455961-3

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DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. A RELEASED 05MAY2015 BW TE Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150129 B. WEAVER 03MAR2015 T. ELBIN 03MAR2015 T. ELBIN 03MAR2015 1:1 1 4 A -- - mm 0.5 0.13 0.013 0.0001 A 66 Ocean End Feed Applicator 2015 - - 2015 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2150129 -2 4 FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 2119653-1 - - SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150129 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150129 -4 - - - 2150129 -5 4 FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 2119653-1 - - PNEUMATIC FEED 2119950-1 2119792-9 - 2119641-1 - 2063440-1 2150129 -6 4 NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - - - - - - - - 2150129 -7 4 FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2150129 -7 4 CRIMP TOOLING KIT - - - - - - - - SET UP GAUGE 2119599-2 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) ITEM NODESCRIPTIONPART NO-2-5-6-7-77 1CRIMPER, WIRE2-464112-4 11111 2SPACER, CRIMPER1-455888-8 1111- 3CRIMPER, INSULATION O PREMIUM1803229-1 11111 4BLOCK, FL CRIMPER SPACER238009-1 1111- 6-- ----- 7BLADE, SLUG1-469634-9 1111- 8ANVIL, COMBINATION, END FEED7-1803000-0 11111 9PLATE, FRONT SHEAR455961-3 1111- 10SPACER, SHEAR PLATE5-240645-2 2222- 11PLATE, REAR SHEAR461160-1 1111- 14BLOCK, SUPPORT469633-1 1111- 17SCR, BHSC, RoHS (M6 X 12)1-2079383-1 4444- 18GUIDE, LOWER STRIP1-1901259-1 1111- 19STRIP GUIDE, REAR3-1901696-2 1111- 20DRAG, STOCK464452-4 1111- 21ARM, STOCK DRAG1633168-2 1111- 22SPRING, COMPRESSION22281-6 2222- 24PLATE, STRIP GUIDE2161922-4 1111- 25SCR, SKT HD CAP, RoHS, M4 X 351-2168083-6 2222- 27STRIPPER468281-1 1111- 29SCR, SKT HD CAP, RoHS, M4 X 101-2168083-0 2222- 31SCR, SKT HD CAP, RoHS, M4 X 251-2168083-2 2222- 33WASHER, FLAT, REG M41-18028-2 8888- 35BOLT, ADJUSTMENT2119092-1 11-1- 37FA HEAD, ATLANTIC STYLE2119085-1 1111- 38RAM WASHER, PRECISION1-2119644-2 1111- 39APPLICATOR SHIM PACK2119957-1 11-1- 40DISC, NUMBERED FA WIRE ADJUSTMENT2119645-1 11-1- 41SCR, BHSC, RoHS (M8 X 25)2079383-7 1111- 44RAM,AMP STYLE, END FEED2119369-1 11-1- 46APPLICATOR BASIC ASSEMBLY, EF2119655-5 1111- 49SCR, SKT HD CAP M4 X 6.018023-9 1---- 51PAWL, EF, AIR2119792-9 1---- 53NUT, LOCK, HEX, TORQUE (M4)986965-8 2222- 54NUT, HEX, REG, RoHS, M35018030-1 2222- 56SCR, SKT HD CAP, RoHS, M4 X 8.02168083-2 2222- 57SHCS, LOW HEAD, RoHS, M4 X 122168400-1 4444- 60SCR, BHSC, RoHS (M4 X 8)2079383-4 1111- 62SCR, SET, SOC, CONE POINT, M3 x 4.0992763-5 33-3- 63LIMITER, ADJUSTMENT BOLT2119793-1 11-1- 66SCREW, DRIVE, RH, RoHS, 2 x .1882168078-1 2222- 67TAG,IDENTIFICATION2119740-1 1--1- 70SCR, SET, FLT POINT M3 X 20.03-18032-3 2222- 71DOCUMENTATION PACKAGE2119956-2 1111- 82SPACER, CRIMPER455888-6 1111- 84ASSY, LUBRICATOR, END FEED2119955-2 1111- 133SERVO FEED LATCH ASM1633743-1 -11-- 135MEMORY CHIP, PROGRAMMEDSEE NOTE 4 -REFREF-- 137PIN, RETAIN, GRVD, 3/16 X .8543-23627-7 1---- 163SPRING, FEED FINGER240638-1 1---- 164COUNTER, MAGNETIC994970-2 REFREFREFREF- 166MAGNET, RARE EARTH HIGH ENERGY994969-1 1111- 172RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3 2---- 183FEED FINGER ASSEMBLY,EF1901697-1 -REFREF-- 191SCR, SKT HD CAP, RoHS, M3 X 61-2168083-1 2222- 213TAG,IDENTIFICATION2119740-2 -11-- 238AIR FEED MODULE2063440-1 1---- 240SHCS, LOW HEAD, RoHS, M5 X 102168400-7 -22-- 242RETAINER, INSULATION DIAL2119083-1 1111- 243WASHER, WAVE SPRING, CREST-TO-CREST2079764-1 1111- 244CAM, SNAIL, INSULATION ADJUSTMENT2119082-9 1111- 245RAM, AMP STYLE, END FEED, NON-ADJUST2119759-1 --1-- 246SPRING, COMPRESSION1-22279-3 11-1- 247DETENT PIN2119798-1 11-1- 248FEED CAM, AIR FEED2119641-1 1---- 249BUSHING, LCH5-12, MISUMI2079988-1 1---- 250PUSH ROD, AIR FEED2119640-1 1---- 252O-RING, .676 ID, .070 DIA. MAT.8-21084-0 11-1- 260APPLICATOR SHIM PACK2119957-2 --1-- TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: .250 SERIES FASTON FLAG WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-2079 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 63538-1 63538-3 63963-1 CRIMP HEIGHT REFERENCE SETTING 3.7 W1__FA_SETTING_1 5.6 W1__FA_SETTING_2 6.0 W1__FA_SETTING_3 7.8 W1__FA_SETTING_4 WIRE SIZE CRIMP HEIGHT mm [INCH]

