38D2 MSYSTEM | Alldatasheet

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P. / 9ES-4564 DCS Input/Output Relay Card Series I/O RELAY CARD (high load current type) MODEL 38D2 Specifications are subject to change without notice. MODEL & SUFFIX CODE SELECTION MODEL CONNECTOR 1 : FCN type connector 2 : FCN type connector (plus FCN connector to couple the nest with another) Y1 : Yokogawa KS2 cable use Y2 : Yokogawa KS9 cable use K2 : Yamatake DCS DO use + coupling connector POWER INPUT K : 85 – 132V AC R : 24V DC OPTIONS /W : Surface mounting

ORDERING INFORMATION

Specify code number. (e.g. 38D2-B1-K)

RELATED PRODUCTS

  • Special cable (model: FCN)
  • Connector terminal block (model: CNT) GENERAL SPECIFICATIONS Construction: Metal plates assembly; angle bracket mounting; JIS or EIA standard rack Capacity: 16 positions Connection Power, alarm, voltage output: M3.5 screw terminals (nickel-plated brass; torque 0.8 N·m) Alarm output: Dry contact output provided when a fuse on the relay cards is blown. INSTALLATION Power input AC: Operational voltage range 85 – 132V 47 – 66 Hz, max. 15VA DC: Operational voltage range 24V DC ±10%, ripple 10% p-p max. Voltage output: Max. 125V (100V AC/24V DC) Max. 8A for the total of relay cards Operating temperature: -5 to +55°C (23 to 131°F) Operating humidity: 30 to 90% RH (non-condensing) Mounting: JIS/EIA standard rack or surface Dimensions: W480×H99×D170 mm (18.90”×3.90”×6.69”) Weight AC powered: 2.2 kg (4.9 lbs) DC powered: 2.0 kg (4.8 lbs) PERFORMANCE Insulation resistance 38D2-B1, B2, BY1, BY2: ≥100MΩ with 500V DC (I/O connector to power to alarm output to voltage output to FG) 38D2-BK2: ≥100MΩ with 500V DC (I/O connector or power to alarm output to voltage output to FG) Dielectric strength 38D2-B1, B2, BY1, BY2: 500V AC @1 minute (I/O connector to power to alarm output) 1500V AC @1 minute (I/O connector or power or alarm output to voltage output) 500V AC @1 minute* (I/O connector or power or alarm output to FG) 2000V AC @1 minute (voltage output to FG) 38D2-BK2: 500V AC @1 minute* (I/O connector or power to alarm output to FG) 1500V AC @1 minute (I/O connector or power or alarm output to voltage output) 2000V AC @1 minute (voltage output to FG) *1000V AC for 24V DC power input DESCRIPTIONS The 38D series I/O Relay Cards easily and quickly stand- ardize and facilitate installation of the DCS relay board.
  • 16 points per rack
  • Independent relay card
  • Test switch and LED help debugging and monitoring
  • Fuse provided to each channel
  • Standard rack receives either input cards or output cards
  • Input relay card is standard with a relay contact input and a re-transmitted output (5A).
  • Output relay card is standard with a voltage output for driving electromagnetic valve and a relay contact (5A).
  • Standard Rack (nest) MOUNTING REQUIREMENTS mm (inch) Observe appropriate wiring space under the rack. 450 (17.72) 4–M5 SCREW 465 (18.31) 57.2 (2.25) < EIA > 15 (.59) 50 (1.97) < JIS > ANGLE BRACKET

