3829

3829 3M | Alldatasheet

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Technical content

Instructions for the assembly of 3M™ Plug Connector 101XX-6000XX Series onto 3M Round Jacketed Discrete Wire Cable 3600 or 3644 Series. All items shown below are included in the basic unit of the 3M MDR Hand Tool Kit 3829, stock number FE-5100-0088-1. 3M MDR Plug Connector 101XX-6000XX 3M™ Replacement Blades 3828 P/N FE-5100-1155-7 3M™ Cove r Stops 3M™ Hand Press 3829 3M™ Cutting Unit 3829-05 P/N FE-5100-3869-1 3M™ Fixture Unit 3829-02 P/N FE-5100-3866-7 3M™ Platen 3829-04 P/N FE-5100-3868-3 3M™ Locator Plate 3829-03 P/N FE-5100-3867-5 3M™ Bench Clamp 3829-01 P/N FE-5100-3865-9 3M™ Gauge Block Hex Key Slotted Cover 2nd Cover Connector Body

3M™ MDR Hand Tool 3829 set-up Cover set-up and installation Cable and Connector Termination Step One Mount the 3M™ Hand Press to a bench using the 3M™ Bench Clamp. Mounting area for 3M™ Cutting Unit 3829-05 and 3M™ Platen 3829-04. Mounting area for 3M™ Fixture Unit 3829-02 and 3M™ Locator Plate 3829-03. Place correct cover stop here. Number on the cover stop indicates the correct connector size. Adjustment knob for cable location on 3M™ Fixture Unit 3829-02. 3M™ Fixture Unit 3829-02 Slide cover lock in to close and locate the cover position. To install the slotted cover: A. Close cover locks. B. Check that slotted cover is forward. C. Place and push cover against cover stop. D. Push cover down and behind the cover lock. Hold the cable in the cable clamp by tightening this knob. Backshells -- remember to put them on. Place cable into the clamp to start the assembly process. Position 3M™ Fixture Unit 3829-02 in 3M Hand Press 3829. Position wires in cover slot by spreading individual wires into color groups as directed by your wiring diagram. Cable preparation – expose approximately three inches of cable.

Completed Assembly of the Two Covers and Cable Place wires over and through cover slots and into slots of 3M™ Fixture Unit 3829-03 with a pulling-down motion to hold wire in place. Install 3M™ Cutting Unit 3829-05. Push it in until it stops. Place 2nd cover on top of 3M™ Slotted Cover Assembly. To assemble cover no. 2: A. Rub paper liner to assure adhesive transfer, then remove paper liner. B. Position notched end of cover no. 2 toward operator. C. Press cover no. 2 onto assembly in fixture unit. Slide 3M™ Fixture Unit 3829-02, with the completed assembly, into the hand press until the fixture unit stops. Close the handles of the hand press to terminate and trim the wires. A. Hold down the assembly when removing the cut wires. B. Remove assembly from 3M™ Fixture Unit.

For technical, sales, or ordering information, contact 3M at: Phone 1-800-225-5373 Fax 1-800-325-5329 Important Notice All statements, technical information, and recommendations related to 3M’s products are based on information believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such use. Any statements related to the products which are not contained in 3M’s current publications, or any contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of 3M. Warranty; Limited Remedy; Limited Liability. This product will be free from defects in material and manufacturer for periods of one (1) year from date of purchase. 3M MAKES NO OTHER WARRANTIES, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this product is defective within the warranty period stated above, your exclusive remedy shall be, at 3M’s option, to replace or repair the 3M product or refund the purchase price of the 3M product. Except where prohibited by law, 3M will not be liable for any loss or damage arising from this 3M product, whether direct, indirect, special, incidental or consequential regardless of the legal theory asserted. Interconnect Solutions Division 6801 River Place Blvd. Austin, TX 78726-9000 www.3m.com/interconnects Recycled paper Litho in USA. 40% Pre-consumer waste paper 10% Post-consumer waste paper © 3M IPC 2000 78-8118-0739-1 (1200.25) Insert 3M™ Platen 3829-04 until it stops. Insert 3M™ Locator Plate 3829-03. Place completed two cover/cable assemblies into 3M™ Locator Plate 3829-03. Align the orientation of the connector body and cover assembly. Slide 3M™ Locator Plate 3829-03 into back stop of 3M Hand Press 3829. A. Place 3M™ Gauge Block here. B. Close handles to complete connector termination. C. Remove harness. Termination is complete. 3M™ Hand Press handles All completed assemblies should be visually inspected.