81.53 1.61 40.89 326021 H 5/8 M16 4.00 101.60 0.63 16.00 0.75 19.05 - - 1.61 40.89 326020

500 MCM

0.981 24.92 0.20 5.08 B 3/8 3.29 83.57 0.76 19.30 0.75 19.05 - - 1.80 45.72 326103 B 1/2 M12 3.29 83.57 0.76 19.30 0.75 19.05 - - 1.80 45.72 326105 B 5/8 M16 3.29 83.57 0.76 19.30 0.75 19.05 - - 1.80 45.72 326106 A - 3.43 87.12 - - - 1.68 42.67 1.80 45.72 326107-1* A - 3.79 96.27 - - - 2.04 51.82 1.80 45.72 2-326111-1* A - 5.00 127.00 - - - 3.25 82.55 1.80 45.72 326117 C 1/2 M12 4.80 121.92 0.61 15.49 0.62 15.75 1.75 44.45 - 1.80 45.72 327289 C 3/8 4.05 102.87 0.63 16.00 0.62 15.75 1.00 25.40 - 1.80 45.72 326808 G - 6.08 154.43 - - - 3.20 81.28 1.80 45.72 326123 I 1/2 M12 5.88 149.35 0.63 16.00 0.62 15.75 1.75 44.45 - 1.80 45.72 53642-2 BASE MATERIAL: Annealed Copper (ASTM B-188) Electrodeposited Tin Plate (MIL-T-10727) Cleaned but not plated. No sight hole. 1 Per NEMA specification. F W A G D H B C C E H HK F I C W W W W W L F L L L L L HC HKC F W HC HKC W W L L L Dimensions displayed in inches / mm unless otherwise specified and are shown for reference purposes only. Specifications subject to change. inches / (mm)

AMPOWER /// PRODUCT CATALOG Wire Size Wire Range Barrel I.D. Min. Dimensions Part NumberT L Max. 1/0 AWG 83,700-119,500 CM 0.468 11.89 0.042 1.07 2.42 61.47 53081 4/0 AWG 190-231 MCM 0.658 16.71 0.059 1.50 3.24 82.30 53084 250 MCM 231-275 MCM 0.700 17.78 0.065 1.65 3.51 89.15 53085 350 MCM 325-378 MCM 0.829 21.06 0.077 1.96 4.06 103.12 53087 400 MCM 375-450 MCM 0.886 22.50 0.083 2.11 4.34 110.24 53088 500 MCM 450-550 MCM 0.991 25.17 0.092 2.34 4.75 120.65 53089 Splices Long Barrel Butt Splice WIRE SIZE RANGE: 1/0 AWG to

500 MCM (50

MATERIAL: Annealed Copper (ASTM B-188) Electrodeposited Tin Plate (MIL-T-10727) Wire Size Wire Range Barrel I.D. Min. Tongue Thickness Max. Style Stud Size Dimensions Part 6002 MCM 304mm2 500-650 MCM 1.075 27.31 0.22 5.59 F 1/2 M12 4.46 113.28 0.54 13.72 0.71 18.03 1.25 31.75 - 1.95 49.53 276916-1 D - 4.02 102.11 - - - 2.12 53.85 1.95 49.53 1-326211-1 G - 6.28 159.51 - - - 3.25 82.55 1.95 49.53 326222 F 3/8 4.22 107.19 0.63 16.00 0.62 15.75 1.00 25.40 - 1.95 49.53 326809-1 F 1/2 M12 4.97 126.24 0.63 16.00 0.62 15.75 1.75 44.45 - 1.95 49.53 327290 F 1/2 M12 4.97 126.24 0.63 16.00 0.62 15.75 1.75 44.45 - 1.95 49.53 327290-1 7002 MCM 355mm2 650-750 MCM 1.162 29.51 0.24 6.10 E 1/2 M12 3.59 91.19 0.76 19.30 0.75 19.05 - - 2.12 53.85 326305 I 1/2 M12 6.35 161.29 0.63 16.00 0.62 15.75 1.75 44.45 - 2.12 53.85 53686-2 8002 MCM 405mm2 750-850 MCM 1.242 31.55 0.25 6.35 E 1/2 3.72 94.49 0.76 19.30 0.75 19.05 - - 2.26 57.40 326405 E 5/8 M12 3.72 94.49 0.76 19.30 0.75 19.05 - - 2.26 57.40 326406 D - 4.47 113.54 - - - 2.24 56.90 2.26 57.40 2-326413-1* F 1/2 M12 5.23 132.84 0.63 16.00 0.62 15.75 1.75 44.45 - 2.26 57.40 327292 10002 MCM 507mm2 950-1125 MCM 1.390 35.31 0.28

