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DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. A RELEASED 02MAY2016 BW GB B ECR-17-000089 04JAN2017 TB GB Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150117 B. WEAVER 16FEB2016 G. BAILEY 16FEB2016 G. BAILEY 16FEB2016 1:1 1 4 B -- - mm A 66 Ocean End Feed Applicator 2016 - - 2016 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2150117 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL FEED 2119949-1 2063961-5 5-18022-5 2119653-1 - - SERVO LATCH PLATE 2119951-1 1901697-2 8- 2150117 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150117 -4 - - - 2150117 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED 2119949-1 2063961-5 5-18022-5 2119653-1 - - PNEUMATIC FEED 2119950-1 2119792-9 - 2119641-1 - 2063440-1 2150117 -6 A NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - - - - - - - - 2150117 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2150117 -7 A CRIMP TOOLING KIT - - - - - - - - SET UP GAUGE 2119599-2 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) ITEM NODESCRIPTIONPART NO-2-5-6-7-77 1CRIMPER, BLUNT F459585-1 11111 2-- ----- 3GUIDE, CRIMPER459587-1 11111 4-- ----- 5-- ----- 6-- ----- 7BLADE, SLUG459581-1 1111- 8ANVIL, AMPLIVAR SPLICE459582-4 11111 9BODY, ANVIL2-459583-1 1111- 10PLATE, RETAINING459580-1 1111- 11PLATE GUIDE, RETAINING459684-3 1111- 17SCR, BHSC, RoHS (M6 X 12)1-2079383-1 4444- 18GUIDE, LOWER STRIP1901259-4 2222- 20DRAG1803292-1 1111- 21WASHER, FLAT, REG M418027-2 2222- 22SPRING, COMPRESSION2-22281-3 2222- 23PLATE, STRIP COVER1-462932-0 1111- 24PLATE, STRIP GUIDE3-1752371-0 1111- 25SCR, SKT HD CAP, RoHS, M4 X 301-2168083-5 2222- 27STRIPPER, SPECIAL460276-2 1111- 29SCR, SKT HD CAP, RoHS, M4 X 142-2168083-5 2222- 33WASHER, FLAT, REG M41-18028-2 8888- 35BOLT, ADJUSTMENT2119092-1 11-1- 37FA HEAD, ATLANTIC STYLE2119085-1 1111- 38RAM WASHER, PRECISION1-2119644-2 1111- 39APPLICATOR SHIM PACK2119957-1 11-1- 40DISC, NUMBERED FA WIRE ADJUSTMENT2119645-1 11-1- 41SCR, BHSC, RoHS (M8 X 25)2079383-7 1111- 44RAM,AMP STYLE, END FEED2844273-1 11-1- 46APPLICATOR BASIC ASSEMBLY, EF2-2119655-1 1111- 49SCR, SKT HD CAP M4 X 6.018023-9 1---- 51PAWL, EF, AIR2119792-9 1---- 53NUT, LOCK, HEX, TORQUE (M4)986965-8 2222- 54NUT, HEX, REG, RoHS, M35018030-1 2222- 57SHCS, LOW HEAD, RoHS, M4 X 82168400-4 2222- 60SHCS, LOW HEAD, RoHS, M4 X 122168400-1 2222- 62SCR, SET, SOC, CONE POINT, M3 x 4.0992763-5 33-3- 63LIMITER, ADJUSTMENT BOLT2119793-1 11-1- 66SCREW, DRIVE, RH, RoHS, 2 x .1882168078-1 2222- 67TAG,IDENTIFICATION2119740-1 1--1- 70SCR, SET, FLT POINT M3 X 10.02-18032-2 2222- 71DOCUMENTATION PACKAGE2119956-2 1111- 80SCR, SKT HD CAP, RoHS, M3 X 8.02168083-1 4444- 84ASSY, LUBRICATOR, END FEED2119955-2 1111- 93SCR, BTN SKT HD CAP (M5 X 10.0)1-18024-1 2222- 94SCR, BTN SKT HD CAP (M5 X 20.0)1-18024-4 2222- 133SERVO FEED LATCH ASM1633743-1 -11-- 135MEMORY CHIP, PROGRAMMEDSEE NOTE 4 -REFREF-- 137PIN, RETAIN, GRVD, 3/16 X .8543-23627-7 1---- 143SCR, SKT HD CAP M4 X 8.01-18023-0 3333- 163SPRING, FEED FINGER240638-1 1---- 164COUNTER, MAGNETIC994970-2 REFREFREFREF- 166MAGNET, RARE EARTH HIGH ENERGY994969-1 1111- 172RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3 2---- 183FEED FINGER ASSEMBLY,EF1901697-2 -11-- 213TAG,IDENTIFICATION2119740-2 -11-- 238AIR FEED MODULE2063440-1 1---- 240SHCS, LOW HEAD, RoHS, M5 X 102168400-7 -22-- 245RAM, AMP STYLE, END FEED, NON-ADJUST2844274-1 --1-- 246SPRING, COMPRESSION1-22279-3 11-1- 247DETENT PIN2119798-1 11-1- 248FEED CAM, AIR FEED2119641-1 1---- 249BUSHING, LCH5-12, MISUMI2079988-1 1---- 250PUSH ROD, AIR FEED2119640-1 1---- 252O-RING, .676 ID, .070 DIA. MAT.8-21084-0 11-1- 260APPLICATOR SHIM PACK2119957-2 --1-- 273MOUNT, AIR BLAST2844280-1 1111- 275CLAMP, CABLE, BLACK986220-3 1111- 277TUBING, POLYURETHANE2030758-3 24242424- 278INSERT, COUPLING23238-1 1111- TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: SPLICE (AMPLIVAR) WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-2003 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 62304-1 62304-2 9-62304-1 CRIMP HEIGHT REFERENCE SETTING 7.6 W1__FA_SETTING_1 10.8 W1__FA_SETTING_2 WIRE SIZE CRIMP HEIGHT mm [INCH]
