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DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. A RELEASED 13MAR2013 LG TE B ECR-15-010117 15JUL2015 KH TE B1 ECR-15-011816 10AUG2015 JH UG C ECR-16-005909 09MAY2016 KH LZ Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2151314 L.GROSS 31JAN2013 T.ELBIN 31JAN2013 M.CLIFFORD 31JAN2013 1:2 1 4 C -- - mm A 66 Ocean Side Feed Applicator - - ITEM NODESCRIPTIONPART NO-1-2-5-6-7-77-78-79 815664-2 CRIMPER, WIRE-O815664-2111111-- 455888-7 SPACER, CRIMPER455888-711111--- 6-2119582-7 CRIMPER, INSULATION F PREMIUM6-2119582-711111111 238011-8 BLOCK, CRIMPER SPACER238011-811111--- 1-2119757-2 DEPRESSOR, SHEAR1-2119757-211111--- ITEM_6 ITEM_7 1633923-5 ANVIL, COMBINATION1633923-511111111 462006-6 FLOATING SHEAR, FRONT462006-611111--- 2119805-1 SHEAR HOLDER, FRONT2119805-111111--- 1-356885-4 STOP, SHEAR1-356885-411111--- SIMP_3-22280-3 SPRING, COMPRESSION3-22280-311111--- 2119806 INSERT, SHEAR2119806-111111--- 2119533-3 STRIPPER, SIDE FEED2119533-311111--- 1-18028-2 WASHER, FLAT, REG M41-18028-211111--- 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.02168083-211111--- 1320928-2 STRIP GUIDE1320928-211111--- 455888-3 SPACER, CRIMPER455888-311111--- 2119959-1 ASSEMBLY, STRIP GUIDE2119959-111111--- 1-1320908-0 SPACER, STRIP GUIDE1-1320908-011111--- 2161328 HEX HEAD, FLANGED, M5 x 8mm LONG2161328-111111--- 2079383-5 SCR, BHSC, RoHS (M4 X 20)2079383-522222--- 469465-4 STOP, WIRE469465-411111--- 2119092-1 BOLT, ADJUSTMENT2119092-1111-1--- 2119085 FA HEAD, ATLANTIC STYLE2119085-111111--- 2119644-5 RAM WASHER, PRECISION2119644-511111--- 2119957-1 APPLICATOR SHIM PACK2119957-1111-1--- 2119645 DISC, NUMBERED FA WIRE ADJUSTMENT2119645-1111-1--- 2079383-7 SCR, BHSC, RoHS (M8 X 25)2079383-711111--- 2119370 RAM, AMP STYLE, SIDE FEED2119370-1111-1--- 2119656-9 APPLICATOR BASIC ASSEMBLY, SF2119656-911111--- 2119653 2119652 18023-9 2168400-1 SHCS, LOW HEAD, RoHS, M4 X 122168400-144444--- 1338685-1 5-18022-5 2079383-4 SCR, BHSC, RoHS (M4 X 8)2079383-411111--- 992763-5 SCR, SET, SOC, CONE POINT, M3 x 4.0992763-5333-3--- 2119793 LIMITER, ADJUSTMENT BOLT2119793-1111-1--- 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .1882168078-122222--- 2119740-1 TAG,IDENTIFICATION2119740-111--1--- 2119956-1 DOCUMENTATION PACKAGE2119956-111111--- 455888-5 SPACER, CRIMPER455888-511111--- 117 2119944-1 FEED FINGER ASSEMBLY,SF2119944-1--REFREF---- 119 1-18028-2 WASHER, FLAT, REG M41-18028-211111--- 133 1633743-1 SERVO FEED LATCH ASM1633743-1--11---- 135 1901689_EMPTY_OCEAN_SF MEMORY CHIP, PROGRAMMEDSEE NOTE 4--REFREF---- 136 2119799 137 3-23627-7 163 240638 164 COUNTER_994970 COUNTER, MAGNETIC994970-2REFREFREFREFREF--- 166 994969-1_GATD MAGNET, RARE EARTH HIGH ENERGY994969-111111--- 172 21045-3 178 7-456408-6 CRIMPER, WIRE PREMIUM7-456408-6111111-- 198 1901094-3 SPACER, FEEDER1901094-3--11---- 213 2119740-2 TAG,IDENTIFICATION2119740-2--11---- 238 2063440-1 239 2119580-1 240 2168400-6 SHCS, LOW HEAD, RoHS, M5 X 162168400-6--22---- 241 7-18023-7 SCR, SKT HD CAP M3 X 4.07-18023-711111--- 242 2119083 RETAINER, INSULATION DIAL2119083-111111--- 243 2079764 WASHER, WAVE SPRING, CREST-TO-CREST2079764-111111--- 244 2119082-6 CAM, SNAIL, INSULATION ADJUSTMENT2119082-611111--- 245 2119758 RAM, AMP STYLE, SIDE FEED, NON-ADJ.2119758-1---1---- 246 1-22279-3_SIMP SPRING, COMPRESSION1-22279-3111-1--- 247 2119798-1 DETENT PIN2119798-1111-1--- 248 2119641-1 249 2079988_GATD 250 2119640-1 252 8-21084-0_GATD O-RING, .676 ID, .070 DIA. MAT.8-21084-0111-1--- 253 815664-6 CRIMPER, WIRE-O815664-611111-1- 