P. / 9ES-4564 EXTERNAL DIMENSIONS unit: mm (inch) 168 (6.61) 465 (18.31) 34 (1.34)99 (3.90) 50 (1.97) 2 (.08) 15 (.59) 480 (18.90) 435 (17.13) ■ RACK MOUNTING ■ SURFACE MOUNTING 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 15 16 POWER TERMINALS, ETC. 204 (8.03) 170 (6.69) CN2 CN1 CN3 57.2 (2.25) MODEL CODE 38D2 CONNECTOR -B1 -B2 -BY1 -BY2 -BK2 Yokogawa KS2 (16 chs.) X CN1 Yokogawa KS9 (32 chs.) X Yamatake J-RSK X CN2 FCN (16/32 chs.) X X CN3 FCN (coupling nests) X X X Couple the 38D-B1 with the 38D-B2 or BY2 in order to handle 32-point I/O. CONNECTION DIAGRAM & CONNECTOR PIN ASSIGNMENT ■ 38D2-B1 (FCN connector) 1CN2 ALARM DCS I/O U(+) V(–) POWER H(+) N(–) 8 FG VOLTAGE OUTPUT* *Used only in combination with Output Relay Card (model: 38D2-5).

  • Connector Pin Assignment I/O connector CN2: Fujitsu FCN364P040-AU PIN NO. ASSIGNMENT PIN NO. ASSIGNMENT A 1 ch. 1 + B 1 ch. 1 – A 2 ch. 2 + B 2 ch. 2 – A 3 ch. 3 + B 3 ch. 3 – A 4 ch. 4 + B 4 ch. 4 – A 5 ch. 5 + B 5 ch. 5 – A 6 ch. 6 + B 6 ch. 6 – A 7 ch. 7 + B 7 ch. 7 – A 8 ch. 8 + B 8 ch. 8 – A 9 ch. 9 + B 9 ch. 9 – A10 ch.10 + B10 ch.10 – A11 ch.11 + B11 ch.11 – A12 ch.12 + B12 ch.12 – A13 ch.13 + B13 ch.13 – A14 ch.14 + B14 ch.14 – A15 ch.15 + B15 ch.15 – A16 ch.16 + B16 ch.16 – A17 – A20, B17 – B20: Unused

P. / 9ES-4564 ■ 38D2-B2 (FCN connector) 1CN2 ALARM DCS I/O U(+) V(–) POWER H(+) N(–) 8 FG VOLTAGE OUTPUT* *Used only in combination with Output Relay Card (model: 38D2-5). CN338D2-B1 I/O

  • Connector Pin Assignment I/O connector CN2: Fujitsu FCN364P040-AU I/O connector CN3: Fujitsu FCN364P040-AU PIN NO. ASSIGNMENT (B2) PIN NO. ASSIGNMENT (B1) A 1 ch. 1 + B 1 ch. 1 + A 2 ch. 2 + B 2 ch. 2 + A 3 ch. 3 + B 3 ch. 3 + A 4 ch. 4 + B 4 ch. 4 + A 5 ch. 5 + B 5 ch. 5 + A 6 ch. 6 + B 6 ch. 6 + A 7 ch. 7 + B 7 ch. 7 + A 8 ch. 8 + B 8 ch. 8 + A 9 ch. 9 + B 9 ch. 9 + A10 ch.10 + B10 ch.10 + A11 ch.11 + B11 ch.11 + A12 ch.12 + B12 ch.12 + A13 ch.13 + B13 ch.13 + A14 ch.14 + B14 ch.14 + A15 ch.15 + B15 ch.15 + A16 ch.16 + B16 ch.16 + A17 – A20 are common negative for the 38D2-B2. B17 – B20 are common negative for the 38D2-B1. ■ 38D2-BY1 (KS2 cable) 1CN1 ALARM DCS I/O U(+) V(–) POWER H(+) N(–) 8 FG VOLTAGE OUTPUT* *Used only in combination with Output Relay Card (model: 38D2-5).
  • I/O Location I/O connector CN1: PS-40PE-D4T1-PN1 (ST2, ST3, ST4* use) 38D2-BY1 Location 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ST Card I/O No. *ST2, ST3 and ST4 (for Yokogawa KS2 cable) are the con- tact I/O cards used for Yokogawa DCS. ST2: 16-point contact inputs / 16-point contact outputs ST3: 16-point contact inputs × 2 (32 points) ST4: 16-point contact outputs × 2 (32 points)
  • Connector Pin Assignment PIN NO. ASSIGNMENT PIN NO. ASSIGNMENT 40 ch. 1 + 39 ch. 1 – 38 ch. 2 + 37 ch. 2 – 36 ch. 3 + 35 ch. 3 – 34 ch. 4 + 33 ch. 4 – 32 ch. 5 + 31 ch. 5 – 30 ch. 6 + 29 ch. 6 – 28 ch. 7 + 27 ch. 7 – 26 ch. 8 + 25 ch. 8 – 24 ch. 9 + 23 ch. 9 – 22 ch.10 + 21 ch.10 – 20 ch.11 + 19 ch.11 – 18 ch.12 + 17 ch.12 – 16 ch.13 + 15 ch.13 – 14 ch.14 + 13 ch.14 – 12 ch.15 + 11 ch.15 – 10 ch.16 + 9 ch.16 –

