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DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2150290 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL PNEUMATIC FEED 2119950-1 2119792-1 - 2119641-1 - 2063440-1 SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150290 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150290 -4 - - - 2150290 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 2119653-1 - - SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150290 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150290 -4 - - - 2150290 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 2119653-1 - - PNEUMATIC FEED 2119950-1 2119792-1 - 2119641-1 - 2063440-1 2150290 -6 A NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - - - - - - - - 2150290 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2150290 -7 A CRIMP TOOLING KIT - - - - - - - - SET UP GAUGE 2119599-2 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) ITEM NODESCRIPTIONPART NO-1-2-5-6-7-77 1CRIMPER, WIRE PREMIUM456407-8 111111 2-- 3-- 4-- 5SPACER6-240641-7 11111- 7BLADE, SLUG690474-8 11111- 8ANVIL, COMBINATION1633385-4 111111 9PLATE, FRONT SHEAR5-690482-4 11111- 10-- 11PLATE, REAR SHEAR240644-9 11111- 17SCR, BHSC, RoHS (M6 X 12)1-2079383-1 44444- 18STRIP GUIDE, FRONT1901695-2 11111- 19STRIP GUIDE, REAR1901696-2 11111- 20DRAG1752373-1 11111- 22SPRING, COMPRESSION2-22281-3 22222- 24PLATE, STRIP GUIDE1752371-5 11111- 25STUD, THREADED1320906-1 22222- 27STRIPPER (MACHINING)240639-1 11111- 29SCR, SKT HD CAP, RoHS, M4 X 101-2168083-0 22222- 31SCR, SKT HD CAP, RoHS, M4 X 202168083-9 22222- 33WASHER, FLAT, REG M41-18028-2 88888- 35BOLT, ADJUSTMENT2119092-1 111-1- 37FA HEAD, ATLANTIC STYLE2119085-1 11111- 38RAM WASHER, PRECISION2119644-2 11111- 39APPLICATOR SHIM PACK2119957-1 111-1- 40DISC, NUMBERED FA WIRE ADJUSTMENT2119645-1 111-1- 41SCR, BHSC, RoHS (M8 X 12)2079383-6 11111- 44RAM,AMP STYLE, END FEED2119369-1 111-1- 46APPLICATOR BASIC ASSEMBLY, EF2119655-5 11111- 47FEED CAM, POST FEED2119653-1 1----- 48FEED CAM, PRE FEED2119652-1 1----- 49SCR, SKT HD CAP M4 X 6.018023-9 21---- 51PAWL, EF, AIR2119792-1 -1---- 53NUT, LOCK, HEX, TORQUE (M4)986965-8 22222- 54NUT, HEX, REG, RoHS, M35018030-1 22222- 55NUT, HEX, REG, RoHS, M45018030-2 22222- 56SCR, SKT HD CAP, RoHS, M4 X 8.02168083-2 22222- 57SHCS, LOW HEAD, RoHS, M4 X 82168400-4 44444- 58FEED FINGER2063961-1 1----- 59SCR, HEX HD CAP, M4 X 6.05-18022-5 1----- 60SCR, BHSC, RoHS (M4 X 8)2079383-4 11111- 62SCR, SET, SOC, CONE POINT, M3 x 4.0992763-5 333-3- 63LIMITER, ADJUSTMENT BOLT2119793-1 111-1- 66SCREW, DRIVE, RH, RoHS2168078-1 22222- 67TAG,IDENTIFICATION2119740-1 11--1- 70SCR, SET, FLT POINT M3 X 10.02-18032-2 22222- 71DOCUMENTATION PACKAGE2119956-2 11111- 82SPACER, CRIMPER455888-4 11111- 133SERVO FEED LATCH ASM1633743-1 --11-- 135MEMORY CHIP, PROGRAMMEDSEE NOTE 4 --REFREF-- 137PIN, RETAIN, GRVD, 3/16 X .8543-23627-7 -1---- 163SPRING, FEED FINGER240638-1 -1---- 