254 2-456408-5 CRIMPER, WIRE PREMIUM2-456408-511111-1- ITEM NODESCRIPTIONPART NO-1-2-5-6-7-77-78-79 255 815664-7 CRIMPER, WIRE-O815664-711111--1 256 2-456408-6 CRIMPER, WIRE PREMIUM2-456408-611111--1 260 2119957-2 APPLICATOR SHIM PACK2119957-2---1---- ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2151314 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 SERVO LATCH PLATE 2119951-1 - 8- 2151314 -5 1901094-3 2-1752354-6 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151314 -4 - - - 2151314 -2 C FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - - SERVO LATCH PLATE 2119951-1 - 8- 2151314 -5 1901094-3 2-1752354-6 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151314 -4 - - - 2151314 -5 C FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - - PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 2151314 -6 C NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - - - - - - - - 2151314 -7 C FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2151314 -* - SEE CRIMP TOOLING KITS BELOW - - - - - - - - TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: AMP-IN WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-1016 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 3-794013-1 WIRE SIZE WIRE CRIMP HEIGHT mm [INCH]

12 AWG

W1__DWG_WGAUGE_1 APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.79 mm [.110] F STABILIZER 2.79 mm [.110] O INSULATION 3.94 mm [.155] F APPLICATOR INSTRUCTIONS 408-10389 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION - - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE SEAL 67890-1 (C) 67890-3 (C) 67890-5 (C) 67890-7 (C) 67890-2 (C) 67890-4 (C) 67890-6 (C) 67890-8 (C) WIRE SIZE CRIMP HEIGHT mm [INCH] WIRE CRIMPER PART NUMBER STABILIZER CRIMP HEIGHT mm [INCH] STAIBILZER CRIMPER PART NUMBER CRIMP HEIGHT REFERENCE SETTING W1__FA_SETTING_1 CRIMP HEIGHT REFERENCE SETTING WIRE CRIMPER PART NUMBER STABILIZER CRIMP HEIGHT mm [INCH] STAIBILZER CRIMPER PART NUMBER CRIMP HEIGHT REFERENCE SETTING W2__FA_SETTING_1 W2__FA_SETTING_2 WIRE SIZE WIRE CRIMP HEIGHT mm [INCH]

14 AWG

W2__DWG_WGAUGE_1 18-16 AWG W2__DWG_WGAUGE_2 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: AMP-IN WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-1016 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 3-770060-1 SET UP GAUGE 2119599-1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.79 mm [.110] F INSUL - - APPLICATOR INSTRUCTIONS 408-10389 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2151314 -2 1 FINE CRIMP HEIGHT ADJUST PNEUMATIC - - - - - - - SERVO LATCH PLATE 2119951-1 - 8- 2151314 -5 1901094-3 2-1752354-6 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151314 -4 - - - 2151314 -5 1 FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 2151314 -6 1 NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - - - - - - - - 2151314 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2151314 -7 1 CRIMP TOOLING KIT - - - - - - - - PART NO REV WIRE SIZE WIRE CRIMPER STABILIZER CRIMPER INSULATION CRIMPER ANVIL 7-2151314-7 C 12 AWG 7-456408-6 815664-2 6-2119582-7 1633923-5 7-2151314-8 C 14 AWG 2-456408-5 815664-6 6-2119582-7 1633923-5 7-2151314-9 C 18-16 AWG 2-456408-6 815664-7 6-2119582-7 1633923-5 RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151314 -4 PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151314 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151314 -5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151314 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. CUT TO LENGTH AT ASSEMBLY. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS LISTED IN THE APPLICATION SPECIFICATION. INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS #- # [# - # IN.] INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN RELEVANT APPLICATION SPECIFICATION. FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151314 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151314 -5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151314 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 & 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180 & 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 3.72 . GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 3.72 . ITEMS 1 & 178 TO BE USED WITH 12 AWG ONLY. ITEMS TO BE SHIPPED WITH APPLICATOR. ITEMS 253 & 254 TO BE USED WITH 14 AWG ONLY. ITEMS TO BE SHIPPED WITH APPLICATOR. ITEMS 255 & 256 TO BE USED WITH 18-16 AWG ONLY. APPLICATOR TO BE SET UP WITH THESE ITEMS. POSITION ITEM 19 BETWEEN ITEMS 1 AND 178. 4 12 CRIMP HEIGHT STABILIZER CRIMP HEIGHT WIRE CRIMP HEIGHT STABILIZER CRIMP HEIGHT WIRE 13 13 14 14 15 15

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. - SEE SHEET 1 - - - Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2151314 L.GROSS 31JAN2013 T.ELBIN 31JAN2013 M.CLIFFORD 31JAN2013 1:2 2 4 C -- - mm A 66 Ocean Side Feed Applicator - - A PNEUMATIC 2.7 0.5 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) 242 243 244 46 10 241 247 246 245 213 166 252 260 164 A 119 178 253 254 255 256 WIRE STOP LOCATION REF REF 29 30 REFREF FEED TRACK POSITION GUIDE BY INSULATION BARREL ITEM 30 LOCATED AT FRONT HOLES FEED TYPE 248 239 250 249 238 136 137 163 172 135240 133 198

117 REF

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION CAM POSITION MECHANICAL POST FEED 30mm STROKE 40mm STROKE MECHANICAL PRE FEED 30mm STROKE 40mm STROKE AIR FEED 30mm STROKE 40mm STROKE MECHANICAL A SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. - SEE SHEET 1 - - - Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2151314 L.GROSS 31JAN2013 T.ELBIN 31JAN2013 M.CLIFFORD 31JAN2013 1:2 3 4 C -- - mm A 66 Ocean Side Feed Applicator - - SET UP GAUGE 2119599-1 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: AMP-IN WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-1016 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 3-794013-1 WIRE SIZE CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 WIRE CRIMPER PART NUMBER STABILIZER CRIMP HEIGHT mm [INCH] STAIBILZER CRIMPER PART NUMBER CRIMP HEIGHT REFERENCE SETTING W1__FA_SETTING_1 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: AMP-IN WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-1016 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 3-770060-1 WIRE SIZE CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 18-16 AWG W2__DWG_WGAUGE_2 WIRE CRIMPER PART NUMBER STABILIZER CRIMP HEIGHT mm [INCH] STAIBILZER CRIMPER PART NUMBER CRIMP HEIGHT REFERENCE SETTING W2__FA_SETTING_1 W2__FA_SETTING_2 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION - - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE SEAL 67890-1 (C) 67890-3 (C) 67890-5 (C) 67890-7 (C) 67890-2 (C) 67890-4 (C) 67890-6 (C) 67890-8 (C) WIRE SIZE CRIMP HEIGHT mm [INCH] CRIMP HEIGHT REFERENCE SETTING PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) ITEM NODESCRIPTIONPART NO-21-22-25-27-77-78-79 815664-2 CRIMPER, WIRE-O815664-211111-- 455888-7 SPACER, CRIMPER455888-71111--- 6-2119582-7 CRIMPER, INSULATION F PREMIUM6-2119582-71111111 238011-8 BLOCK, CRIMPER SPACER238011-81111--- 1-2119757-2 