50838 AIC | Alldatasheet
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Technical content
Need more information? Call the AMP Product Information Center: 1-800-522-6752 The Product Information Center is staffed with specialists well versed in all AMP products. The Center can provide you with: n Technical Support n Catalogs n Technical Documents n Product Samples n AMP Authorized Distributor Locations STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Heat…extreme heat…sear- ing temperatures up to 1200°F [649°C]. This is one of the most challenging environments that electrical/ electronic circuitry has ever entered. If heat is an unavoidable dimension in your circuit design and production, this product is an important ally. In this AMP line of STRATO-THERM terminals and splices, you’ll find high temperature circuit hard- ware. You’ll also find solu- tions to other more familiar circuit problems such as vibration, corrosion and flash-over, when they occur at high temperatures. Different types of high tem- perature terminals and splices found in this catalog are as follows: PIDG Terminals and Splices, and Pre-Insulated Spare Wire Caps — 550°F [288°C] Range PIDG Insulation Restriction Terminals — 550°F [288°C] Range Post-Insulated Terminals and Splices — 550°F [288°C] R a n g e Uninsulated Terminals and Splices — 650°F [343°C] Range Uninsulated Terminals and Splices — 1200°F [649°C] Range For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. Specifications subject to change. Consult AMP Incorporated for latest design specifications. © Copyright 1965, 1966, 1970, 1972, 1973, 1974, 1975, 1977, 1980, 1983, 1991 and 1998 by AMP Incorporated. All Rights Reserved. AMP, STRATO-THERM, PIDG, DIAMOND GRIP, SOLISTRAND, CERTI-CRIMP, AMP-TAPETRONIC, DYNA-CRIMP are Trademarks. T E F L ON — Trademark of E.I. duPont, Inc. Product Facts n Product available in tem- perature ranges of 500°F 650°F [343°C] and 1200°F [649°C] n Product employs the famous “W” and “C” crimp n Wide range of wire sizes n Complete line of related application tooling n Accommodates solid and/or stranded conductors
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. Insulated Terminals and Splices: PIDG (Pre-Insulated Diamond Grip) Post Insulated Uninsulated Terminals and Splices: Non-Insulation Support Heat Resistant 650°F [343°C] — High Temperature 1200°F [649°C] — Insulation Support Heat Resistant 650°F [343°C] — High Temperature 1200°F [649°C] — STRATO-THERM Terminals & Splices for High Temperature Applications
Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Introduction For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. PIDG Terminals and Splices, and Pre-Insulated Spare Wire Caps 550°F [288°C] Range Designed for reliable perfor- mance up to 550°F [288°C], this line of ring-tongue terminals, butt splices and spare wire caps features a pre-insulation sleeve of TEFLON TFE insulation material. A special funnel entry feature has been added to assure easy entry and proper seating of wire. The body is copper with a choice of gold over nickel plating or nickel plating. The terminal and splice barrel accommodates stranded wire conductors only. The spare wire caps are designed for unstripped wire. PIDG Insulation Restriction Terminals 550°F [288°C] Range These pre-insulated insula- tion restriction terminals prevent the insulation of thin-wall insulation wire from entering the terminal’s wire crimp area during the crimping process. Designed for reliable perfor- mance up to 550°F [288°C], these terminals feature a pre-insulation sleeve of TEFLON (TFE) insulation material. Uninsulated Terminals and Splices 1200°F [649°C] Range Nickel material is used for the body of both the termi- nal and splice. They are available with or without wire insulation support sleeve of nickel-silver alloy material. Accommodating either solid or stranded con- ductors in different combi- nations, these terminals and splices are made to cover a broad wire size range, listed in the tabular data section. Terminals made of alumel and chromel material with nickel-silver alloy sleeves are available for thermo- couple applications. When using either alumel or chromel conductors, a ter- minal of the same material should be selected. Because of features such as a one-piece constructed inner sleeve and a wide funnel entry design which facilitates wire entry, stan- dard STRATO-THERM PIDG tooling may be used to ter- minate this product. Post-Insulated Terminals and Splices 550°F [288°C] Range The temperature range of these terminals and splices is 550°F [288°C] for nickel plating and gold over nickel plated copper, and 500°F [ 2 6 0°C] for silver plating, These terminals and splices accommodate solid and/or stranded conductors. Uninsulated Terminals and Splices 650°F [343°C] Range These terminals and splices are available with and with- out wire insulation support. Both types are manufac- tured from electrolytic cop- per, plated with nickel. In the insulation support type, the support sleeve is fabricated from nickel-silver alloy. Both types accommodate solid or stranded conductors in vari- ous combinations. Wire size range is listed in the tabular data section.
Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Introduction (Continued)
Ordering Information
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. All terminals and splices are listed according to wire size and type of terminal or splice. If the part number of the terminal or splice is known, refer to the Numerical Index, at the back of this catalog, for page location of tabular data. In the Tabular Data Section, part numbers are available in either loose piece or tape mounted form. When ordering tape mount- ed part numbers, specify the terminal or splice part number, the total quantity of parts desired (if applicable). The chart to the right lists by wire size the type of packaging available and the quantity per package. All five types of STRATO-THERM terminals and splices provide opti- mum corrosion and vibration resistance plus outstanding tensile characteristics. All types, except the STRATO-THERM PIDG ter- minals, splices and pre- insulated spare wire caps, employ the famous “W” crimp which creates the precise electromechanical properties necessary for solid and/or stranded con- ductor combinations. A proper crimp will provide a uniform and permanent attachment. When mechani- cal pressure is applied to the terminal barrel, the wire inside is forced into the ser- rations or dimples of the barrel. Shown are four typi- cal photomacrographs of the “W” crimp, illustrating the results of crimping vari- ous conductor combina- tions. In each case, the action of the crimp has compressed the conductors and the barrel into a homogenous mass. The Crimp STRATO-THERM PIDG terminals and splices employ the equally reliable confined “C” crimp plus multiple position insulation support crimp for today’s smaller insulated wires. This “C” crimp is especially suit- ed to crimping the terminal barrel and insulation sleeve to stranded wire conduc- tors. The photomacrograph shows the results of “C” crimping. Virtually the same electromechanical proper- ties are obtained as in the “W” crimp. Pre-insulated spare wire caps and post- insulated splices are crimped with an “O” crimp configuration. Wire Range Standard Quantities AWG Loose Piece Tape Mounted 26–14 1,000 5,000 26–22 — 2,500 12–10 500 2,500 8, 6, 4 100 — 2, 1⁄0 50 — Note: Package quantities may vary with specific part numbers. Confined C One Stranded Two Solid One Solid Two Stranded One Solid “W” Crimp
Tongue Dimensions Wire Part NumbersWire Size Material Stud Terminal Insulation BodyCircular Mils Thickness Size W C E L Insulation Diameter Plating 1 Loose Tape 1Nickel plated parts are to be used with nickel plated wire. Gold plated parts are to be used with silver plated wire. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Insulated Terminals and Splices For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. Related Product Data Application Tooling— pages 17-21 Temperature Rating, Material and Finish Insulation — TEFLON Terminal Body — Copper per ASTM B152 Plating — Nickel per QQ-N-290, 550°F [288°C]. Gold per MIL-G- 45204 over Nickel per QQ-N-290 500°F [260°C] Metallic Sleeve — Copper per ASTM B152 Plating — Nickel per QQ-N-290, 550°F [288°C] PIDG (Pre-Insulated Diamond Grip) Ring Tongue Terminals
Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Insulated Terminals and Splices (Continued) For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. Tongue Dimensions Wire Part NumbersWire Size Material Stud Terminal Insulation BodyCircular Mils Thickness Size W C E L Insulation Diameter Plating 1 Loose Tape 1Nickel plated parts are to be used with nickel plated wire. Gold plated parts are to be used with silver plated wire. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. PIDG (Pre-Insulated Diamond Grip) Ring Tongue Terminals (Insulation Restricting) Temperature Rating, Material and Finish Insulation — TEFLON Terminal Body and Metallic Sleeve — Copper per ASTM B152 Plating — Nickel per QQ-N-290, 550°F [288°C] Wire Size Tongue Dimensions Wire [0.24] [0.38] [3.37] Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. PIDG (Pre-Insulated Diamond Grip) Ring Tongue Terminals (Continued) Related Product Data Application Tooling— pages 17-21 Related Product Data Application Tooling— pages 17-21 Temperature Rating, Material and Finish Insulation — TEFLON Terminal Body — Copper per ASTM B152 Plating — Nickel per QQ-N-290, 550°F [288°C]. Gold per MIL-G- 45204 over Nickel per QQ-N-290 500°F [260°C] Metallic Sleeve — Copper per ASTM B152 Plating — Nickel per QQ-N-290, 550°F [288°C]
Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Insulated Terminals and Splices (Continued) For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. Wire ToolInsulation Dimension Ring Part ColorDiameter Color Numbers GuideRange L Max. .036 – .043 .500 0.91–1.09 12.70 Red and Green 328854 Green .044 – .051 .500 1.12–1.30 12.70 Blue and Green 328855 Green .052 – .056 .500 1.32–1.42 12.70 Yellow and Green 328856 Green .056 – .064 .500 1.42–1.63 12.70 Brown and Green 328857 Green .065 – .074 .500 1.65–1.88 12.70 Violet and Green 328858 Green .075 – .087 .500 1.91–2.21 12.70 Black and Orange 328859 Orange .088 – .110 .500 2.24–2.79 12.70 Gray and Orange 328860 Orange .125 – .138 .500 3.18–3.51 12.70 Nickel and Nickel 328861 White Related Product Data Application Tooling— shown this p a g e Pre-Insulated Spare Wire Caps (For Unstripped Wire) Temperature Rating, Material and Finish Insulation — TEFLON Ring — Copper per ASTM B152 Plating — Nickel per QQ-N-290, 550°F [288°C] Tool Part No. 69272-1 Wire Size Dimension Metallic Wire Insulation Part NumbersCircular Mils L Max. Sleeve Diameter Loose Piece[mm 2] Color Max. 22-20 1.156 .100509-1,290 29.36 Natural 2.54 330377 [0.26-0.65] 18-16 1.531 .1401,600-2,800 38.89 Red 3.56 330378 [0.81-1.42] 14-12 1.781 .1703,831-6,654 45.24 Blue 4.32 330379 [1.94-3.37] Related Product Data Application Tooling— pages 17-21 Pre-Insulated Butt Splices Temperature Rating, Material and Finish Insulation — TEFLON Splice Body — Copper per ASTM B152 Plating — Gold per MIL-G-45204 over Nickel per QQ-N-290, 500°F [260°C] Metallic Sleeve — Copper per ASTM B152 Plating — Nickel per QQ-N-290, 550°F [288°C]
Wire Size Dimension Ring Part No. Circular MilsL Dim. Approx. Splice Ring Ring Color Wire Insulation Loose [mm 2] (After Crimping) Plating Material Plating Code Diameter Range Piece [0.12-0.24] [0.81-1.42] [6.64-10.5] 1No bushing STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Insulated Terminals and Splices (Continued) For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. Post-Insulated Splices Plating — Silver per QQ-S-365, 500°F [260°C], Gold per MIL-G- 45204 over Nickel per QQ-N-290, 500°F [260°C] Ring — Copper per ASTM B152, Aluminum per QQ-A-250/1 Temperature Rating, Material and Finish Insulation — TEFLON Terminal Body — Copper per ASTM B152 Wire Size Tongue Dimensions Wire Part No.Material Stud W L Dim. Body Ring Ring Ring InsulationCircular Mils Thickness Size Approx. Plating Material Plating Color Diameter Loose[mm 2] Max. (After Crimping) Code Range Piece [0.26-0.65] [6.64-10.5] [10.5-16.8] Post-Insulated Ring Tongue Terminals Plating — Nickel per QQ-N-290, 550°F [288°C] Related Product Data Application Tooling— pages 17-21 Plating — Gold per MIL-G-45204 over Nickel per QQ-N-290, 500°F [260°C], Nickel per QQ-N-290, 550°F [288°C], Silver per QQ-S- 365, 500°F [260°C] Ring — Aluminum per QQ-A-250/1, Copper per ASTM B152 Temperature Rating, Material and Finish Insulation — TEFLON Bushing — TEFLON Splice Body — Copper per ASTM B152 Plating — Nickel per QQ-N-290, 550°F [288°C] Related Product Data Application Tooling— pages 17-21
Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Uninsulated Terminals and Splices For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. Solistrand Heat Resistant Ring Tongue Terminals Temperature Rating, Material and Finish Terminal Body — Copper per ASTM B152 Plating — Nickel per QQ-N-290, 650°F [343°C] Related Product Data Application Tooling— pages 17-21Non-Insulation Support Non-Insulation Support (Wire Range 2 & 1/0) Tongue Dimensions Part NumbersWire Size Material Stud StyleCircular MilsThickness Size W C E L Loose Tape[mm 2] Max. Max. Max. Piece Mounted .218 .156 .337 .449 6 A 5.54 3.96 8.56 11.40 322797 — .343 .281 .462 .636 6 A 8.71 7.14 11.73 16.15 322693 — 1/4 .469 .437 .618 .855 M6 A 11.91 11.10 15.70 21.72 322733 — 6 .375 .302 .575 .765 8 .375 .302 .575 .765 M4 A 9.53 7.67 14.61 19.43 323061 — 5/16 .531 .468 .736 1.004 M8 A 13.49 11.89 18.69 25.50 323064 — 8 .406 .359 .743 .949 M4 A 10.31 9.12 18.87 24.10 2-324061-5 — [6.64-10.5] 5/16 .562 .406 .790 1.074 M8 A 14.27 10.31 20.07 27.28 323167 — *Available in small packaging quantities.
Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Uninsulated Terminals and Splices (Continued) For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. Solistrand Heat Resistant Ring Tongue Terminals (Continued) Solistrand Heat Resistant Splices Temperature Rating, Material and Finish Splice Body — Copper per ASTM B152 Plating — Nickel per QQ-N-290, 650°F [343°C] Related Product Data Application Tooling— pages 17-21 Style-A Non-Insulation Support Butt Splice Style-B Non-Insulation Support Parallel Splice Style-C Non-Insulation Support Butt Splice Tongue Dimensions Part NumbersWire Size Material Stud StyleCircular MilsThickness Size W C E L Loose Tape [mm 2] Max. Max. Max. Piece Mounted 1/4 .500 .437 .946 1.199 M6 A 12.70 11.10 24.03 30.45 323173 — [16.8-26.7] [26.7-42.4] [42.4-60.6] Wire Size Material Dimensions Part Numbers Circular Mils Thickness Style L ID OD Loose [mm 2] Max. Max. Min. Max. Piece [6.64-10.5] Temperature Rating, Material and Finish Terminal Body — Copper per ASTM B152 Plating — Nickel per QQ-N-290, 650°F [343°C] Related Product Data Application Tooling— pages 17-21Non-Insulation Support Non-Insulation Support (Wire Range 2 & 1/0)
Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Uninsulated Terminals and Splices (Continued) For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. S o l i s t r a n d High Temperature Ring Tongue Terminals Tongue Dimensions Part NumbersWire Size Material Color StudCircular MilsThickness Code Size W C E L Loose Tape [mm 2] Max. Min. Max. Max. Piece Mounted 5 .218 .156 .337 .449 M3 5.54 3.96 8.56 11.40 321885 — .281 .250 .431 .574 6 7.14 6.35 10.95 14.58 321889* 2-321889-3 8 7.14 6.35 10.95 14.58 321890* — M4 .312 .281 .462 .621 7.92 7.14 11.73 15.77 321895 — .281 .250 .431 .574 10 7.14 6.35 10.95 14.58 321891* — .312 .281 .462 .621 7.92 7.14 11.73 15.77 321896 2-321896-4 .250 .171 .352 .480 6 6.35 4.34 8.94 12.19 322329 2-322329-2 8.71 7.14 11.73 16.15 322333 2-322333-3 1/4 .468 .437 .618 .855 M6 11.89 11.10 15.70 21.72 322339 — 5/16 .468 .437 .618 .855 M8 11.89 11.10 15.70 21.72 322340 — 6 .375 .281 .549 .739 8 .375 .281 .549 .739 M4 9.53 7.14 13.94 18.77 323745* — 5/16 .531 .468 .736 1.004 M8 13.49 11.89 18.69 25.50 323746 — [6.64-10.5] *Available in small packaging quantities. Temperature Rating and Material Terminal Body — Nickel per ASTM B162, 1200°F [649°C] Related Product Data Application Tooling— pages 17-21 Non-Insulation Support
Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Uninsulated Terminals and Splices (Continued) For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. Tongue Dimensions Wire Size Material Color Stud Part Number Circular MilsThickness Code Size W C E L X [mm 2] Max. Min. Max. Max. Loose Piece [1.04-2.62] S o l i s t r a n d High Temperature Spade Tongue Terminals Temperature Rating and Material Terminal Body — Nickel per ASTM B162, 1200°F [649°C] Related Product Data Application Tooling— pages 17-21 Solistrand High Temperature Splices Temperature Rating and Material Splice Body — Nickel per ASTM B162, 1200°F [649°C] Related Product Data Application Tooling— pages 17-21 Style-A Non-Insulation Support Butt Splice Style-B Non-Insulation Support Parallel Splice Style-C Non-Insulation Support Butt Splice Dimensions Part NumbersWire Size Material Color StyleCircular Mils Thickness Code L ID OD Loose [mm 2] Max. Max. Min. Max. Piece *Available in small packaging quantities. Non-Insulation Support
Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Uninsulated Terminals and Splices (Continued) For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. Tongue Dimensions Wire Part NumbersWire Size Material Stud InsulationCircular MilsThickness Size W C E L Diameter Loose Tape Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. Temperature Rating, Material and Finish Terminal Body — Copper per ASTM B152 Plating — Nickel per QQ-N-290, 650°F [343°C] Metallic Sleeve — Nickel Silver per ASTM B122 Insulation Support Diamond Grip Heat Resistant Ring Tongue Terminals Related Product Data Application Tooling— pages 17-21
Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Uninsulated Terminals and Splices (Continued) For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. Temperature Rating, Material and Finish Splice Body — Copper per ASTM B152 Plating — Nickel per QQ-N-290, 650°F [343°C] Metallic Sleeve — Nickel Silver per ASTM B122 Related Product Data Application Tooling— pages 17-21 Insulation Support Butt Splice Dimension Wire Part NumbersWire Size Material InsulationCircular Mils Thickness L Diameter Loose [mm 2] Max. Max. Max. Piece [0.26-1.65] [1.04-2.62] [2.62-6.64] Tongue Dimensions Wire Part NumbersWire Size Material Stud Body Sleeve InsulationCircular Mils Thickness Size W C E L Material Color Diameter Loose Tape 22-16 Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. Temperature Rating and Material Terminal Body — See table, 1200°F [649°C], Nickel per ASTM B162, Alumel —, Chromel — Metallic Sleeve — Nickel Silver per ASTM B122 Insulation Support Diamond Grip High Temperature Ring Tongue Terminals Related Product Data Application Tooling— pages 17-21 Diamond Grip Heat Resistant S p l i c e s
Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Uninsulated Terminals and Splices (Continued) For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. Tongue Dimensions Wire Part NumbersWire Size Material Stud Body Sleeve InsulationCircular Mils Thickness Size W C E L Material Color Diameter Loose Tape [mm 2] Max. Min. Max. Max. Code Max Piece Mounted [2.62-6.64] Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. Diamond Grip High Temperature Ring Tongue Terminals (Continued)
Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Uninsulated Terminals and Splices (Continued) For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. Temperature Rating and Material Splice Body — See table, 1200°F [649°C], Nickel per ASTM B162, Alumel —, Chromel — Metallic Sleeve — Nickel Silver per ASTM B122 Related Product Data Application Tooling— pages 17-21 Insulation Support Butt Splice Dimension Wire Part NumbersWire Size Material Splice Sleeve InsulationCircular Mils Thickness L Body Color Diameter Loose [mm 2] Max. Max. Material Code Max. Piece .889 .140 22.58 Nickel Orange 3.56 322325 [0.26-1.65] .889 .140 22.58 Chromel Gray 3.56 1-322325-1 .889 .170 22.58 Nickel Orange 4.32 322346 [1.04-2.62] .889 .170 22.58 Chromel Gray 4.32 1-322346-1 [2.62-6.64] Diamond Grip High Temperature Splices
Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Application Tooling Information for STRATO-THERM Insulated Heat Resistant and High Temperature Terminals and Splices For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. Pneumatic Tooling For Tooling Tape Mounted Products AMP Dies for 626 Pneumatic Tools Dies for 69875 Product Wire Hand 189721-[ ] and 189722-[ ] AMP-TAPETRONIC Type Size Tools require Straight Action Adapter1 AMP-O-LECTRIC 2 217200-1 or “C” Head Adapter 318161-1 Requires Applicator Dies also fit 69710-1 Hand Tool AMPOMATOR CLS IV 2 Requires Applicators 26-24 69731 — Pre-Insulated 22-20 69692-1 69732 69936 Terminals 18-16 69733 69937 14 69693-1 69734 — 12-10 — 69735 — Pre-Insulated 22-20 — 69327 — Splices 18-16 — 69328 — 14-12 — 69329 — 1Straight Action Adapter 217200-1 is used with Tools 189721-1 or 189722-1. “C”Head Adapter 318161-1 is used with Tools 189721-2 or 189722-2. Both adapters require the use of non-ratchet tool holder 189928-1 or ratchet tool holder 3 5 6 3 0 4 - 1 . 2Call Tooling Assistance Center for Machine and Applicator part numbers. Wire Size Range AWG 26-10 Hydraulic and Battery Powered AMP Tools With Interchangeable Dies Product Wire Hand 690972 690992 Type Size Tools “C” Head “C” Nest Indent Head 26-24 45730 — — — Post Insulated 22-20 46467, 464681 — — — Terminals 18-16 46468 — — — and Splices 8 — 46146 46145 69216 6 — 46134 46133 69217 1Part Number 55235-1 only 2These crimping heads are recommended for use only with AMP Hydraulic Hand Pump 314979-1, DYNA-CRIMP Hydraulic Power Units 69120-1 (115 VAC) and 69120-2 (230 VAC), and with DYNA-CRIMP II Battery Operated Hydraulic Power Unit 122271-1. See pages 20 & 21. Wire Size Range AWG 26-6
Tooling Tape Mounted Products Dies for 69875 Product AMP Hand Crimping Heads for AMP-TAPETRONIC Type Wire Tools 626 Pneumatic Tool AMP-O-LECTRIC 2 Size 189721-1 and 189722-11 Requires Applicator AMPOMATOR CLS IV 2 Requires Applicators Uninsulated 46673 Terminals 22-16 46673-1 356744-1 69930 and Splices 46988 with Insulation 16-14 59294 356744-2 69931 Support 12-10 59461 904870-1 69932 Uninsulated 22-16 69954 Terminals and Splices 16-14 46447 217206-1 69955 with Non-Insulation Support 12-10 69956 1Crimping Heads require the use of non-ratchet tool holder 189767-1 or ratchet tool holder 356302-1. 2Call Tooling Assistance Center for Machine and Applicator part numbers. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Application Tooling Information for STRATO-THERM Uninsulated Heat Resistant and High Temperature Terminals and Splices For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. Wire Size Range AWG 22-10 Pneumatic Hydraulic Tools WIth Hydraulic and Battery Powered Tooling Self Contained Dies Tools with Interchangeable Dies Product AMP Hand 59973-1 Hand Tool, Type Wire Tools 69015 Hand Latch 690652 & 690672 690972 690992 Size Head Tool Head Latch Heads “C” Head “C” Nest Indent Nest Indent Head 8 693551 49956 48126 48355 — — 69216 Uninsulated 59083 Terminals
6 No CERTI- 48172 48128 — — 69217
with 4 — 48173 48129 48127 46135 69218 Non-Insulation 46133Support 2 — 48174 48130 46136 45433 1/0 — 48183 — — 48132 48131 46138 46137 45436 1CERTI-CRIMPHand Tool. 2These crimping heads are recommended for use only with AMP Hydraulic Hand Pump 314979-1, DYNA-CRIMP Hydraulic Power Units 69120-1 (115 VAC) and 69120-2 (230 VAC), and with DYNA-CRIMP II Battery Operated Hydraulic Power Unit 122271-1. See Pages 20 & 21. Wire Size Range AWG 8-1/0 For additional tooling information, call 1-800-722-1111.
