ENG_DS_2207 TEC | Alldatasheet

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Technical content

2.54 mm Wire-to-Board Connectors

The 2.54 mm single and dual row cable connector system is excellently suitable for reliable and space saving connections between Printed Circuit Boards (PCB) and decentral units, e.g. lamps or info panels, front plate elements like buttons, switches or LEDs, motors, fans etc. The cable system can be used in different applications, for example: automotive, industrial, medical or even lighting technology. Thanks to the availability of vertical and right angle male connectors and female connectors with 180° cable outlet the system can be used in a versatile manner. Emphasis is put on flexibility of the usable cable sizes. Thus the required current rating can be adjusted over a wide range. The vertical and right angle male connectors provide Surface Mount Technology (SMT) terminals and the female connector has contact cavities according to the crimp contacts. The plastic material used is suitable for lead- free reflow soldering. Tape and reel packaging and pick and place pad for automatic assembly is a standard. The crimp contacts are secured twice and reach high retention forces. For each pin number, there are four mechanical and different colored coding versions with high blocking forces against mismating available. Cable and male connector have a locking system on both sides, which helps prevent the contact from loosening due to vibration. The robust interlocking can be manually released without tools.

FEATURES

Description MaxiBridge (Au) MaxiBridge QT (Sn) Pitch 2.54 mm No. of Pins 2, 3, 4, 5, 6, 8, 10, 2x5, 2x10 Current rating per contact up to 12 A (depends on cable) up to 7 A Termination technology Male connector SMT, female connector crimp Cables American Wire Gauge (AWG) 18, AWG 20, AWG 22, AWG 24 & AWG 26 Metric 0.35 mm2, 0.5 mm2, 0.75 mm2 AWG 20, AWG 22 Metric 0.35 mm2, 0.5 mm2 Packaging Male Tape and Reel Female pre-assembly or poly-bag Variants Single row male connectors, vertical and right angle Dual row male connectors, vertical and right angle Cable assemblies: Female connectors crimp, single and dual row, vertical Coding black, blue, green, red black Automotive standard LV214 and USCAR 2 for automotive connectors CAPABILITIES Single Row Variants

  • right angle male - female with 180° cable outlet
  • vertical male - female with 180° cable outlet Dual Row Variants
  • right angle male - female with 180° cable outlet
  • vertical male - female with 180° cable outlet
  • The rugged insulation body of the male connector provides an highly reliable cable connector guide. Easy Assembly
  • Pick-and-place cover for automatic assembly of the vertical male connectors with a vacuum pipette. Locating Pegs
  • Two pegs (round and oval) provides exact positioning on the PCB. In addition, they enable a compensation of the PCB hole tolerances. Robust Solder Clips
  • Reliable retention force on the PCB due to ruggedized solder clips. In addition, they serve as an integrated strain relief. Locking for Housing
  • The robust locking system with latches on both sides can be manually released without tools and resist high vibrations. During the locking process, there is an audible latching. Coding
  • Four different colored codings per pin number. With high blocking forces against mismating. Contact Locking
  • Primary and secondary locking of the crimp contact inside the connector housing. SSL-Lighting Technology
  • Connectors with colorless insulation bodies help prevent shadow formation in lighting applications, e.g. LED strips with transparent diffusion disks. Thus providing uniform light distribution.
  • transport safe packaging
  • automatic assembly. Automatic Assembly and Reflow Soldering
  • for efficient processing on modern assembly lines. ELECTRICAL AND MECHANICAL CHARACTERISTICS Technical Data Description Standard MaxiBridge Male, Single and Dual Row MaxiBridge Female, Single and Dual Row MaxiBridge QT Male, Single and Dual Row MaxiBridge QT Female, Single and Dual Row Climate category DIN EN 60068-1 test b 55 / 150 / 56 Temperature range -55 / 150 °C -40 / 105 °C * Current rating per contact IEC 60512 test 5b up to 12 A (depends on cable) max. 7 A at 20 °C Air- and creepage distance contact - contact min. 1.2 mm Operating voltage IEC 60664 The permissible operating voltages depend on the customer application and on the applicable or specified safety requirements. Insulation coor- dination according to IEC 60664-1 has to be regarded for the complete electrical device. Therefore, the maximum creepage and clearance dis- tances of the mated connectors are specified for consideration as a part of the whole current path. In practice, reductions in creepage or clear- ance distances may occur due to the conductive pattern of the printed board or the wiring used, and have to be taken into account separately. As a result the creepage and clearance distances for the application may be reduced compared to those of the connector. Dielectric strength IEC 60512 test 4a contact – contact 1000 Vrms Contact resistance IEC 60512 test 2a ≤ 20 mΩ < 25 mΩ Insulation resistance IEC 60512 test 3a ≥ 104 MΩ Broadband noise DIN EN 60068-2-64 10 – 1000 Hz 27.8 m/s2 TBC Contact disturbance (while broadband noise) DIN EN 60068-2-64 < 1 µs TBC Shock half sine IEC 60068-2-27 30 g 6 ms TBC Contact disturbance (while shock test) IEC 60512 test 2e < 1 µs TBC Mechanical operation IEC 60512 test 9a 500 mating cycles 20 mating cycles Insertion and withdrawal force IEC 60512 test 13b ≤ 1 N per contact 1 N per contact Gauge retention force IEC 60512 test 16e > 0.15 N TBC