P. 4 / 9ES-4564 ■ 38D2-BY2 (KS9 cable) 1CN1 ALARM DCS I/O U(+) V(–) POWER H(+) N(–) 8 FG VOLTAGE OUTPUT* *Used only in combination with Output Relay Card (model: 38D2-5). CN338D2-B1 I/O

  • I/O Location I/O connector CN1: PS-50PE-D4T1-PN1 (ST5, ST6, ST7* use) I/O connector CN3: Fujitsu FCN364P040-AU (used to couple with the 38D2-B1) 38D2-BY2 Location 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ST Card I/O No. 38D2-B1 Location 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 ST Card I/O No. *ST5, ST6 and ST7 (for Yokogawa KS9 cable) are the con- tact I/O cards used for Yokogawa DCS. ST5: 32-point contact inputs / 32-point contact outputs ST6: 32-point contact inputs × 2 (64 points) ST7: 32-point contact outputs × 2 (64 points)
  • Connector Pin Assignment PIN NO. ASSIGNMENT PIN NO. ASSIGNMENT (BY2) (B1) 46 ch. 1 + 26 ch.17 + 45 ch. 2 + 25 ch.18 + 44 ch. 3 + 24 ch.19 + 43 ch. 4 + 23 ch.20 + 42 ch. 5 + 22 ch.21 + 41 ch. 6 + 21 ch.22 + 40 ch. 7 + 20 ch.23 + 39 ch. 8 + 19 ch.24 + 38 ch. 9 + 18 ch.25 + 37 ch.10 + 17 ch.26 + 36 ch.11 + 16 ch.27 + 35 ch.12 + 15 ch.28 + 34 ch.13 + 14 ch.29 + 33 ch.14 + 13 ch.30 + 32 ch.15 + 12 ch.31 + 31 ch.16 + 11 ch.32 + 47 – 50 are common negative for the 38D2-BY2. 27 – 30 are common negative for the 38D2-B1. ■ 38D2-BK2 (J-RSK cable) 1CN1 ALARM DCS Output U(+) V(–) POWER H(+) N(–) 8 FG VOLTAGE OUTPUT** * Must be coupled with the 38D2-B1. **Used only in combination with Output Relay Card (model: 38D2-5). CN338D2-B1 I/O
  • I/O Location Output connector CN1: 57GE-40500-751 (J-RSK cable use) Output connector CN3: Fujitsu FCN364P040-AU (used to couple with the 38D2-B1) 38D2-BK2 Location 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 DCS Output No. 38D2-B1 Location 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 DCS Output No.
  • Connector Pin Assignment PIN NO. ASSIGNMENT PIN NO. ASSIGNMENT (BK2) (B1) 3 ch. 1 + 11 ch.17 + 4 ch. 2 + 12 ch.18 + 5 ch. 3 + 13 ch.19 + 6 ch. 4 + 14 ch.20 + 7 ch. 5 + 15 ch.21 + 8 ch. 6 + 16 ch.22 + 9 ch. 7 + 17 ch.23 + 10 ch. 8 + 18 ch.24 + 27 ch. 9 + 19 ch.25 + 26 ch.10 + 20 ch.26 + 29 ch.11 + 21 ch.27 + 28 ch.12 + 22 ch.28 + 31 ch.13 + 23 ch.29 + 30 ch.14 + 24 ch.30 + 33 ch.15 + 25 ch.31 + 32 ch.16 + 50 ch.32 + 2, 34 – 39, 41 are common negative for the 38D2-BK2. 40, 42 – 47, 49 are common negative for the 38D2-B1. 1, 48: Power input (+) 2, 34 – 39, 41, 40, 42 – 47, 49: Power input (–)