7.11 F 1/2

5.63 143.00 0.63 16.00 0.81 20.57 1.75 44.45 - 2.51 63.75 327294 BASE MATERIAL: Annealed Copper (ASTM B-188) Electrodeposited Tin Plate (MIL-T-10727) Note: Refer to art on facing page Cleaned but not plated. No sight hole. 2 Two crimps necessary. inches / (mm) AMPOWER Terminals and Splices Terminals (continued) and Splices L T Dimensions displayed in inches / mm unless otherwise specified and are shown for reference purposes only. Specifications subject to change. inches / (mm)

Size Wire Range Barrel I.D. Min. Dimensions Part Number T L Max. 2 AWG 52,600-83,700 CM 0.372 9.45 0.039 0.99 1.05 26.67 324457 1/0 AWG 83,700-119,500 CM 0.468 11.89 0.042 1.07 1.24 31.50 324458 2/0 AWG 119,500-150,500 CM 0.523 13.28 0.047 1.19 1.38 35.05 324459 3/0 AWG 150,500-190,000 CM 0.586 14.88 0.053 1.35 1.52 38.61 324460 3/0 AWG 150,500-190,000 CM 0.586 14.88 0.053 1.35 1.77 44.96 1-324460-3 4/0 AWG 190-231 MCM 0.658 16.71 0.059 1.50 1.65 41.91 324461 4/0 AWG 190-231 MCM 0.658 16.71 0.059 1.50 1.89 48.01 2-324461-3 250 MCM 231-275 MCM 0.700 17.78 0.065 1.65 1.79 45.47 324462 300 MCM 275-325 MCM 0.768 19.51 0.071 1.80 1.93 49.02 324463 300 MCM 275-325 MCM 0.768 19.51 0.071 1.80 2.15 54.61 2-324463-4* 350 MCM 325-375 MCM 0.829 21.06 0.077 1.96 2.06 52.32 324464 400 MCM 375-450 MCM 0.886 22.50 0.083 2.11 2.20 55.88 324465 500 MCM 450-550 MCM 0.991 25.17 0.092 2.34 2.41 61.21 324466 500 MCM1 450-550 MCM 0.991 25.17 0.092 2.34 2.64 67.06 2-324466-2 600 MCM1 550-650 MCM 1.085 27.56 0.101 2.57 2.61 66.29 324467 600 MCM1 550-650 MCM 1.085 27.56 0.101 2.57 2.84 72.14 2-324467-3 700 MCM 650-750 MCM 1.172 29.77 0.109 2.77 2.79 70.87 324468 800 MCM1 750-850 MCM 1.252 31.80 0.118 3.00 2.96 75.18 324469 800 MCM1 750-850 MCM 1.252 31.80 0.118 3.00 3.31 84.07 2-324469-2 900 MCM1 850-950 MCM 1.328 33.73 0.125 3.18 3.13 79.50 324470 1000 MCM1 950-1125 MCM 1.400 35.56 0.131 3.33 3.27 83.06 324471 1000 MCM1 950-1125 MCM 1.400 35.56 0.131 3.33 3.62 91.95 2-324471-1 Butt Splice WIRE SIZE RANGE:

2 AWG to 1000 MCM

(34 to 507mm2) BASE MATERIAL: Annealed Copper (ASTM B-188) Electrodeposited Tin Plate (MIL-T-10727) *Cleaned but not plated. 1 Two crimps necessary on each end. AMPOWER Terminals and Splices Splices (continued) T L Dimensions displayed in inches / mm unless otherwise specified and are shown for reference purposes only. Specifications subject to change. inches / (mm)

