ATS-638278500 MOLEX | Alldatasheet
Document overview
- Manufacturer or author: Provided By ALLDATASHEET.COM(FREE DATASHEET DOWNLOAD SITE)
- PDF pages: 8
Technical content
Hand Crimp Tool for Ditto Wing Genderless Interconnects Terminals Doc No: ATS-638278500 Release Date: 09-29-15 UNCONTROLLED COPY Page 1 of 8 Revision: A Revision Date: 09-29-15 INSULATION CRIMP BRUSH STRIP LENGTH BELL MOUTH CONDUCTOR CRIMP HEIGHT BEND DOWN BEND UP ROLLING WIRE TWISTING CUT-OFF TAB SEAM HAND CRIMP TOOL Application Tooling Specification Sheet Order No. 63827-8500
FEATURES
A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications Dies and Locator from this tool can be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), with the use of the 63816-0800 Crimp Head Many different tool kits can be used with a single Battery Powered Crimp Tool This tool is IPC/WHMA A-620 Class 2 compliant This tool is RoHS compliant, however RoHS compliant is not required SCOPE Products: Ditto Wing Genderless Interconnects Terminal, 20–22 AWG. Terminal Series No. Terminal Order No. Wire Size Insulation Diameter Strip Length ▲IPC/WHMA-A620 (1) Terminal (2) Reel AWG mm In. mm In. mm In. (1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. (2) Overall insulation OD specification for terminal. DEFINITION OF TERMS TYPE 4D
Hand Crimp Tool for Ditto Wing Genderless Interconnects Terminals Doc No: ATS-638278500 Release Date: 09-29-15 UNCONTROLLED COPY Page 2 of 8 Revision: A Revision Date: 09-29-15 ▲Insulation Crimp Note: Due to the terminal’s insulation grip design and/or insulation diameter range, this tool uses “overlap” form geometry in the insulation punch. This produces an overlap insulation crimp (A620 – compliant). While the insulation punch profile may appear “lopsided”, this is a normal condition for this tool. See figure to the right. (Some tools with multiple crimp pockets may not have the “overlap” profile on all pockets). CONDITIONS: After crimping, the conductor profiles should measure the following. Terminal Series No Wire Size Conductor Crimp Height Width AWG mm In. mm In. 150197 150200 Terminal Series No Wire Size Insulation Crimp Maximum Pull Force Minimum Profile Height (Ref.) Width (Ref.) A B C D AWG mm In. mm In. N Lb. 22 20 20 22 150197 150200 ▲To Achieve IPC-A-620 Class 2 Crimps, the following over-all wire insulation diameter ranges are recommended: Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Note: A crimp height chart is provided with this document as Reference Only. Due to the wide range of wires, strands, insulation diameters, and durometers available, actual crimp height measurements may very slightly. An occasional, destructive, pull force test should be performed to check hand tool crimp. Pull Force value Must exceed the Minimum pull force specifications listed. OVERLAP INSULATION CRIMP OVERLAP FORM GEOMETRY ANVIL PUNCH WIRE SQUEEZE HANDLES TOGETHER HANDLE WILL SPRING OPEN Figure 1 LOCATOR IN DOWN POSTION PUSH ON THE LOCATOR BUTTON Figure 2
Hand Crimp Tool for Ditto Wing Genderless Interconnects Terminals Doc No: ATS-638278500 Release Date: 09-29-15 UNCONTROLLED COPY Page 6 of 8 Revision: A Revision Date: 09-29-15 4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application. 5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, and store the tool in a clean, dry area. Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed. The tool will open easily by pressing up on the ratchet release lever in the movable handle. See Figure 11 How to Adjust Tool Preload (See Figure 12) This hand tool is factory preset to 25-45 LBS. preload. It may be necessary over the life of the tool to adjust tool handle preload force. Listed below are the steps required to adjust the crimping force of the hand tool to obtain proper crimp conditions: 1. Hold the hand tool in the palm of your hand as shown in Figure 12. Using the index finger squeeze the link towards the top of the hand tool frame. This will release the preload adjustment wheel. 2. Rotate the setting wheel counter-clockwise (CCW) to increase handle force. The numbers will display higher. To decrease handle force, rotate the setting wheel clockwise (CW). 3. Release the link to lock the setting wheel in place. 4. Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted. Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. CAUTIONS: 1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for production use. Repetitive use of this tool should be avoided. 2. Insulated rubber handles are not protection against electrical shock. 3. Wear eye protection at all times. 4. Use only the Molex terminals specified for crimping with this tool.
Hand Crimp Tool for Ditto Wing Genderless Interconnects Terminals Doc No: ATS-638278500 Release Date: 09-29-15 UNCONTROLLED COPY Page 7 of 8 Revision: A Revision Date: 09-29-15 Certification Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify hand tools. This tool is qualified to pull force only. To re-certify, crimp a terminal to a wire, which has been stripped 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing. If the tool does not meet minimum pull force values, handle preload should be increased and the pull test rerun, (See How to Adjust Preload). When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and replaced.
Hand Crimp Tool for Ditto Wing Genderless Interconnects Terminals Doc No: ATS-638278500 Release Date: 09-29-15 UNCONTROLLED COPY Page 8 of 8 Revision: A Revision Date: 09-29-15 Figure 13 PARTS LIST Item Number Order Number Description Quantity REF 63827-8500 Hand Crimp Tool Figure 13 1 63827-8575 Locator Assembly (Red) 1 2 63810-0104 Spring, Return 1 3 63810-0105 Spring, Ratchet 1 Visit our Web site at http://www.molex.com