525651 TEC | Alldatasheet
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tyeza/| anes Double Action Hand Crimping Tool 525651 411-1072 AMP uble Action Hand Crimping Too! 5.2. Periodic Inspection 3. Hold the wire in place and squeaze the handles icati until the CERTI-CRIMP ratchet releases. Hold the A. Lubrication Pearls a aneneaiate handles in this position, maintaining just enough Lubricate all pins, pivot points, and bearing surfaces tension to keep the jaws closed. with SAE 20 motor oil as follows: . 4. Check the clearance between the bottoming Tool used in daily production — lubricate daily surfaces of the crimping jaws. If the clearance is Tool used daily (occasional) — lubricate weekly 0.025 [.001] or less, the ratchet is satisfactory. If Tool used weekly - lubricate monthly clearance exceeds 0.028 [.001], the ratchet is out Wipe excess oil from tool, particularly from crimping 6, REPLACEMENT AND REPAIR. area. Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application. 6. REPLACEMENT AND REPAIR B. Visual Inspection The parts listed in Figure 4 are customer— 7 replaceable. A complete inventory can be stocked 1. Close tool handles until ratchet releases and and controlled to prevent lost time when replacement then allow them to open freely. Ifthey do not open _of parts is necessary. Order replacement parts quickly and fully, the spring is defective and must through your Tyco Electronics representative, or call be replaced. See Section 6, REPLACEMENT AND —1-g90-526-5142, or send a facsimile of your REPAIR. purchase order to 1-717-986-7605, or write to: 2. Inspect head assembly for worn, cracked, or CUSTOMER SERVICE (38-35) broken jaws. If damage is evident, return the tool TYCO ELECTRONICS CORPORATION to Tyco for evaluation and repair. See Section 6, P.O. BOX 3608 REPLACEMENT AND REPAIR. HARRISBURG, PA 17105-3608 C. CERTI-CRIMP Ratchet Inspection For tool repair service, contact a representative at The CERTI-CRIMP ratchet feature on the handtools 1-800-526-5136. should be checked to ensure that the ratchet does not release prematurely, allowing the jaws to open before they have fully bottomed. Obtain a 0.025 [.001] shim 7. REVISION SUMMARY that is suitable for checking the clearance between Since the previous release of this document, the the bottoming surfaces of the crimping jaws. Proceed _ following changes have been made: as follows: Per EC 0990-1185-00 1. Select a terminal and maximum size wire for - the tool. * Updated document to corporate requirements 2. Position the terminal and wire between the Per EC 0990-1595-00 crimping jaws, as described in Section 3, ¢ Updated status of document from (5) CRIMPING PROCEDURE. superseded to (2) active SS RevA 30f4
Double Action Hand Crimping Tool 525651 411-1072 ANP ping Oo ° 76.2mm Se (Closed) zi | 22.23 mm 3 : 3 { [875 In] f 284.2 mm (11.19 In] NOTE: Not to Scale Weight: Approximately 594 g [1 lb. 5 oz.) REPLACEMENT PARTS ren OTVPERASSY 3 2 Figure 4 SS 4of4 RevA