AMPOWER /// PRODUCT CATALOG Wire Size Wire Range Barrel I.D. Min. Dimensions Part Number T L Max. 2 AWG 52,600-83,700 CM 0.372 9.45 0.039 0.99 0.49 12.45 324442 2 AWG 52,600-83,700 CM 0.372 9.45 0.039 0.99 0.49 12.45 1-324442-0* 1/0 AWG 83,700-119,500 CM 0.468 11.89 0.042 1.07 0.58 14.73 324443 2/0 AWG 119,500-190,000 CM 0.523 13.28 0.047 1.19 0.64 16.26 324444 2/0 AWG 119,500-190,000 CM 0.523 13.28 0.047 1.19 0.64 16.26 1-324444-0* 3/0 AWG 150,500-190,000 CM 0.586 14.88 0.053 1.35 0.71 18.03 324445 4/0 AWG 190-231 MCM 0.658 16.71 0.059 1.50 0.77 19.56 324446 4/0 AWG 190-231 MCM 0.658 16.71 0.059 1.50 0.77 19.56 1-324446-0* 250 MCM 231-275 MCM 0.700 17.78 0.065 1.65 0.83 21.08 324447 300 MCM 275-325 MCM 0.768 19.51 0.071 1.80 0.89 22.61 324448 300 MCM 275-325 MCM 0.768 19.51 0.071 1.80 0.89 22.61 1-324448-0* 350 MCM 325-375 MCM 0.829 21.05 0.077 1.96 0.96 24.38 324449 400 MCM 375-450 MCM 0.886 22.50 0.083 2.11 1.02 25.91 324450 500 MCM 450-550 MCM 0.991 25.17 0.092 2.34 1.11 28.19 324451 500 MCM 450-550 MCM 0.991 25.17 0.092 2.34 1.11 28.19 1-324451-0* 600 MCM1 550-650 MCM 1.085 27.56 0.101 2.57 1.21 30.73 324452 700 MCM1 650-750 MCM 1.172 29.77 0.109 2.77 1.29 32.77 324453 800 MCM1 750-850 MCM 1.252 31.80 0.118 3.00 1.36 34.54 324454 800 MCM1 750-850 MCM 1.252 31.80 0.118 3.00 1.36 34.54 1-324454-0* 900 MCM1 850-950 MCM 1.328 33.73 0.125 3.18 1.44 36.58 324455 900 MCM1 850-950 MCM 1.328 33.73 0.125 3.18 1.44 36.58 1-324455-0* 1000 MCM1 950-1125 MCM 1.400 35.56 0.131 3.33 1.50 38.10 324456 1000 MCM1 950-1125 MCM 1.400 35.56 0.131 3.33 1.50 38.10 1-324456-0* Parallel Splice WIRE SIZE RANGE: (34 to 507mm2) BASE MATERIAL: Annealed Copper (ASTM B-188) Electrodeposited Tin Plate (MIL-T-10727) *Cleaned but not plated. 1 Two crimps necessary. AMPOWER Terminals and Splices Splices (continued) L T Dimensions displayed in inches / mm unless otherwise specified and are shown for reference purposes only. Specifications subject to change. inches / (mm)

90° Bent Terminals WIRE SIZE RANGE:

2 AWG to 350 MCM

(34 to 375mm2) Slotted Stud Hole WIRE SIZE RANGE: 400 to 500 MCM (203 to 253mm2) Heavy Duty 4-Hole WIRE SIZE RANGE: 350 to 600 MCM (177mm2 to 304mm2) Center 2-Hole Terminals WIRE SIZE RANGE: 4/0 AWG to 600 MCM (100mm2 to 304mm2) *Two Stud Holes 2 Two crimps necessary. 2 Two crimps necessary. 90° Bent Slotted Stud Hole Centerline 2-Hole Heavy Duty 4-Hole Wire Size Wire Range Stud Size Barrel I.D. Min. Tongue Thickness Max. Dimensions Part NumberL Max. W Max. F Min. H Max. 52,600 83,700 CM 0.362 9.19 0.09 2.29 0.76 19.30 0.71 18.03 0.70 17.78 0.30 7.62 325223-1 0.362 9.19 0.09 2.29 0.76 19.30 0.71 18.03 0.70 17.78 0.30 7.62 55813-1 0.362 9.19 0.09 2.29 0.76 19.30 0.71 18.03 0.70 17.78 0.30 7.62 55817-1 AWG 83,700- 119,500 CM 0.468 11.89 0.10 2.54 0.85 21.59 0.87 22.10 0.95 24.13 0.42 10.67 325320 AWG 190-231 MCM 3/8 0.658 16.71 0.13 3.30 1.20 30.46 1.19 30.23 2.24 56.90 0.59 14.99 54634-2* Wire Size Wire Range Stud Size Barrel I.D. Min. Tongue Thickness Max. Dimensions Part NumberL Max. H Max. C Min. K W Max. 400 MCM 375-450 MCM 0.876 22.25 0.18 4.57 5.82 147.83 0.44 11.18 3.29 83.57 1.30 33.02 1.61 40.89 276963-1 500 MCM 450-550 MCM 0.981 24.92 0.20 5.08 6.01 6.35 0.44 11.18 3.25 82.55 1.30 33.02 1.80 45.72 276964-1 Wire Size Wire Range Stud Size Barrel I.D. Min. Tongue Thickness Max. Dimensions Part NumberL Max. H Max. C Min. K W Max. 350 MCM 325-375 MCM M12 0.850 21.59 0.26 6.60 4.85 123.19 0.531 13.49 2.50 63.50 1.25 31.75 2.38 60.45 276920-1 500 MCM 450-550 MCM M12 0.991 25.17 0.27 6.85 4.93 125.22 0.531 13.49 2.50 63.50 1.25 31.75 2.38 60.45 277146-1 6002 MCM 550-650 MCM M12 1.120 28.45 0.26 6.60 4.93 125.22 0.531 13.49 2.50 63.50 1.25 31.75 2.38 60.45 276919-1 Wire Size Wire Range Stud Size Barrel I.D. Min. Tongue Thickness Max. Dimensions Part NumberL Max. H Max. C Min. K W Max. AWG 190-231 MCM 0.648 16.46 0.13 3.30 4.24 107.70 0.45 11.43 1.93 49.02 .875 22.23 1.19 30.23 277143-1 500 MCM 450-550 MCM 0.991 25.17 0.26 6.60 4.01 101.85 0.45 11.43 2.00 50.80 1.00 25.40 1.26 32.00 276887-1 6002 MCM 550-650 MCM 1.085 27.56 0.31 7.87 4.10 104.14 0.45 11.43 2.00 50.80 1.00 25.40 1.26 32.00 276918-1 AMPOWER Terminals and Splices Special Terminals W 90˚ Bent Slotted Stud Hole Centerline 2-Hole Heavy Duty 4-Hole L W F H L 90˚ WHKC WL L HKC HKC W 90˚ Bent Slotted Stud Hole Centerline 2-Hole Heavy Duty 4-Hole L W F H L 90˚ WHKC WL L HKC HKC W 90˚ Bent Slotted Stud Hole Centerline 2-Hole Heavy Duty 4-Hole L W F H L 90˚ WHKC WL L HKC HKC W 90˚ Bent Slotted Stud Hole Centerline 2-Hole Heavy Duty 4-Hole L W F H L 90˚ WHKC WL L HKC HKC Dimensions displayed in inches / mm unless otherwise specified and are shown for reference purposes only. Specifications subject to change. inches / (mm) inches / (mm) inches / (mm) inches / (mm)

AMPOWER /// PRODUCT CATALOG AMPOWER Terminals and Splices Application Tooling DYNA-CRIMP SYSTEM 8200 psi Operating Pressure * Terminals and splices of wire size 600 MCM and above require two crimps for optimum mechanical and electrical performance. Hydraulic Head 69099 69082 68073-3 58445-1 Wire Size Part Numbers (mm2) (AWG) Die Set Die Set Die Set Die Set 13-15 6 69133-1 - - - 21 4 69134-1 - - - 34-35 2 46765-3 - - - 100-125 4/0 46750-2 - - - 127 250 MCM 46751-2 - - 46751-2 152 300 MCM 46752-2 - - - 177 350 MCM 46753-2 69653 - - 203 400 MCM - 46754-2 - - 253 500 MCM - 46755-2 - - 304

600 MCM* - 46756-2 - -

600 MCM HD* - 59870-1 - -

355 700 MCM* - 46757-2 - - 405 800 MCM* - 46758-2 - - 456 900 MCM* - 46759-2 - - 507 1000 MCM* - 46760-2 - - 634 1250 MCM* - - 68114-1 - 761 1500 MCM* - - 68282-1 -

HYDRAULIC CRIMP TOOLING 10000 PSI OPERATING PRESSURE AMPOWER Terminals and Splices Application Tooling (continued) * Terminals and splices of wire size 600 MCM and above require two crimps for optimum mechanical and electrical performance. Hand Tools (U-Die) Hydraulic Heads (U-Die) Hydraulic Heads (Shank Die) 1490748-1 1490749-1 1490745-1 1490747-1 1490746-1 1752868-1 1752788-1 1752786-1 Wire Size Die Set Part Numbers (mm2) (AWG) 13-15 6 1583092-1 69133-1 - - 21 4 1583093-1 69134-2 - - 34-35 2 1583094-1 46765-3 - - 50-60 1/0 1583095-1 46766-2 - - 67-70 2/0 1583096-1 46767-2 - - 80-95 3/0 1583097-1 46749-2 - - 100-125 4/0 - 1583098-1 - 1583098-1 46750-2 - - 127 250 MCM - - - - 46751-2 46326-2 - 152 300 MCM - - - - 46752-2 - - 177 350 MCM - - - - 46753-2 - 69653 203 400 MCM - - - - - - 46754-2 253 500 MCM - - - - - - 46755-2 304 355 700 MCM* - - - - - - 46757-2 405 800 MCM* - - - - - - 46758-2 456 900 MCM* - - - - - - 46759-2 507 1000 MCM* - - - - - - 46760-2