P. 5 / 9ES-4564 MODEL & SUFFIX CODE SELECTION 38D2–1❑ MODEL INPUT Dry contact or open collector OUTPUT Relay contact TEST SWITCH 0 : Non-lock switch 1 : Lock switch Specify code number. (e.g. 38D2-11)

  • Standard Rack (model: 38D2-B) GENERAL SPECIFICATIONS Construction: Rack mounted; terminal access via screw terminals at the front and via connector at the rear Connection Input: M3.5 screw terminals Output to DCS: Card-edge connector Re-transmitted output: M3.5 screw terminals Power input: Supplied from the card-edge connector Screw terminal material: Nickel-plated steel (torque 0.8 N·m) Fuse: 0.5A incorporated Alarm contact: Dry contact output at the alarm output ter- minals of the rack when the fuse is blown. Isolation: Input or power to output Test switch AUTO: Output contact turns ON with input contact ON. OFF: Forced output OFF ON: Forced output ON LED indicator: Light turns on when the relay coil is ener- gized. INPUT & OUTPUT ■ INPUT: Dry contact or open collector Contact detecting: 24V DC @35mA ■ RELAY/RE-TRANSMITTED OUTPUT: SPDT Rating: 120V AC or 24V DC @5A (resistive load) Maximum switching rating: 250V AC @2A or 125V DC @0.2A (resistive load) Relay life Mechanical: 5 × 107 cycles Electrical: 105 cycles (30 cycles/min.) INSTALLATION Power input: Operational voltage range 24V DC ±10%, ripple 10% p-p max., approx. 35mA Operating temperature: -5 to +55°C (23 to 131°F) Operating humidity: 30 to 90% RH (non-condensing) Mounting: Standard Rack 38D2-B Dimensions: W20×H99×D177 mm (0.79”×3.90”×6.97”) Weight: 100 g (0.22 lbs) PERFORMANCE Insulation resistance: ≥100MΩ with 500V DC (input or power to output) Dielectric strength: 500V AC @1 minute (input or power to output) 500V AC @1 minute* (output to ground) *1000V AC for 24V DC power input with the 38D2-B FRONT VIEW unit: mm (inch)
  • Input Relay Card TEST SW LED 99 (3.90) 20 (.79) 1 2 4 5 2–4.3 (.17) dia. MTG HOLE M3.5 SCREW 5–M3.5x7 (x.14) SCREW

P. 6 / 9ES-4564 SCHEMATIC CIRCUITRY & CONNECTION DIAGRAM POWER 1(+) ALARM 2 1 3 RETRANSMITTED OUTPUT CARD SIDE CARD SIDE No.1IN No.2 IN CONNECTOR 4 5 2 1 3 4 5 ALARM FUSE TEST SW AUTO OFF ON AUTO OFF ON X2 X2X1 TO DCS STATUS INPUT CIRCUIT RETRANSMITTED OUTPUT 2(–)

P. / 9ES-4564 MODEL & SUFFIX CODE SELECTION 38D2–5❑ MODEL INPUT Dry contact or open collector OUTPUT Relay contact and voltage TEST SWITCH 0 : Non-lock switch 1 : Lock switch Specify code number. (e.g. 38D2-51)

