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i2 MICRO iCON USER’S MANUAL: SECTION 8 VIRGINIA PANEL CORPORATION 9/24/148-1 For more information visit vpc.com i2 MICRO iCON PCB ASSEMBLY
84 PIN HEADER, PART # 510 109 204 • 60 PIN HEADER, PART # 510 109 206
MOUNTING BRACKET, PART # 310 113 562 TOOLS REQUIRED Phillips Head Screwdriver ASSEMBLY INSTRUCTIONS 1. Assemble two headers to the PCB. See next page for recommended PCB layout. NOTE: To ensure a secure connection without damaging the PCB, the board must be properly supported between the mounting holes to distribute pressure evenly. Otherwise, the insertion force may be high enough to damage or break the board. Reference VPC part # 910 121 199 if a tool is needed. 2. Using the Phillips head screwdriver, secure the headers and mounting bracket (Part # 310 113 562) to the PCB using the supplied 2 mm screws (Figure A). 3. Secure the receiver to the mounting panel (Figure B) following the recommended panel cutout (see Section 3). 4. Using the Phillips head screwdriver, press the PCB and headers onto the receiver and secure the mounting bracket to the receiver using the supplied captive 2-56 screw (Figure C). Figure A. Secure headers and mounting bracket to PCB. Figure B. Secure receiver to mounting panel. Figure C. Secure mounting bracket to receiver.
i2 MICRO iCON USER’S MANUAL: SECTION 8 VIRGINIA PANEL CORPORATION 9/24/148-2 For more information visit vpc.com i2 MICRO iCON PCB LAYOUT HEADER, 84 POSITION RIGHT ANGLE WITH COMPLIANT PIN • PART # 510 109 204 Figure A. PCB layout. Connector mounts this side. Board thickness = [1.57] .062 or [2.29] .090 .072-.001 +.002 TYP. UNPLATED THRU HOLE MOUNTING BOSS 2 PLCS. .100 TYP. THRU HOLE MOUNTING SCREW UNPLATED 2 PLCS. .123±.002 3.12±0.05 .148 3.76 1.669 42.39 1.735 44.07 1.845 46.86 .148 3.76 .217 5.51 R.050 TYP. 1.300 13 EQ. SPCS@.100[2.54] 33.02 .500 5 EQ. SPCS. @ .100 [2.54] 12.70 .700 17.78 .062±.002 PAD BOTH SIDES .553±.002 14.05±0.05 .528 13.41 HEADER PERIMETER OUTLINE B C PIN A1 A BOARD THICKNESS = [1.57] .062 OR [2.29] .090 .XX = [.25].01 .XXX = [.13].005 CONNECTOR MOUNTS THIS SIDE TOLERANCES ARE: UNLESS OTHERWISE SPECIFIED RECOMMENDED PCB LAYOUT PIN F1 .043 .038 PLATED THRU HOLE TYP. 84 PLCS. (HASL) TIN/LEAD PLATED 1.09 0.97 .006 A B C COMPLIANT PIN Figure C. Compliant header pin.Figure B. Two header layout for 310 130 101 receiver. 1.950 49.53
i2 MICRO iCON USER’S MANUAL: SECTION 8 VIRGINIA PANEL CORPORATION 9/24/148-3 For more information visit vpc.com i2 MICRO iCON STANDARD PCB LAYOUT i2 RECEIVER • PART # 310 130 101 Figure A. PCB layout for i2 receiver, Part # 310 130 101. Thru hole and pad diameters are for VPC QuadraPaddle male Adapter Contact, Part # 610 138 117. The size of these holes may be different if a header from a different manufacturer is used. Connector mounts this side. .640 16.26 3.940 100.08 .345 8.76 1.300 13 EQ. SPCS. @ [2.54] .100 33.02 1.950 49.53 .070 1.78 .500 5 EQ. SPCS. @ [2.54] .100 12.70 .100 THRU 2.54 .037±.003 PLATED THRU HOLE TYP. 168 PLCS. 0.94±0.08 .060 PAD TYP. 168 PLCS. PIN A1 1 .0021 LOCATION TOLERANCES APPLIES TO PLATED THRU HOLES .XX = [.25].01 .XXX = [.13].005 CONNECTOR MOUNTS THIS SIDE TOLERANCES ARE: UNLESS OTHERWISE SPECIFIED RECOMMENDED PCB LAYOUT PIN F1 Figure B. i2 receiver, Part # 310 130 101, loaded with twin female contacts, Part # 610 138 200. Twin male headers are used to connect the female contacts to the PCB plated thru holes. Figure D. A PCB can be mounted directly to the back of an i2 receiver as shown above. Four 2-56 or M2 screws are required to mount the receiver. Spacers may be needed to prevent unwanted stress on the PCB. 0.22” [5.6 mm] / 0.45” [11.4 mm] HEADER CARRIER HEIGHT Figure C. Twin male header. NOTE: Figure C details 0.22” [5.59 mm]/0.45” [11.43 mm] min/max engagement. NOTE: Minimum spacer height = 0.24” + header carrier height - panel thickness (if used). Any additional height beyond this minimum must be added to the header post limits shown in Figure C. SPACER (SEE NOTE) PCB HEADER, .100" SPACING TWIN MALE SOLDERED TO PCB CREATES A SEPERABLE INTERFACE i2 RECEIVER