14 AWG

W1__DWG_WGAUGE_1 (2) 18 AWG W1__DWG_WGAUGE_2

16 AWG

W1__DWG_WGAUGE_3

18 AWG

W1__DWG_WGAUGE_4 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: .250 SERIES FASTON FLAG WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-2079 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 62811-1 62811-2 WIRE SIZE CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 (2) 18 AWG W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 W2__DWG_WGAUGE_4 CRIMP HEIGHT REFERENCE SETTING 3.7 W2__FA_SETTING_1 5.6 W2__FA_SETTING_2 6.0 W2__FA_SETTING_3 7.8 W2__FA_SETTING_4 TERMINAL DATA: C3__TERM_MFG TERMINAL C3__CRIMP_SPEC_SRC_STR TERMINAL NAME: C3__TERM_NAME WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION - - - - - - TERMINALS APPLIED WIRE SIZE CRIMP HEIGHT X CRIMP HEIGHT REFERENCE SETTING APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.79 mm [.110] F INSUL 4.57 mm [.180] O APPL INSTRUCTIONS 408-10390 APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.79 mm [.110] F INSUL - - APPL INSTRUCTIONS 408-10390 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2150129 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC - - - - - - - SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150129 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150129 -4 - - - 2150129 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - PNEUMATIC FEED 2119950-1 2119792-9 - 2119641-1 - 2063440-1 2150129 -6 A NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - - - - - - - - 2150129 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2150129 -7 A CRIMP TOOLING KIT - - - - - - - - CABLE DIAMETER RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150129 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150129 -5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150129 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT LUBRICATOR REQUIRED FOR STEEL TERMINALS. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. CUT TO LENGTH AT ASSEMBLY. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS LISTED IN THE APPLICATION SPECIFICATION. INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS #- # [# - # IN.] INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN RELEVANT APPLICATION SPECIFICATION. FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150129 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150129 -5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150129 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT TERMINAL LUBRICANT IS RECOMMENDED. 11 1 10 1212

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150129 B. WEAVER 03MAR2015 T. ELBIN 03MAR2015 T. ELBIN 03MAR2015 1:1 2 4 A -- - mm 0.5 0.13 0.013 0.0001 A 66 Ocean End Feed Applicator 2015 - - 2015 - SEE SHEET 1 - - - ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) 248 250 249 163 172 135 240133 CAM POSITIONS SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 238