164COUNTER, MAGNETIC994970-2 REFREFREFREFREF- 166MAGNET, RARE EARTH HIGH ENERGY994969-1 11111- 172RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3 -2---- 183FEED FINGER ASSEMBLY,EF1901697-1 --REFREF-- 213TAG,IDENTIFICATION2119740-2 --11-- 238AIR FEED MODULE2063440-1 -1---- 239MECHANICAL FEED ASSEMBLY2119580-1 1----- 240SHCS, LOW HEAD, RoHS, M5 X 102168400-7 --22-- 245RAM, AMP STYLE, END FEED, NON-ADJUST2119759-1 ---1-- 246SPRING, COMPRESSION1-22279-3 111-1- 247DETENT PIN2119798-1 111-1- 248FEED CAM, AIR FEED2119641-1 -1---- 249BUSHING, LCH5-12, MISUMI2079988-1 -1---- 250PUSH ROD, AIR FEED2119640-1 -1---- 252O-RING, .676 ID, .070 DIA. MAT.8-21084-0 111-1- 260APPLICATOR SHIM PACK2119957-2 ---1-- TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: RING TONGUE TERMINAL WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-3118 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 140635 142535-1 160088-1 160395-1 140636 142535-2 160088-3 140636-1 160087-2 160089-1 CRIMP HEIGHT REFERENCE SETTING 7.8 W1__FA_SETTING_1 9.0 W1__FA_SETTING_2 9.6 W1__FA_SETTING_3 10.2 W1__FA_SETTING_4 WIRE SIZE CRIMP HEIGHT mm [INCH] 1.50mm2 W1__DWG_WGAUGE_1 1.00mm2 W1__DWG_WGAUGE_2 0.75mm2 W1__DWG_WGAUGE_3 0.50mm2 W1__DWG_WGAUGE_4 APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.54 mm [.100] F INSUL - - APPLICATOR INSTRUCTIONS 408-10390 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) FEED TYPE 248 239 250 249 137 163 172 135 240133 CAM POSITIONS SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 238 183 9 11 17 22 24 25 27 29 31 33 166 213 245 246 247 252 260 A REF 164
DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. SET UP GAUGE 2119599-2 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2- 2150290 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL PNEUMATIC FEED 2119950-1 2119792-1 - 2119641-2 - 2063440-1 SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150290 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150290 -4 - - - 2- 2150290 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 2119653-2 - - SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150290 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150290 -4 - - - 2- 2150290 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 2119653-2 - - PNEUMATIC FEED 2119950-1 2119792-1 - 2119641-2 - 2063440-1 2- 2150290 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2150290 -7 A CRIMP TOOLING KIT - - - - - - - - ITEM NODESCRIPTIONPART NO-21-22-25-27-77 1CRIMPER, WIRE PREMIUM456407-8 11111 2-- ----- 3-- ----- 4-- ----- 5SPACER6-240641-7 1111- 7BLADE, SLUG690474-8 1111- 8ANVIL, COMBINATION1633385-4 11111 9PLATE, FRONT SHEAR5-690482-4 1111- 10-- ----- 11PLATE, REAR SHEAR240644-9 1111- 18STRIP GUIDE, FRONT1901695-2 1111- 19STRIP GUIDE, REAR1901696-2 1111- 20DRAG1752373-1 1111- 22SPRING, COMPRESSION2-22281-3 2222- 24PLATE, STRIP GUIDE1752371-5 1111- 25STUD, THREADED1320906-1 2222- 27STRIPPER (MACHINING)240639-1 1111- 