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. STRATO-THERM Terminals & Splices for High Temperature Applications Application Tooling Information for STRATO-THERM Heat Resistant and High Temperature Terminals and Splices Loose Form Terminal and Splice Tooling CERTI-CRIMP Hand Tools Pneumatic Tools Hydraulic Hand Tools “C” Head Straight Action Hand Tool Part No. 69710-1 Straight Action Double Action Hand Tool Double Action Hand Tool Heavy Head Hand Tool Part No. 69355 T-Head Tool Part No. 69015 Part No. 59973-1 (Dies Required) Part No. 59975-1 (Self Contained Dies) 6-26 Pneumatic Tool Part No. 189721-1 For additional tooling information, call 1-800-722-1111.
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. STRATO-THERM Terminals & Splices for High Temperature Applications Application Tooling Information for STRATO-THERM Heat Resistant and High Temperature Terminals and Splices (Continued) Tape Mounted AMP-TAPETRONIC Machine 69875, 68250-1 (Requires Dies) AMP-O-LECTRIC, Model “G” Machine (Requires Applicator and Dies) AMPOMATOR CLS IV Machine 217500-1 (Requires Applicators and Dies) Part No. 69099 Part No. 69065 Part No. 69069 (Self Contained Dies) Part No. 69067 Part No. 69097 For additional tooling information, call 1-800-722-1111.For additional tooling information, call 1-800-722-1111. Latch Heads and Dies
Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. AMP application tools are designed to produce a carefully controlled uniform pressure crimp, regardless of how they are powered. All tools shown are specially designed for AMP products and are precision machined from hard tool steel. Hand Operated Power Unit 314979-12 (Hose, head and dies not included) Refer to the table below for accessories. Part No. 122271-14 Power Unit Only (Includes Pressure Release)
115 Volts (60 Hz) — 69120-13
230 Volts (60 Hz) — 69120-23
For Use With Accessory Description Accessory RemarksPower Unit No. Part No. 7' Handle Control Assembly—Hose & Cord 59907-7 15' Handle Control Assembly—Hose & Cord 1-59907-5 21' Handle Control Assembly—Hose & Cord 2-59907-1 28' Handle Control Assembly—Hose & Cord 2-59907-8 369120-13 15' Foot Switch Assembly 68284-1 Need Hose Assembly 369120-23 3'Hose Assembly 59909-3 68284-1 Foot Switch 314979-12 7'Hose Assembly 59909-7 Assembly needed with 122271-14 15' Hose Assembly 1-59909-5 these Hose Assemblies 21' Hose Assembly 2-59909-1 and 69120 2' Hose Assembly (1/4" I.D.) 314990-1 More Flexible, Lighter Weight. 3' Hose Assembly (1/4" I.D.) 314990-2 Recommended for use with 7' Hose Assembly (1/4" I.D.) 314990-3 DYNA-CRIMP II Battery 15' Hose Assembly (1/4" I.D.) 314990-4 Operated Hydraulic Power Un i t 69120-13 3-Way Multi-Directional Valve 592201 For use with 69120-23 3-Way Multi-Directional Valve (Elec.Ctl.)59220-21 Foot Switch only 1 Contact AMP Incorporated for usage recommendations. 2 Also see AMP Customer Manual 409-5860. 3 Also see AMP Customer Manual 409-1950. 4 Also see AMP Customer Manual 409-5869. Note: All Hoses and Handle Control Assemblies have a 3/8" high flow male coupler (311470-1) on each end. All Power Units and Heads have a 3/8" high flow female coupler (311471-1). Typical interchangable hose, head and dies not included Handle Control Hose Assembly Foot Control Multidirectional Valve Application Tooling Information for STRATO-THERM Heat Resistant and High Temperature Terminals and Splices For additional tooling information, call 1-800-722-1111.