DEPRESSOR, SHEAR1-2119757-21111--- ITEM_6 ITEM_7 1633923-5 ANVIL, COMBINATION1633923-51111111 462006-6 FLOATING SHEAR, FRONT462006-61111--- 2119805-1 SHEAR HOLDER, FRONT2119805-11111--- 1-356885-4 STOP, SHEAR1-356885-41111--- SIMP_3-22280-3 SPRING, COMPRESSION3-22280-31111--- 2119806 INSERT, SHEAR2119806-11111--- 2119533-3 STRIPPER, SIDE FEED2119533-31111--- 1-18028-2 WASHER, FLAT, REG M41-18028-21111--- 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.02168083-21111--- 1320928-2 STRIP GUIDE1320928-21111--- 455888-3 SPACER, CRIMPER455888-31111--- 2119959-1 ASSEMBLY, STRIP GUIDE2119959-11111--- 1-1320908-0 SPACER, STRIP GUIDE1-1320908-01111--- 2161328 HEX HEAD, FLANGED, M5 x 8mm LONG2161328-11111--- 2079383-5 SCR, BHSC, RoHS (M4 X 20)2079383-52222--- 469465-4 STOP, WIRE469465-41111--- 2119644-5 RAM WASHER, PRECISION2119644-51111--- 2119957-1 APPLICATOR SHIM PACK2119957-11111--- 2119645 DISC, NUMBERED FA WIRE ADJUSTMENT2119645-11111--- 2079383-7 SCR, BHSC, RoHS (M8 X 25)2079383-71111--- 2119652 18023-9 SCR, SKT HD CAP M4 X 6.018023-921----- 1338685-1 PAWL, FEED1338685-111----- 5-18022-5 SCR, HEX HD CAP, M4 X 6.05-18022-511----- 992763-5 SCR, SET, SOC, CONE POINT, M3 x 4.0992763-53333--- 2119793 LIMITER, ADJUSTMENT BOLT2119793-11111--- 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .1882168078-12222--- 2119740-1 TAG,IDENTIFICATION2119740-111-1--- 2119956-1 DOCUMENTATION PACKAGE2119956-11111--- 455888-5 SPACER, CRIMPER455888-51111--- 117 2119944-1 FEED FINGER ASSEMBLY,SF2119944-1--REF---- 119 1-18028-2 WASHER, FLAT, REG M41-18028-21111--- 133 1633743-1 SERVO FEED LATCH ASM1633743-1--1---- 135 1901689_EMPTY_OCEAN_SF MEMORY CHIP, PROGRAMMEDSEE NOTE 4--REF---- 136 2119799 HOLDER,FEED FINGER, AF2119799-1-1----- 137 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .8543-23627-7-1----- 139 2119092-2 BOLT, ADJUSTMENT2119092-21111--- 140 2119650 RAM, ASIAN STYLE, SIDE FEED2119650-11111--- 141 1-2119656-0 APPLICATOR BASIC ASSEMBLY, SF1-2119656-01111--- 142 2119653-2 143 2168400-5 SHCS, LOW HEAD, RoHS, M4 X 202168400-54444--- 144 2079383-8 SCR, BHSC, RoHS (M4 X 16)2079383-81111--- 145 2119798-2 DETENT PIN2119798-21111--- 151 2119641-2 FEED CAM, AIR FEED2119641-2-1----- 152 8-21084-1_GATD O-RING, .801 ID, .070 DIA. MAT.8-21084-11111--- 163 240638 SPRING, FEED FINGER240638-1-1----- 164 COUNTER_994970 COUNTER, MAGNETIC994970-2REFREFREFREF--- 166 994969-1_GATD MAGNET, RARE EARTH HIGH ENERGY994969-11111--- 172 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3-2----- 178 7-456408-6 CRIMPER, WIRE PREMIUM7-456408-611111-- 198 1901094-3 SPACER, FEEDER1901094-3--1---- 213 2119740-2 TAG,IDENTIFICATION2119740-2--1---- 238 2063440-1 AIR FEED MODULE2063440-1-1----- 239 2119580-1 240 2168400-6 SHCS, LOW HEAD, RoHS, M5 X 162168400-6--2---- 241 7-18023-7 SCR, SKT HD CAP M3 X 4.07-18023-71111--- 242 2119083 RETAINER, INSULATION DIAL2119083-11111--- 243 2079764 WASHER, WAVE SPRING, CREST-TO-CREST2079764-11111--- 244 2119082-6 CAM, SNAIL, INSULATION ADJUSTMENT2119082-61111--- 246 1-22279-3_SIMP SPRING, COMPRESSION1-22279-31111--- 249 2079988_GATD BUSHING, LCH5-12, MISUMI2079988-1-1----- 250 2119640-1 PUSH ROD, AIR FEED2119640-1-1----- 251 2119782 FINE ADJUST HEAD ASM, PACIFIC STYLE2119782-11111--- 253 815664-6 CRIMPER, WIRE-O815664-61111-1- 254 2-456408-5 CRIMPER, WIRE PREMIUM2-456408-51111-1- 255 815664-7 CRIMPER, WIRE-O815664-71111--1 256 2-456408-6 CRIMPER, WIRE PREMIUM2-456408-61111--1 PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2- 2151314 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 SERVO LATCH PLATE 