520461-1 TEC | Alldatasheet
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Application Specification36- Series and 50- Series Round- Cable SDL 114- -2090 LOC B 1 of 10E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company All Rights Reserved TE logo is a trademark. *Trademark. Other product names, logos, or company names might be trademarks of their respective owners. TOOLING ASSISTANCE CENTER 1- -800- -722- -1111 PRODUCT INFORMATION 1- -800- -522- -6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website atwww.te.com Plug Connectors 16 Mar 11 Rev K All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_. Figures and illustrations are for identification only and are not drawn to scale. 1. INTRODUCTION This specification covers the requirements for application of 36- -Series and 50- -Series Round- -Cable Shielded Data Link (SDL) Plug Connectors. These connectors are available in 4- -, 6- -, 8- -, and 16- -position configurations. The plug connectors will mate with SDL Printed Circuit (PC) Board Receptacle Connectors. When corresponding with TE Personnel about this product, use the terminology provided in this specification to facilitate your inquiries for information. Basic terms and features of this product are provided in Figure 1. Figure 1 Contact(s) Optional Boot 4- -Position 36- -Series Round- -Cable SDL Plug Connector Plastic Plug Housing 16- -Position 50- -Series Round- -Cable SDL Plug Connector Locking Latch 2. REFERENCE MATERIAL 2.1. Revision Summary S Updated document to corporate requirements. NOTE i
2.2. Customer Assistance Reference Base Part Numbers 520424, 520532, and Product Code 1004 are representative numbers of 36- -Series and 50- -Series Round- -Cable SDL Plug Connectors. Use of these numbers will identify the product line and expedite your inquiries through a service network established to help you obtain product and tooling information. Such information can be obtained through a local TE Representative or, after purchase, by calling the Product Information Center at the number at the bottom of page 1. 2.3. Drawings Customer Drawings for product part numbers are available from the service network. If there is a conflict between the information contained in the Customer Drawings and this specification, or with any other technical documentation supplied by TE, call the Product Information Center number at the bottom of page 1. 2.4. Specifications Product specification 108- -2047 provides product performance requirements and test information. Application Specification 114- -2081 covers SDL Top- -Entry and Side- -Entry PC Board Receptacles, and Application Specification 114- -2086 covers 36- -Series and 50- -Series Flat- -Cable SDL Plug Connectors. 2.5. Instruction Material The following list includes available instruction sheets (408- -series) that provide assembly procedures for product, operation, maintenance and repair of tooling, and customer manuals (409- -series) that provide setup, operation, and maintenance of machines. Document Number Document Title 408- -2095 Hand Crimping Tool 69710- -1 408- -2498 Crimping Head Cross Reference for Pneumatic Tools 408- -4190 C- -Head Pneumatic Adapter 318161- -[ ] 408- -4321 Pneumatic CERTI- -CRIMP* Tool Holder 356304- -1 408- -9039 Crimping Die Assemblies 58166- -[ ] for Shielded Data Link (SDL) Connectors 408- -9072 SDL Plugs and Receptacles 408- -9113 CERTI- -LOK* Hand Crimping Tool 58194- -1 408- -9114 Crimping Die Assemblies 58195- -1, - -2, - -3, and - -6 408- -9164 Die Holder Assembly 58201- -1 for SDL Connector Crimping Dies 409- -5843 2700- -lb. Pneumatic Power Unit 312522- -[ ] 409- -5862 626 Pneumatic Tooling Assemblies 189721- -[ ] and 189722- -[ ] 3. REQUIREMENTS 3.1. Storage A. Ultraviolet Light Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the connectors. B. Shelf Life The connectors should remain in the shipping containers until ready for use to prevent damage to the connectors. The connectors should be used on a first in, first out basis to avoid storage contamination that could adversely affect performance. C. Chemical Exposure Do not store connectors near any chemical listed below as they may cause stress corrosion cracking in the contacts. Alkalies Ammonia Citrates Phosphates Citrates Sulfur Compounds Amines Carbonates Nitrites Sulfur Nitrites Tartrates D. Stacking Do not stack shipping containers so high that they bend or buckle and damage the product.