AMPOWER /// PRODUCT CATALOG AMPOWER Terminals and Splices Part Number Index Part No. Page 50990 7 53081 10 53084 10 53085 10 53087 10 53088 10 53089 10 53641 9 53642 9 53680 6 53681 7 53683 7 53684 8 53686 10 54634 13 55813 13 55817 13 55992 7 55993 8 276887 13 276916 10 276917 8 276918 13 276919 13 276920 13 276963 13 277143 13 277146 13 324442 12 324443 12 324444 12 324445 12 324446 12 324447 12 324448 12 324449 12 Part No. Page 324450 12 324451 12 324452 12 324453 12 324454 12 324455 12 324456 12 324457 11 324458 11 324459 11 324460 11 324461 11 324462 11 324463 11 324464 11 324465 11 324466 11 324467 11 324468 11 324469 11 324470 11 324471 11 325200 6 325201 6 325202 6 325203 6 325207 6 325223 13 325250 6 325300 6 325301 6 325302 6 325303 6 325304 6 325305 6 325308 6 325318 6 325320 13 325401 7 325402 7 325403 7 325405 7 325406 7 Part No. Page 325410 7 325502 7 325503 7 325505 7 325508 7 325516 7 325600 7 325602 7 325603 7 325605 7 325610 7 325611 7 325614 7 325702 8 325703 8 325705 8 325707 8 325708 8 325712 8 325719 8 325802 8 325803 8 325805 8 325806 8 325807 8 325814 8 325816 8 325821 8 325903 9 325905 9 325906 9 325917 9 326003 9 326005 9 326007 9 326012 9 326016 9 326020 9 326021 9 326103 9 Part No. Page 326105 9 326106 9 326107 9 326111 9 326117 9 326123 9 326211 10 326222 10 326305 10 326405 10 326406 10 326413 10 326799 6 326800 6 326801 7 326802 7 326803 7 326804 8 326805 8 326806 9 326807 9 326808 9 326809 10 327284 7 327285 8 327286 8 327287 9 327289 9 327290 10 327292 10 327294 10 328141 6 328142 6 328143 6 328144 6 328158 6 328162 6 328163 6 328164 6 328169 6 328178 6 Note: This numerical index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated.

AMPOWER /// PRODUCT CATALOG NOTES

Tyco Electronics UK Ltd. Faraday Road, Dorcan, Swindon, Wiltshire, SN3 5HH Tel 01793 528171 www.te.com CATALOG AMPOWER / / / PRODUCT CATALOG te.com TE Connectivity, TE Connectivity (logo) and Every Connection Counts are trademarks. All other logos, products and/or company names referred to herein might be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. © 2017 TE Connectivity Ltd. family of companies All Rights Reserved. 1-1773934-9 10/17 Original LET’S CONNECT We make it easy to connect with our experts and are ready to provide all the support you need. Just call your local support number or visit www.te.com/industrial to chat with a Product Information Specialist. TECHNICAL SUPPORT te.com/support-center Australia Austria Belgium 3-6246999 Brazil 3-6000 China Czech Republic 2-7201-1103 Denmark 72-5000 Estonia 7 2677-8673 Finland 72-5000 Germany 9 6151-607-1999 Greece 7 1-4-347-0226 Holland 3-6246999 Hungary 92040 India Ireland 391 Italy 9 011-4012111 Japan Latvia 7 2-6778-673 Lithuania 7 037426900 Luxembourg 3-6246999 Netherlands 3-6246999 New Zealand Norway 72-5000 Poland 76750 Portugal 30420 Russia 4 95-790-2200 Slovakia 2-720-11102 Slovenia 15-602-132 South Africa 7 150-457-0806 Spain 32-910-330 Sweden 72-5000 Switzerland 1 71-447-0447 Taiwan Turkey United Kingdom 7666 USA 22-6752