3000 CMA 19+18½ MAG(2951)
W1__DWG_WGAUGE_1
600 CMA 22½ MAG(635)
W1__DWG_WGAUGE_2 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: SPLICE (AMPLIVAR) WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-2003 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 62305-1 62305-2 62305-3 62305-4 WIRE SIZE CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 CRIMP HEIGHT REFERENCE SETTING 9.6 W2__FA_SETTING_1 12.8 W2__FA_SETTING_2 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: SPLICE (AMPLIVAR) WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-2003 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 62306-1 62306-2 62306-3 9-62306-1 WIRE SIZE CRIMP HEIGHT mm [INCH]
5000 CMA 16+17 MAG(4936)
W3__DWG_WGAUGE_1
1500 CMA 21½+22 MAG(1503)
W3__DWG_WGAUGE_2 CRIMP HEIGHT REFERENCE SETTING 3.6 W3__FA_SETTING_1 8.1 W3__FA_SETTING_2 APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.79 mm [.110] F APPL INSTRUCTIONS 408-10390 APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.79 mm [.110] F INSUL - - APPL INSTRUCTIONS 408-10390 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2150117 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC - - - - - - - SERVO LATCH PLATE 2119951-1 1901697-2 8- 2150117 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150117 -4 - - - 2150117 -5 B FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - PNEUMATIC FEED 2119950-1 2119792-9 - 2119641-1 - 2063440-1 2150117 -6 B NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - - - - - - - - 2150117 -7 B FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2150117 -7 A CRIMP TOOLING KIT - - - - - - - - CABLE DIAMETER RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150117 -4 PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150117 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150117 -5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150117 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT REFER TO TERMINAL CUSTOMER DRAWING FOR CRIMP HEIGHT FORMULA TO CALCULATE SPECIFIC CRIMP HEIGHTS. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TERMINAL LUBRICANT RECOMMENDED. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. CUT TO LENGTH AT ASSEMBLY. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS LISTED IN THE APPLICATION SPECIFICATION. INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS #- # [# - # IN.] INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN RELEVANT APPLICATION SPECIFICATION. FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150117 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150117 -5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150117 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 & 180. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A TE CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED ACCORDING TO TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION. 9 99 1313 14 1415 15 15
DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150117 B. WEAVER 16FEB2016 G. BAILEY 16FEB2016 G. BAILEY 16FEB2016 1:1 2 4 B -- - mm A 66 Ocean End Feed Applicator 2016 - - 2016 - SEE SHEET 1 - - - -W--Y- -Z- ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) FEED TYPE 248 135 240133 CAM POSITIONS SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 238 183 CAM POSITION 250 249 172 163 137 HOLDDOWN SET-UP 44 245 180 REF REF 17 22 166 213 246 247 252 260 A 164 245 80 11 9 8 10 80 93 143 275 277 278 143 21 273 MECHANICAL POST FEED 30mm STROKE 40mm STROKE MECHANICAL PRE FEED 40mm STROKE 30mm STROKE AIR FEED 40mm STROKE 30mm STROKE SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED A PNEUMATIC
DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150117 B. WEAVER 16FEB2016 G. BAILEY 16FEB2016 G. BAILEY 16FEB2016 1:1 3 4 B -- - mm A 66 Ocean End Feed Applicator 2016 - - 2016 - SEE SHEET 1 - - - SET UP GAUGE 2119599-2 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2- 2150117 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL FEED 2119949-1 2063961-5 5-18022-5 2119653-2 - - SERVO LATCH PLATE 2119951-1 1901697-2 8- 2150117 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150117 -4 - - - 2- 2150117 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED 2119949-1 2063961-5 5-18022-5 2119653-2 - - PNEUMATIC FEED 2119950-1 2119792-9 - 2119641-2 - 2063440-1 2- 2150117 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2150117 -7 A CRIMP TOOLING KIT - - - - - - - - ITEM NODESCRIPTIONPART NO-22-25-27-77 1CRIMPER, BLUNT F459585-1 1111 2-- ---- 3GUIDE, CRIMPER459587-1 1111 4-- ---- 5-- ---- 6-- ---- 7BLADE, SLUG459581-1 111- 8ANVIL, AMPLIVAR SPLICE459582-4 1111 9BODY, ANVIL2-459583-1 111- 10PLATE, RETAINING459580-1 111- 11PLATE GUIDE, RETAINING459684-3 111- 18GUIDE, LOWER STRIP1901259-4 222- 20DRAG1803292-1 111- 21WASHER, FLAT, REG M418027-2 222- 22SPRING, COMPRESSION2-22281-3 222- 23PLATE, STRIP COVER1-462932-0 111- 24PLATE, STRIP GUIDE3-1752371-0 111- 25SCR, SKT HD CAP, RoHS, M4 X 301-2168083-5 222- 27STRIPPER, SPECIAL460276-2 111- 29SCR, SKT HD CAP, RoHS, M4 X 142-2168083-5 222- 33WASHER, FLAT, REG M41-18028-2 888- 38RAM WASHER, PRECISION1-2119644-2 111- 39APPLICATOR SHIM PACK2119957-1 111- 40DISC, NUMBERED FA WIRE ADJUSTMENT2119645-1 111- 41SCR, BHSC, RoHS (M8 X 25)2079383-7 111- 49SCR, SKT HD CAP M4 X 6.018023-9 1--- 51PAWL, EF, AIR2119792-9 1--- 53NUT, LOCK, HEX, TORQUE (M4)986965-8 222- 54NUT, HEX, REG, RoHS, M35018030-1 222- 57SHCS, LOW HEAD, RoHS, M4 X 82168400-4 222- 60SHCS, LOW HEAD, RoHS, M4 X 122168400-1 222- 62SCR, SET, SOC, CONE POINT, M3 x 4.0992763-5 333- 63LIMITER, ADJUSTMENT BOLT2119793-1 111- 66SCREW, DRIVE, RH, RoHS, 2 x .1882168078-1 222- 67TAG,IDENTIFICATION2119740-1 1-1- 70SCR, SET, FLT POINT M3 X 10.02-18032-2 222- 71DOCUMENTATION PACKAGE2119956-2 111- 80SCR, SKT HD CAP, RoHS, M3 X 8.02168083-1 444- 84ASSY, LUBRICATOR, END FEED2119955-2 111- 94SCR, BTN SKT HD CAP (M5 X 20.0)1-18024-4 222- 95SCR, BTN SKT HD CAP (M5 X 16.0)1-18024-3 222- 133SERVO FEED LATCH ASM1633743-1 -1-- 135MEMORY CHIP, PROGRAMMEDSEE NOTE 4 -REF-- 137PIN, RETAIN, GRVD, 3/16 X .8543-23627-7 1--- 139BOLT, ADJUSTMENT2119092-2 111- 140RAM, ASIAN STYLE, END FEED2844275-1 111- 141APPLICATOR BASIC ASSEMBLY, EF2-2119655-2 111- 143SCR, SKT HD CAP M4 X 8.01-18023-0 333- 145DETENT PIN2119798-2 111- 152FEED CAM, AIR FEED2119641-2 1--- 153O-RING, .801 ID, .070 DIA. MAT.8-21084-1 111- 163SPRING, FEED FINGER240638-1 1--- 164COUNTER, MAGNETIC994970-2 REFREFREF- 166MAGNET, RARE EARTH HIGH ENERGY994969-1 111- 172RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3 2--- 183FEED FINGER ASSEMBLY,EF1901697-2 -1-- 186SCR, BTN SKT HD CAP (M6 X 25.0)2-18024-1 444- 213TAG,IDENTIFICATION2119740-2 -1-- 238AIR FEED MODULE2063440-1 1--- 240SHCS, LOW HEAD, RoHS, M5 X 102168400-7 -2-- 246SPRING, COMPRESSION1-22279-3 111- 249BUSHING, LCH5-12, MISUMI2079988-1 1--- 250PUSH ROD, AIR FEED2119640-1 1--- 251FINE ADJUST HEAD ASM, PACIFIC STYLE2119782-1 111- 273MOUNT, AIR BLAST2844280-1 111- 275CLAMP, CABLE, BLACK986220-3 111- 277TUBING, POLYURETHANE2030758-3 242424- 