3.2. Materials The internal contacts are made from copper alloy, and the connector shield is made from brass with bright tin or tin- -lead over nickel. The connectors are molded from polycarbonate resin which can be adversely affected by strong commercial and industrial cleaners, solvents, and thinners containing hydrocarbons, amines, esters, and ketones. The use of these types of products should be avoided in the general area of any polycarbonate material. The following is a partial listing of approved commercially available products. For a more complete list, contact TE. A. Cleaning Solvents Heptane Fisher Scientific Co, Cat. H20 Denatured Alcohol #1430 American Mineral Spirits Methanol Fisher Scientific Co. Cat. E412 Ethanol Fisher Scientific Co. Cat. A405 Isopropyl Alcohol Fisher Scientific Co. Cat. A416 B. Greases G- -692, G- -623, G- -660, G- -624 G.E. Silicone Prod. Dept. Marfak 3, Marfak 2 Texaco C. Lubricating Oils Hydrotherm Oil C BP A90 NR, Teresso 56 Exxon Amberex 830, Vacuoline JJ Mobil Oil Co. Spirax 9CEP Shell Oil Co. 3.3. Cable Selection Cables are not available from TE. Straight round- -wire cable and retractile cable shall meet the specifications provided in Figure 2 and the appropriate TE cable drawings. Retractile cable has the following exceptions: 1. Suggested Shielding Options Paper tape is permissible between the shield and outer jacket, (a) Aluminum/Mylar/Aluminum spiral wrap foil (percentage overlap per user requirements). (b) Aluminum/Mylar/Aluminum spiral foil and copper- -served shield. (c) Copper- -served shield alone. 2. The following cable outer jacket materials are recommended in 70 to 90 durometer, Shore A, 15- -second delay: PVC Polyurethane Thermoplastic Rubber Neoprene No silicones are allowed. For 36- - and 50- -Series SDL cables, refer to the table in Figure 2 for the correct cable. NOTE i NOTE i CAUTION
38.1 [1.500] Min (Typ Both Ends) Cable Diameter (Refer to Table) Jacket Drain Wire Shield CONNECTOR SERIES TYPE WIRE SIZE, AWG STRAIGHT CABLE DRAWING NUMBER POSITION CABLE DIAMETERD 50 24 50 24 D For cable diameters falling outside these parameters, consult TE Engineering. Figure 2 3.4. Cable Stripping Be sure that the cable you use contains the same number of conductors as there are cavities in the plug you intend to use. If there are not enough conductors, the blank cavity(ies) must be filled with “dummy” wires having the same conductor insulation as the conductors in your cable. Refer to Figure 3. NOTE i
CONNECTOR TOOLING FOR FERRULE (DOCUMENT) SERIES POSN INSUL RANGE DIE ASSEMBLY (408- -9039) PNEUMATIC TOOL HOLDER ASSEMBLY “C”- -HEAD ADAPTER (408- -4190) PNEUMATIC POWER UNIT (409- -5862) HAND TOOL (408- -2095) 3.73- -4.42 4 4.72- -5.08 4.27- -5.08 36- -Series or 6 5.36- -5.72 or 318161- -1 (Dies Open) or 189721- -2 (Hand) or 69710 1or 50- -Series 4.55- -5.38 or or 318161- -2 (Dies Closed) or 189722- -2 (Foot) 69710- -1 8 5.69- -6.20 (Dies Closed) 5.82- -6.91 16 7.32- -7.82 2700- -lb. Pneumatic Power Unit 312522- -[ ] w/o Crimping Die Assembly or Die Holder Assembly Upper Tooling Subassembly Lower Die Holder Assembly Base Plate Guide Clamp Typical SDL Crimping Die Assembly 58195- -[ ] Die Holder Assembly 58201- -1 Figure 8 (cont’d) Hand Crimping Tool 58194- -1 w/o Crimping Die Assembly Tooling for Contacts and Strain Relief
Figure 8 (end) Tooling for Ferrule Crimping Die Assembly 58166- -[ ] Hand Crimping Tool 69710- -1 Hand Actuated System 189721- -[ ] (Non- -Logic) Foot Actuated System 189722- -[ ] (Non- -Logic) C- -Head Pneumatic Adapter 318161- -[ ] Tool Holder Assembly 356304- -1 189928- -1 Adapter Holder