Part No. Page 322367 13 322371 13 322373 13 322374 13 322375 13 322376 13 322693 9 322694 9 322695 9 322733 9 322797 9 322798 9 322799 9 322805 9 322822 10 322823 14 322824 10 322825 14 322872 11 322873 14 323030 10 323059 11 323060 9 323061 9 323062 9 323063 9 323064 9 323065 9 323066 13 323067 13 323068 13 323069 13 323151 13 323152 13 323153 13 323154 13 323158 13 323160 13 323161 13 323162 13 323165 9 323166 9 323167 9 323168 9 323169 9 323170 9 323171 9 323172 9 323173 10 323174 10 323175 10 323177 10 323180 10 323199 13 323219 9 323672 12 323680 11 323683 11 323696 12 323698 12 323699 16 Part No. Page 323745 11 323746 11 323747 11 323748 15 323749 15 323750 15 323751 15 323752 15 323754 10 323755 10 323756 10 323757 14 323794 10 323795 10 323796 10 323876 12 323878 12 323905 12 324061 9 324370 8 325154 13 326760 8 326835 8 328822 11 328854 7 328855 7 328856 7 328857 7 328858 7 328859 7 328860 7 328861 7 329580 8 329583 8 329647 8 329716 8 330377 7 330378 7 330379 7 332433 5 332434 5 332438 5 332439 5 332446 6 332453 5 332454 5 Part No. PageN o t e :This index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. Part Number Index
Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Engineering Notes AMP Incorporated, Harrisburg, PA 17105; Phone: 717-564-0100; FAX: 717-986-7575 Product Information Center; Phone: 1-800-522-6752
AMP Incorporated, Harrisburg, PA 17105-3608. Contact your regional center: USA 717-564-0100. Canada 905-470-4425. 82011—1.5M—AG—AMP—3-98—1405 AMP and Connecting at a Higher Level are trademarks. Rev. 1, 10/97 Printed in USA Americas Argentina – Buenos Aires Phone: + 54-1-733-2000 Fax: + 54-1-717-0988 Brazil – Sao Paulo Phone: + 55-11-861-1311 Fax: + 55-11-861-0397 Canada – Toronto Phone: + 1-905-475-6222 Fax: + 1-905-474-5520 E u r o pe/Middle East/A f r i c a Austria – Vienna Inside: Phone: + 0222-277-97-0 Fax: + 0222-270-26-61 Outside: Phone: + 43-1-277-97-0 Belgium – Brussels Phone: + 32-2-719-2511 Fax: + 32-2-725-4928 Bulgaria – Sofia Phone: + 359-2-971-2152 Fax: + 395-2-971-2153 Croatia – Zagreb Czech Republic – Kurim Phone: + 420-5-41-162-111 Denmark – Viby Phone: + 45-86-295-055 Fax: + 45-86-295-133 Egypt – Cairo Phone: + 202-417-76-47 Fax: + 202-419-23-34 Estonia – Tallinn Phone: + 372-6205-800 Fax: + 372-6205-804 Finland – Helsinki Phone: + 358-9-512-3420 Fax: + 358-9-512-34250 France – Pontoise Germany – Langen Phone: + 49-6103-709-0 Fax: + 49-6103-709-223 Related Businesses AMP Circuits Division Greenville, SC, USA Phone: + 1-864-297-4100 Fax: + 1-864-675-7099 AMP Circuits and Packaging, EMEA Dublin, Ireland Phone: + 353-1-820-6500 Fax: + 353-1-820-6501 AMP Packaging and Carroll Touch Systems Division Round Rock TX, USA Phone: + 1-512-244-5100 Fax: + 1-512-244-7040 AMP-Simel S.A. 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