29SCR, SKT HD CAP, RoHS, M4 X 101-2168083-0 2222- 31SCR, SKT HD CAP, RoHS, M4 X 202168083-9 2222- 33WASHER, FLAT, REG M41-18028-2 8888- 38RAM WASHER, PRECISION2119644-2 1111- 39APPLICATOR SHIM PACK2119957-1 1111- 40DISC, NUMBERED FA WIRE ADJUSTMENT2119645-1 1111- 41SCR, BHSC, RoHS (M8 X 12)2079383-6 1111- 48FEED CAM, PRE FEED2119652-1 1---- 49SCR, SKT HD CAP M4 X 6.018023-9 21--- 51PAWL, EF, AIR2119792-1 -1--- 53NUT, LOCK, HEX, TORQUE (M4)986965-8 2222- 54NUT, HEX, REG, RoHS, M35018030-1 2222- 55NUT, HEX, REG, RoHS, M45018030-2 2222- 56SCR, SKT HD CAP, RoHS, M4 X 8.02168083-2 2222- 57SHCS, LOW HEAD, RoHS, M4 X 82168400-4 4444- 58FEED FINGER2063961-1 1---- 59SCR, HEX HD CAP, M4 X 6.05-18022-5 1---- 62SCR, SET, SOC, CONE POINT, M3 x 4.0992763-5 3333- 63LIMITER, ADJUSTMENT BOLT2119793-1 1111- 66SCREW, DRIVE, RH, RoHS2168078-1 2222- 67TAG,IDENTIFICATION2119740-1 11-1- 70SCR, SET, FLT POINT M3 X 10.02-18032-2 2222- 71DOCUMENTATION PACKAGE2119956-2 1111- 82SPACER, CRIMPER455888-4 1111- 133SERVO FEED LATCH ASM1633743-1 --1-- 135MEMORY CHIP, PROGRAMMEDSEE NOTE 4 --REF-- 137PIN, RETAIN, GRVD, 3/16 X .8543-23627-7 -1--- 139BOLT, ADJUSTMENT2119092-2 1111- 140RAM, ASIAN STYLE, END FEED2119651-1 1111- 141APPLICATOR BASIC ASSEMBLY, EF2119655-6 1111- 142FEED CAM, POST FEED2119653-2 1---- 144SCR, BHSC, RoHS (M4 X 16)2079383-8 1111- 145DETENT PIN2119798-2 1111- 152FEED CAM, AIR FEED2119641-2 -1--- 153O-RING, .801 ID, .070 DIA. MAT.8-21084-1 1111- 163SPRING, FEED FINGER240638-1 -1--- 164COUNTER, MAGNETIC994970-2 REFREFREFREF- 166MAGNET, RARE EARTH HIGH ENERGY994969-1 1111- 172RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3 -2--- 183FEED FINGER ASSEMBLY,EF1901697-1 --REF-- 186SCR, BHSC, RoHS (M6 X 20)2079383-9 4444- 213TAG,IDENTIFICATION2119740-2 --1-- 238AIR FEED MODULE2063440-1 -1--- 239MECHANICAL FEED ASSEMBLY2119580-1 1---- 240SHCS, LOW HEAD, RoHS, M5 X 102168400-7 --2-- 246SPRING, COMPRESSION1-22279-3 1111- 249BUSHING, LCH5-12, MISUMI2079988-1 -1--- 250PUSH ROD, AIR FEED2119640-1 -1--- 251FINE ADJUST HEAD ASM, PACIFIC STYLE2119782-1 1111- TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: RING TONGUE TERMINAL WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-3118 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 140635 142535-1 160088-1 160395-1 140636 142535-2 160088-3 140636-1 160087-2 160089-1 WIRE SIZE CRIMP HEIGHT mm [INCH] 1.50mm2 W1__DWG_WGAUGE_1 1.00mm2 W1__DWG_WGAUGE_2 0.75mm2 W1__DWG_WGAUGE_3 0.50mm2 W1__DWG_WGAUGE_4 CRIMP HEIGHT REFERENCE SETTING 7.8 W1__FA_SETTING_1 9.0 W1__FA_SETTING_2 9.6 W1__FA_SETTING_3 10.2 W1__FA_SETTING_4 APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.54 mm [.100] F INSUL - - APPLICATOR INSTRUCTIONS 408-10390 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION
DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) 142 FEED TYPE 152 239 250 249 238 137 163 172 135 240133 CAM POSITIONS SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION A