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3M™ Paint Replacement Tape (appliqué) 5004 Technical Data Sheet Product Description 3M™ Paint Replacement Tape 5004 is a revolutionary material designed to replace top coat paint on a variety of aircraft, marine, and other surfaces. 3M 5004 Tape has a 99.99% water vapor transmission rate and is Skydrol® hydraulic fluid. It is formulated to withstand the harsh service environments associated with these applications. 3M 5004 Tape will conform and adhere to standard surface features such as rivet heads, or overlapping doublers, and weld seams. It can be applied easily by hand with common plastic squeegees and can be removed without the use of strippers or other caustic chemicals. 3M 5004 Tape consists of a fluoropolymer film coated with a pressure sensitive adhesive, and is packaged in roll form with a removable liner on the adhesive side of t he tape. The tape is supplied in miscellaneous custom sizes and is available in a grey finish. Typical Physical Properties and Performance Characteristics The following technical information and data should be considered representative or typical only and should not be used for specification purposes. Metric values are listed in parenthesis. Note: ASTM = American Society for Testing and Materials, FAR = Federal Aviation Regulations, BSS = Boeing Specification Support Standard, NFPA = National Fire Protection Association. I. Dimensions: Approximate Applied Thickness*: 0.0055 inch (0.14 mm) Polymer Film Thickness: 0.0035 inch (0.09 mm) Approximate Tape Weight/Area: 0.045 lbs/ft2 (0.22 kg/m2) *Excludes the polyethylene liner that is removed from the tape prior to application.

3M™ Paint Replacement Tape (appliqué) 5004 II. Typical Physical Properties and Performance Characteristics Property Test Method Units US (SI) Typical Value Tensile Strength @ Break ASTM D882 psi (Mpa) 2900 (20) Elongation % @ Break ASTM D882 % 580 Dielectric Strength ASTM D149 Volts/mil (kV/mm) 1430 (56) Surface Resistivity ASTM D257 Ohms/sq 2 x 1010 Dielectric Constant @ 1 kHz ASTM D150 None 5.7 Dissipation Factor @ 1 kHz ASTM D150 None 0.025 Oxygen Transmission Rate ASTM D3895[1] cm3/m2/day (mol/m2/s) 1210 (6.2 x 10-7) Oxygen Permeance ASTM D3895[1] cm3/m2/day/atm (mol/m2/s/Pa) 1210 (6.1 x 10-12) Water Vapor Transmission Rate ASTM F1249[2] g/100 in2/day (g/m2/day) 0.46 (7.2) Peel Adhesion @ 70°F (21°C) to: Stainless Steel To Primer: Mil-P 23377E ASTM D3330 – Method A[3] oz/in (N/100 mm) 81 (89) 76 (84) Impact@100 in-lbs measured at: ASTM D2794 No tearing, cracking or lifting Low Temperature Flexibility @ -75°F 1/4 inch (6.4 mm) mandrel bend ASTM D522 Pass (no cracking) Max. Service Temperature °F (°C) 325°F (163°C) 1. Fluoropolymer film tested without adhesive; Sample area 10.0 cm2, 25.0°C, 40% relative humidity; 100% O2. 2. Fluoropolymer film tested without adhesive; Sample area 10.0 cm2, 37.8°C, 90% relative humidity. 3. Sample tab was reinforced with Scotch® Filament Tape 898.

3M™ Paint Replacement Tape (appliqué) 5004 III. Fluid and Environmental Resistance Environmental Conditions Exposure Result Aircraft Interior Fire Protection: FAR 25.853(a) Appendix F Part I (a) (1) (i)[4]