  • Standard Rack (model: 38D2-B) GENERAL SPECIFICATIONS Construction: Rack mounted; terminal access via screw terminals at the front and via connector at the rear Connection Input: Card-edge connector Relay & voltage output: M3.5 screw terminals Power input: Supplied from the card-edge connector Screw terminal material: Nickel-plated steel (torque 0.8 N·m) Fuse: 0.5A incorporated Alarm contact: Dry contact output at the alarm output ter- minals of the rack when the fuse is blown. Isolation: Input or power to output Test switch AUTO: Output contact turns ON with input contact ON. OFF: Forced output OFF ON: Forced output ON LED indicator: Light turns on when the relay coil is ener- gized. Spark quenching diode: Close across the jumper pin on the PCB with voltage output INPUT & OUTPUT ■ INPUT: Dry contact or open collector Contact detecting: 24V DC @45mA ■ RELAY CONTACT OUTPUT: SPDT Rating: 120V AC or 24V DC @5A (resistive load) Maximum switching rating: 250V AC @2A or 125V DC @0.2A (resistive load) Relay life Mechanical: 5 × 107 cycles Electrical: 105 cycles (30 cycles/min.) ■ VOLTAGE OUTPUT: 100V AC or 24V DC ±10% Load current: 0.5A max. (8A max. in the total of 16 cards) INSTALLATION Power input: Operational voltage range 24V DC ±10%, ripple 10% p-p max., approx. 45mA Operating temperature: -5 to +55°C (23 to 131°F) Operating humidity: 30 to 90% RH (non-condensing) Mounting: Standard Rack 38D2-B Dimensions: W20×H99×D177 mm (0.79”×3.90”×6.97”) Weight: 100 g (0.22 lbs) PERFORMANCE Insulation resistance: ≥100MΩ with 500V DC (input or power to output) Dielectric strength: 1000V AC @1 minute (input or power to output) 2000V AC @1 minute (output to ground) FRONT VIEW unit: mm (inch)
  • Output Relay Card TEST SW LED 99 (3.90) 20 (.79) 1 2 4 5 2–4.3 (.17) dia. MTG HOLE M3.5 SCREW 5–M3.5x7 (x.14) SCREW

P. / 9ES-4564 SCHEMATIC CIRCUITRY & CONNECTION DIAGRAM 1 2 3 6H(+) 7N(–) CARD SIDE No.1 OUT No.1 X1 X1 CARD SIDE No.2 OUT CONNECTOR 4 5 1 2 3 4 5 ALARM FUSE JUMPER PIN TEST SW AUTO OFF ON DCS RELAY OUT No.2 VOLTAGE OUTPUT ALARM POWER 1(+) 2(–)

P. 9 / 9ES-4564 COMBINATION EXAMPLE ST2 CARD 38D2-BY1 38D2-BY1 CONTACT IN 16 CONTACT OUT 16 SPECIAL CABLE KS2 KS2 ST3 CARD 38D2-BY1 38D2-BY1 CONTACT IN 16 CONTACT IN 16 SPECIAL CABLE KS2 KS2 ST4 CARD 38D2-BY1 38D2-BY2 CONTACT OUT 16 CONTACT OUT 16 SPECIAL CABLE KS2 KS2 ST5 CARD 38D2-B1 38D2-BY2 CONTACT IN 16 FCN CABLE FCN CABLE CONTACT IN 16 SPECIAL CABLE KS9 38D2-B1 38D2-BY2 CONTACT OUT 16 CONTACT OUT 16 KS9 ST7 CARD 38D2-B1 38D2-BY2 CONTACT OUT 16 FCN CABLE FCN CABLE CONTACT OUT 16 SPECIAL CABLE KS9 38D2-B1 38D2-BY2 CONTACT OUT 16 CONTACT OUT 16 KS9 ST6 CARD 38D2-B1 38D2-BY2 CONTACT IN 16 FCN CABLE FCN CABLE CONTACT IN 16 SPECIAL CABLE KS9 38D2-B1 38D2-BY2 CONTACT IN 16 CONTACT IN 16 KS9 ■ WITH MULTI-POINT STATUS I/O CARDS