183 REF

A 164 191 14 9 25 51 AIR FEED 40mm STROKE 30mm STROKE SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED A PNEUMATIC 137 11 1

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150129 B. WEAVER 03MAR2015 T. ELBIN 03MAR2015 T. ELBIN 03MAR2015 1:1 3 4 A -- - mm 0.5 0.13 0.013 0.0001 A 66 Ocean End Feed Applicator 2015 - - 2015 - SEE SHEET 1 - - - SET UP GAUGE 2119599-2 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2- 2150129 -2 4 FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 2119653-2 - - SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150129 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150129 -4 - - - 2- 2150129 -5 4 FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 2119653-2 - - PNEUMATIC FEED 2119950-1 2119792-9 - 2119641-2 - 2063440-1 2- 2150129 -7 4 FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2150129 -7 4 CRIMP TOOLING KIT - - - - - - - - ITEM NODESCRIPTIONPART NO-22-25-27-77 1CRIMPER, WIRE2-464112-4 1111 2SPACER, CRIMPER1-455888-8 111- 3CRIMPER, INSULATION O PREMIUM1803229-1 1111 4BLOCK, FL CRIMPER SPACER238009-1 111- 6-- ---- 7BLADE, SLUG1-469634-9 111- 8ANVIL, COMBINATION, END FEED7-1803000-0 1111 9PLATE, FRONT SHEAR455961-3 111- 10SPACER, SHEAR PLATE5-240645-2 222- 11PLATE, REAR SHEAR461160-1 111- 14BLOCK, SUPPORT469633-1 111- 18GUIDE, LOWER STRIP1-1901259-1 111- 19STRIP GUIDE, REAR3-1901696-2 111- 20DRAG, STOCK464452-4 111- 21ARM, STOCK DRAG1633168-2 111- 22SPRING, COMPRESSION22281-6 222- 24PLATE, STRIP GUIDE2161922-4 111- 25SCR, SKT HD CAP, RoHS, M4 X 351-2168083-6 222- 27STRIPPER468281-1 111- 29SCR, SKT HD CAP, RoHS, M4 X 101-2168083-0 222- 31SCR, SKT HD CAP, RoHS, M4 X 251-2168083-2 222- 33WASHER, FLAT, REG M41-18028-2 888- 38RAM WASHER, PRECISION1-2119644-2 111- 39APPLICATOR SHIM PACK2119957-1 111- 40DISC, NUMBERED FA WIRE ADJUSTMENT2119645-1 111- 41SCR, BHSC, RoHS (M8 X 25)2079383-7 111- 49SCR, SKT HD CAP M4 X 6.018023-9 1--- 51PAWL, EF, AIR2119792-9 1--- 53NUT, LOCK, HEX, TORQUE (M4)986965-8 222- 54NUT, HEX, REG, RoHS, M35018030-1 222- 56SCR, SKT HD CAP, RoHS, M4 X 8.02168083-2 222- 57SHCS, LOW HEAD, RoHS, M4 X 122168400-1 444- 62SCR, SET, SOC, CONE POINT, M3 x 4.0992763-5 333- 63LIMITER, ADJUSTMENT BOLT2119793-1 111- 66SCREW, DRIVE, RH, RoHS, 2 x .1882168078-1 222- 67TAG,IDENTIFICATION2119740-1 1-1- 70SCR, SET, FLT POINT M3 X 20.03-18032-3 222- 71DOCUMENTATION PACKAGE2119956-2 111- 82SPACER, CRIMPER455888-6 111- 84ASSY, LUBRICATOR, END FEED2119955-2 111- 133SERVO FEED LATCH ASM1633743-1 -1-- 135MEMORY CHIP, PROGRAMMEDSEE NOTE 4 -REF-- 137PIN, RETAIN, GRVD, 3/16 X .8543-23627-7 1--- 139BOLT, ADJUSTMENT2119092-2 111- 140RAM, ASIAN STYLE, END FEED2119651-1 111- 141APPLICATOR BASIC ASSEMBLY, EF2119655-6 111- 142FEED CAM, POST FEED2119653-2 ---- 144SCR, BHSC, RoHS (M4 X 16)2079383-8 111- 145DETENT PIN2119798-2 111- 152FEED CAM, AIR FEED2119641-2 1--- 153O-RING, .801 ID, .070 DIA. MAT.8-21084-1 111- 163SPRING, FEED FINGER240638-1 1--- 164COUNTER, MAGNETIC994970-2 REFREFREF- 166MAGNET, RARE EARTH HIGH ENERGY994969-1 111- 172RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3 2--- 183FEED FINGER ASSEMBLY,EF1901697-1 -REF-- 186SCR, BHSC, RoHS (M6 X 20)2079383-9 444- 191SCR, SKT HD CAP, RoHS, M3 X 61-2168083-1 222- 213TAG,IDENTIFICATION2119740-2 -1-- 238AIR FEED MODULE2063440-1 1--- 240SHCS, LOW HEAD, RoHS, M5 X 102168400-7 -2-- 242RETAINER, INSULATION DIAL2119083-1 111- 243WASHER, WAVE SPRING, CREST-TO-CREST2079764-1 111- 244CAM, SNAIL, INSULATION ADJUSTMENT2119082-9 111- 246SPRING, COMPRESSION1-22279-3 111- 249BUSHING, LCH5-12, MISUMI2079988-1 1--- 250PUSH ROD, AIR FEED2119640-1 1--- 251FINE ADJUST HEAD ASM, PACIFIC STYLE2119782-1 111- TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: .250 SERIES FASTON FLAG WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-2079 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 63538-1 63538-3 63963-1 WIRE SIZE CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 (2) 18 AWG W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 CRIMP HEIGHT REFERENCE SETTING 3.7 W1__FA_SETTING_1 5.6 W1__FA_SETTING_2 6.0 W1__FA_SETTING_3 7.8 W1__FA_SETTING_4 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: .250 SERIES FASTON FLAG WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-2079 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 62811-1 62811-2 WIRE SIZE CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 (2) 18 AWG W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 W2__DWG_WGAUGE_4 CRIMP HEIGHT REFERENCE SETTING 3.7 W2__FA_SETTING_1 5.6 W2__FA_SETTING_2 6.0 W2__FA_SETTING_3 7.8 W2__FA_SETTING_4 TERMINAL DATA: C3__TERM_MFG TERMINAL C3__CRIMP_SPEC_SRC_STR TERMINAL NAME: C3__TERM_NAME WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION - - - - - - TERMINALS APPLIED WIRE SIZE CRIMP HEIGHT X CRIMP HEIGHT REFERENCE SETTING W2__FA_SETTING_1 W2__FA_SETTING_2 W2__FA_SETTING_3 W2__FA_SETTING_4 APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.79 mm [.110] F INSUL 4.57 mm [.180] O APPL INSTRUCTIONS 408-10390 PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2- 2150129 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC - - - - - - - SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150129 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150129 -4 - - - 2- 2150129 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - PNEUMATIC FEED 2119950-1 2119792-9 - 2119641-2 - 2063440-1 2- 2150129 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2150129 -7 A CRIMP TOOLING KIT - - - - - - - - APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.79 mm [.110] F INSUL - - APPL INSTRUCTIONS 408-10390 CABLE DIAMETER RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150129 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150129 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 . APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 153. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. LUBRICATOR REQUIRED FOR STEEL TERMINALS. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. CUT TO LENGTH AT ASSEMBLY. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS LISTED IN THE APPLICATION SPECIFICATION. INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS #- # [# - # IN.] INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN RELEVANT APPLICATION SPECIFICATION. FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150129 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150129 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 153. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. TERMINAL LUBRICANT IS RECOMMENDED. 9 9 12 1210

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150129 B. WEAVER 03MAR2015 T. ELBIN 03MAR2015 T. ELBIN 03MAR2015 1:1 4 4 A -- - mm 0.5 0.13 0.013 0.0001 A 66 Ocean End Feed Applicator 2015 - - 2015 - SEE SHEET 1 - - - PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) 152 250 249 238 163 172 135 240133 CAM POSITIONS SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION A A SERVO FEEDER NOT INCLUDED A PNEUMATIC 137 1 1 1