38221

38221 MACOM | Alldatasheet

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AMP SUPERSEAL 7.5 SERIES | CUSTOMER MANUAL | Nr. 41412-20000 | i AMP SUPERSEAL 1.5 SERIES IS A TRADEMARK OF AMP INC. REV.B: ISSUED SEPTEMBER '93 (ETO0-0120-93) [1 t0/33) | REV.A: ISSUED APRIL '93 (£T00-0058-93) |

g ; AMP : CUSTOMER MANUAL i Wr. 412-20000 i i FOREWORD { y : The AMP SUPERSEAL 1.5 SERIES connectors have been designed to : meet the severe performances required by usage in automotive : field. Refer to AMP Specification 108-20090 for details. : It must be noted that these connectors are fully intermateable ; with Rheinshagen METRI-PACK 150 Series. . The following paragraphs are intended as general guide for the - best use of the connectors for making harnesses and for their maintenance. C Detailed instructions for crimping contacts with wire seals are given in the attached Application Specification 114-20045. 1 of 8

a ' AMP

4 CUSTOMER MANUAL

4 Nr.412-20000 : : 1) HARNESS ASSEMBLY OPERATION : 1.1) Insertion of crimped contacts into housin : Contacts can be inserted into housing cavities in one po- ; . sition only. The correct placing is shown here below. - RSS s pas 1 SAN) : \\ ra sss) . FIG.1 After insertion of a contact, pull back the wire lightly to check if the contact is securely locked in position. 1.2) Insertion of cavity plug * Cavity plug PN 282081-1 must be used when some cavity is not loaded with contacts, to prevent the ingress of wa- ter. Insert it deeply into the cavity by means of a pin as shown. If necessary, it can be removed by a pin point. CAVITY PLUG . SSS Ne Sy “SSE. we Sees MES ce Pe OT x 4 mm x 4 mm FIG.2

4 Nr.412-20000 . : 1.3) Positioning of anti-back out device i The AMP SUPERSEAL 1.5 SERIES connectors are supplied with i an anti-back out device, pre-assembled on both receptacle t “ and tab housings. : After loading of all crimped contacts, these devices must : be pushed in "closed" position. If one contact is not properly seated in the cavity, the i plastic locking lance remains deflected: the anti-back } out device can’t be closed. This condition is a warning 1 for the user. Morevoer, with this device not closed, the i mating with the counterpart can’t be completed. TAB_HSG CL a QE Ig ss a : RNS ANTI-BACK OUT DEVICE CONTACT NOT PROPERLY SEATED ZY PLUG HSG ZW ; Yi Liman ae Bh) ZL zm bit] ANTI-BACK OUT DEVICE ; FiG.3

3 Wr. 412-20000 y : 1.3.1) Closing the anti~back out device of plug housing ‘ - For 2 to 6 position plugs, manually operated, the sequence is: “ rotate the device to deflect the central lances inwardly, and then push till to the locking of the side arms. 7 a NS \\ANTI-BACK OUT DEVICE FIG. 4 - For 2 to 6 position plugs, operated by harness maker machine, the sequence is: - push inwardly: - the two lances for 2 pos. hsg ~ the central lance for 3 and 5 pos. hsg - the two central lances for 4 and 6 pos. hsgs. - then push till to the locking of the side arms. { if . : =< “\\ANTI-BACK OUT DEVICE : FIG.S

3 . GUSTOMER HANUAL s ¥r.412-20000 : ’ ~ For 1 position, manually or by machine operated: : Push the device till its upper end is at the same level of the housing mating face. . ee eceeaeattt YY, ou LLL LL ZEEE cee i LLL ou Vem ANTI-8ACK OUT DEVICE LOLI E ELE FIG.6 1.3.2) Closing the anti-back out device of tab housing For 1 to 6 pos., manually or machine operated: Push the device by a jig till the stop. (Different jigs are requested for 1 & 2 position housings and 3 to 6 position housings). ANTI-BACK OUT DEVICE <TC SC ey WN re a 3 SSS IY SS WW WS . FIG.7

i "GUSTOMER MANUAL iy Wr.412-20000 . . 5 1.4) Removal of contacts : { Since the locking lance of contacts can be reached from i the mating side of the housings, it is necessary firstly j i t ¥ i to remove the anti-back out device. i “ : 1.4.1) Removal of receptacle contact \\ a)- Deflect the side arms of anti~back out device and ' pull it away. b)- Insert the contact extraction tool (PN 784980-1) : between contact and lance nose, then rotate it slightly as shown. c)- Pull the wire. ANTI-BACK OUT DEVTCE CONTACT FETA OAD () oi RN HG ESTRH aA NN HY Sin BN w N A NR He S gIN Pe jUP]\\ NNO is Nias Ns N NYe N —T— N if N ¢ 2 || 1 ETT Ti N . —— P a, SGN - EXTRACTION TOOL , F1G.8 Caution: be careful not to insert the extraction tool in the : contacting area of receptacle.

| CUSTOMER MANUAL ~ | Nr, 412-20000 - 1.4.2) Removal of tab contact a)- Insert the extraction tool (PN 785084-1) in one of central holes of anti-back out device and pull it away. ‘ b)- Insert the contact extraction tool (PN 784980-1) between contact and lance nose, then rotate it slightly as shown. . c)- Pull the wire. EXTRACTION TOOL SS SOE t © f : Z| gy N N N N Z Z, N N N oc N Al IY N N NAY X N A N N N XA N —n7 N din N N oN a N Yr? 7 g NI N Zi NIESIINS NUNS ahh Boh -Z Gs g Z Gy Ze Y er LG Z 1 2 1 2 - : | — 3 (ee ee / | : FIG.9 CONTACT EXTRACTION TOOL Caution: Rotating the extraction tool, be careful not to deform the tab.

j Nr. 4142-20000 : 2) REPAIR AND MAINTENANCE ! During repair and maintenance operation of wirings, replace- i ment of contacts may occur. In such cases, the following pro- : cedure is recommended: : y H a) Cut off the wire of defective contact you have to remove. : b) Strip the wire insulation for the length requested by Ap- : plication Specification, according to the section of wire itself. c) Slide the new wire seal over the wire. (See Appl. Spec. 114-20045 for the proper choice and its positioning). da) Crimp the new contact following the instruction of the men- : oy tioned Application Spec. uae For maintenance, is available a crimping hand tool For its use, see Instruction Sheet 411-20000. 3) PANEL MOUNT OPTION The tab housings are provided with two "L" shaped guides in which can be inserted a special elastic clip, allowing the pa- nel mounting of the connector. The clip, not produced by AMP, can have different shapes, ac- cording to the Customer needs. An example is shown in Fig. 10. ( Ss S SS = Cys FIG.10