12 Second Vertical

Self Extinguish Time (sec) < 1 No flaming drips Flame Spread Index ASTM E162[5] 0.2 No ignition Film drips from panel without flaming Optical Density of Smoke ASTM E662[5] @ 1.5 minutes @ 4.0 minutes Maximum Observations Radiant Heat Only 0.0 0.1 45.1 @ 20 minutes No ignition after 20 minutes With Ignition Source 0.0 2.6 45.3 @ 14 minutes Ignition after 6 minutes Toxic Gas Generated by Combustion BSS 7239[5] Carbon monoxide 122.5 ppm Sulphur dioxide None detected HCI None detected HCN None detected NOx 0.75 ppm HF None detected Heat of Combustion NFPA 259 5.2 MJ/m2 Critical Radiant Flux of Ignition ASTM E1354[5] UV Aging: ASTM G 154, Cycle 3 500 hours No visible change in dimensions No loss of adhesion: ASTM D3330 Method A[3] Color change < ∆E: ASTM D2244 Gloss change < ∆E: ASTM D523 [6] Salt Spray: ASTM B117 30 days De-Icing Fluid: SAE/AMS 1424B Type 1 7 days @ 70°F (21°C) Turbine Wash: Mil-PRF-85704C 24 hours @ 100°F (38°C) Tap Water Immersion 24 hours @ 70°F (21°C) De-ionized Water: ASTM D2247 @ 100% RH 7 days @ 100°F (38°C) JP-4 Jet Fuel 14 days @ 70°F (21°C) JP-8 Jet Fuel 14 days @ 70°F (21°C) Hydraulic Fluid: Mil-H-5606G 30 days @ 70°F (21°C) High Temperature: 325°F (163°C) 1 hour 3. Sample tab was reinforced with Scotch® Filament Tape 898. 4. Test conducted with tape applied to fiberglass/epoxy/honeycomb core floor panel. 5. Test conducted with tape applied to 0.125 inch (3.2 mm) thick untreated aluminum plate. 6. Tape applied to completely cover the surface of aluminum panels treated per Mil-C5541C Class 1a Method B and primed with Mil-P-23377E. The primed panels were lightly scuff sanded with Scotch-Brite™ General Purpose Hand Pad 7447 and water, rinsed with isopropyl alcohol and wiped dry with cheesecloth prior to applying tape. Panels were exposed to the listed environmental conditions; then brought back to ambient conditions, cleaned with isopropyl alcohol and dried before testing.

3M™ Paint Replacement Tape (appliqué) 5004 General Information

  • 3M™ Paint Replacement Tape 5004 has excellent environmental resistance properties and has been used to isolate and protect substrates from corrosive and other environmental elements.
  • 3M 5004 Tape passes FAR 25.853 flame resistance performance requirement fo r aircraft interiors.
  • 3M 5004 Tape will adhere and conform to a variety of smooth and contoured surfaces.
  • 3M 5004 Tape can be used to provide a UV resistant surface coating for indoor and outdoor applications. Shipping and Storage Material is not regulated for transportation. Therefore, no special/hazardous labeling or packaging is required for air, ground, or water shipment for this product. Apply all film within two years of receipt. Keep film in a clean area, away from excessive moisture and out of direct sunlight. Store rolls in the shipping carton. Return partially used rolls to the shipping carton. Shelf Life: Two (2) years from the date of manufacture or as expressly certified by 3M. Additional Information 5714. If you are outside of the U.S., please contact your nearest 3M representative. These products were manufacture under a 3M Quality Management System registered to the AS9100 standard Automotive & Aerospace Solutions Division 3M Center St. Paul, MN 55144-1000 Phone 1-800-328-1684 Web www.3M.com/aerospace 5004 Issue date: 5/2018 3M and Scotch-Brite are trademarks of 3M Company. All other trademarks are the property of their respective owners. © 3M 2018. Technical Information: The technical information, guidance, and other statements contained in this document or otherwise provided by 3M are based upon records, tests, or experience that 3M believes to be reliable, but the accuracy, completeness, and representative nature of such information is not guaranteed. Such information is intended for people with knowledge and technical skills sufficient to assess and apply their own informed judgment to the information. No license under any 3M or third party intellectual property rights is granted or implied with this information. Product Selection and Use: Many factors beyond 3M’s control and uniquely within user’s knowledge and control can affect the use and performance of a 3M product in a particular application. As a result, customer is solely responsible for evaluating the product and determining whether it is appropriate and suitable for customer’s application, including conducting a workplace hazard assessment and reviewing all applicable regulations and standards (e.g., OSHA, ANSI, etc.). Failure to properly evaluate, select, and use a 3M product and appropriate safety products, or to meet all applicable safety regulations, may result in injury, sickness, death, and/or harm to property. Warranty, Limited Remedy, and Disclaimer: Unless a different warranty is specifically stated on the applicable 3M product packaging or product literature (in which case such warranty governs), 3M warrants that each 3M product meets the applicable 3M product specification at the time 3M ships the product. 3M MAKES NO OTHER WARRANTIES OR CONDITIONS, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR ARISING OUT OF A COURSE OF DEALING, CUSTOM, OR USAGE OF TRADE. If a 3M product does not conform to this warranty, then the sole and exclusive remedy is, at 3M’s option, replacement of the 3M product or refund of the purchase price. Limitation of Liability: Except for the limited remedy stated above, and except to the extent prohibited by law, 3M will not be liable for any loss or damage arising from or related to the 3M product, whether direct, indirect, special, incidental, or consequential (including, but not limited to, lost profits or business opportunity), regardless of the legal or equitable theory asserted, including, but not limited to, warranty, contract, negligence, or strict liability.