2119951-1 - 8- 2151314 -5 1901094-3 2-1752354-6 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151314 -4 - - - 2- 2151314 -2 C FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-2 - - SERVO LATCH PLATE 2119951-1 - 8- 2151314 -5 1901094-3 2-1752354-6 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151314 -4 - - - 2- 2151314 -5 C FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-2 - - PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 2- 2151314 -7 C FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2151314 -* - SEE CRIMP TOOLING KITS BELOW - - - - - - - - APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.79 mm [.110] F INSUL - - APPLICATOR INSTRUCTIONS 408-10389 PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2- 2151314 -2 1 FINE CRIMP HEIGHT ADJUST PNEUMATIC - - - - - - - SERVO LATCH PLATE 2119951-1 - 8- 2151314 -5 1901094-3 2-1752354-6 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151314 -4 - - - 2- 2151314 -5 1 FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 2- 2151314 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2151314 -7 1 CRIMP TOOLING KIT - - - - - - - - APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.79 mm [.110] F STABILIZER 2.79 mm [.110] O INSULATION 3.94 mm [.155] F APPLICATOR INSTRUCTIONS 408-10389 PART NO REV WIRE SIZE WIRE CRIMPER STABILIZER CRIMPER INSULATION CRIMPER ANVIL 7-2151314-7 C 12 AWG 7-456408-6 815664-2 6-2119582-7 1633923-5 7-2151314-8 C 14 AWG 2-456408-5 815664-6 6-2119582-7 1633923-5 7-2151314-9 C 18-16 AWG 2-456408-6 815664-7 6-2119582-7 1633923-5 RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151314 -4 PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151314 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151314 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. CUT TO LENGTH AT ASSEMBLY. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS LISTED IN THE APPLICATION SPECIFICATION. INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS #- # [# - # IN.] INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN RELEVANT APPLICATION SPECIFICATION. FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151314 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151314 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 & 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. ITEMS 1 & 178 TO BE USED WITH 12 AWG ONLY. ITEMS TO BE SHIPPED WITH APPLICATOR. ITEMS 253 & 254 TO BE USED WITH 14 AWG ONLY. ITEMS TO BE SHIPPED WITH APPLICATOR. ITEMS 255 & 256 TO BE USED WITH 18-16 AWG ONLY. APPLICATOR TO BE SET UP WITH THESE ITEMS. POSITION ITEM 19 BETWEEN ITEMS 1 AND 178. CRIMP HEIGHT STABILIZER CRIMP HEIGHT WIRE CRIMP HEIGHT STABILIZER CRIMP HEIGHT WIRE 12 12 13 13 14 14

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. - SEE SHEET 1 - - - Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2151314 L.GROSS 31JAN2013 T.ELBIN 31JAN2013 M.CLIFFORD 31JAN2013 1:2 4 4 C -- - mm A 66 Ocean Side Feed Applicator - - A PNEUMATIC 2.7 0.5 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) 142 FEED TYPE 151 239 250 249 238 136 137 163 172 135240 133 198 SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION CAM POSITION 10 11 139 140 141 143 144 166 213 241 242 243 244 246 145 152 143 164 A 119 178 253 254 255 256 251 FEED TRACK POSITION GUIDE BY INSULATION BARREL ITEM 30 LOCATED AT FRONT HOLES REF REF REF REF WIRE STOP LOCATION MECHANICAL A SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED MECHANICAL POST FEED 30mm STROKE MECHANICAL PRE FEED 30mm STROKE 30mm STROKE AIR FEED 211 1 1