278INSERT, COUPLING23238-1 111- TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: SPLICE (AMPLIVAR) WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-2003 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 62304-1 62304-2 9-62304-1 WIRE SIZE CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 CRIMP HEIGHT REFERENCE SETTING 7.6 W1__FA_SETTING_1 10.8 W1__FA_SETTING_2 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: SPLICE (AMPLIVAR) WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-2003 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 62305-1 62305-2 62305-3 62305-4 WIRE SIZE CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 CRIMP HEIGHT REFERENCE SETTING 9.6 W2__FA_SETTING_1 12.8 W2__FA_SETTING_2 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: SPLICE (AMPLIVAR) WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-2003 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 62306-1 62306-2 62306-3 9-62306-1 WIRE SIZE CRIMP HEIGHT mm [INCH] W3__DWG_WGAUGE_1 W3__DWG_WGAUGE_2 CRIMP HEIGHT REFERENCE SETTING 9.6 W2__FA_SETTING_1 12.8 W2__FA_SETTING_2 APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.79 mm [.110] F APPL INSTRUCTIONS 408-10390 PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2- 2150117 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC - - - - - - - SERVO LATCH PLATE 2119951-1 1901697-2 8- 2150117 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150117 -4 - - - 2- 2150117 -5 B FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - PNEUMATIC FEED 2119950-1 2119792-9 - 2119641-2 - 2063440-1 2- 2150117 -7 B FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2150117 -7 A CRIMP TOOLING KIT - - - - - - - - APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.79 mm [.110] F INSUL - - APPL INSTRUCTIONS 408-10390 CABLE DIAMETER RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150117 -4 PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150117 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150117 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 153. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. REFER TO TERMINAL CUSTOMER DRAWING FOR CRIMP HEIGHT FORMULA TO CALCULATE SPECIFIC CRIMP HEIGHTS. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TERMINAL LUBRICANT RECOMMENDED. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. CUT TO LENGTH AT ASSEMBLY. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS LISTED IN THE APPLICATION SPECIFICATION. INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS #- # [# - # IN.] INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN RELEVANT APPLICATION SPECIFICATION. FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150117 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150117 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 153. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A TE CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED ACCORDING TO TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION. 9 9 9 12 12 12 141414 13 13
DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150117 B. WEAVER 16FEB2016 G. BAILEY 16FEB2016 G. BAILEY 16FEB2016 1:1 4 4 B -- - mm A 66 Ocean End Feed Applicator 2016 - - 2016 - SEE SHEET 1 - - - -W--Y- -Z- PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) 142 FEED TYPE 152 135 240133 CAM POSITIONS SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION A 183 CAM POSITION 250 249 238 172 163 137 HOLDDOWN SET-UP 141 180 REF REF 186 22 24 27 139 141 145 153 166 213 246 251 164 140 80 10 8 9 11 80 95 143 275 277 278 143 21 273 MECHANICAL POST FEED 30mm STROKE MECHANICAL PRE FEED 30mm STROKE AIR FEED 30mm STROKE SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED A PNEUMATIC 210 1 1