Male,Single and Dual Row MaxiBridge Female, Single and Dual Row MaxiBridge QT Male, Single and Dual Row MaxiBridge QT Female, Single and Dual Row Processing Conditions Hand soldering temperature max IEC 60068-2-20 3.5 s at 350 °C 3.5 s at 350 °C Reflow soldering temperature max. JEDEC J-STD-020 30 s at 260 °C > 30 s at 260 °C Coplanarity < 0.1 mm < 0.1 mm Housing Material Insulation body LCP PA46 LCP PA46 CTI value IEC 112 175 225 175 UL flame rating UL 94 V-0 UL file plastic material E83005 E47960 E83005 E47960 Contact Material Base material Cu alloy Mating area gold plating Sn Termination area Sn Environment Compatibility Recycling no flame-retardant additives, no toxic additives allow easy recycling Product Approval UL E84703 TBC Recommended Layout B a1 1,95 3,2 5,9 1,02 7,6 2,54 0,4 2,2 3,15±0,03 1,6-0,03 C 12,2 5,05 A A B C 10,34 8,84 11,54 12,88 11,38 14,08 4 15,42 13,92 16,62 5 17,96 16,46 19,16 20,50 19,00 21,70 8 25,58 24,08 26,78 No. of Contacts Product Specification

  • SMT termination
  • single row connectors
  • current rating up to 12 A per contact
  • automated board assembly
  • four different colored codings
  • for available part numbers please refer to our website MAXIBRIDGE RIGHT ANGLE MALE, SINGLE ROW No. of Contacts A B C 2 10.34 8.84 11.54 3 12.88 11.38 14.08 4 15.42 13.92 16.62 5 17.96 16.46 19.16 6 20.50 19.00 21.70 8 25.58 24.08 26.78 10 30.66 29.16 31.86 Dimensional Drawings Recommended LayoutRecommended Layout B a1 1,95 3,2 5,9 1,02 7,6 2,54 0,4 2,2 3,15±0,03 1,6-0,03 C 12,2 5,05 A A B C 10,34 8,84 11,54 12,88 11,38 14,08 4 15,42 13,92 16,62 5 17,96 16,46 19,16 20,50 19,00 21,70 8 25,58 24,08 26,78 No. of Contacts All dimensions in mm

No. of A B C 10,34 8,84 11,54 12,88 11,38 14,08 4 15,42 13,92 16,62 5 17,96 16,46 19,16 20,50 19,00 21,70 8 25,58 24,08 26,78 B A -0,03 2,54 3,157,6 ±0,03 0,4 4,8 2,2 1,95 1,6 1,4 C 7,2 9,4 Contacts Product Specification

  • SMT termination
  • single row connectors
  • current rating up to 12 A per contact
  • automated board assembly
  • four different colored codings
  • for available part numbers please refer to our website MAXIBRIDGE VERTICAL MALE, SINGLE ROW No. of Contacts A B C 2 10.34 8.84 11.54 3 12.88 11.38 14.08 4 15.42 13.92 16.62 5 17.96 16.46 19.16 6 20.50 19.00 21.70 8 25.58 24.08 26.78 10 30.66 29.16 31.86 Dimensional Drawings Recommended Layout 2,54 B 2,54 -0,031,6 0,4 ±0,032,2 7,6 8,3 1,02 1,95 2,54 3,15 1,4 C 7,99 13,7 20 A A B C 17,961 6,46 19,16 30,66 29,16 31,86 Recommended Layout No. of Contacts Product Specification
  • SMT termination
  • dual row connectors
  • current rating up to 12 A per contact
  • automated board assembly
  • four different colored codings
  • for available part numbers please refer to our website MAXIBRIDGE RIGHT ANGLE MALE, DUAL ROW No. of Contacts A B C 10 17.96 16.46 19.16 20 30.66 29.16 31.86 Dimensional Drawings Recommended Layout 2,54 B 2,54 -0,031,6 0,4 ±0,032,2 7,6 8,3 1,02 1,95 2,54 3,15 1,4 C 7,99 13,7 20 A A B C 17,961 6,46 19,16 30,66 29,16 31,86 Recommended Layout No. of Contacts Recommended Layout No. of A B C 10,34 8,84 11,54 12,88 11,38 14,08 4 15,42 13,92 16,62 5 17,96 16,46 19,16 20,50 19,00 21,70 8 25,58 24,08 26,78 B A -0,03 2,54 3,157,6 ±0,03 0,4 4,8 2,2 1,95 1,6 1,4 C 7,2 9,4 Contacts All dimensions in mm All dimensions in mm

17,961 6,46 19,16 30,66 29,16 31,86Recommended Layout 2,54 2,54 B C a1 2,47 2,54 5,47 1,02 2,2 2,54 7,6 ±0,03 1,95 3,15 -0,03 1,02 0,4 1,6 2,47 A 9,4 7,94 No. of Contacts Product Specification

  • SMT termination
  • dual row connectors
  • current rating up to 12 A per contact
  • automated board assembly
  • four different colored codings
  • for available part numbers please refer to our website MAXIBRIDGE VERTICAL MALE, DUAL ROW No. of Contacts A B C 10 17.96 16.46 19.16 20 30.66 29.16 31.86 Dimensional Drawings Recommended Layout 20 A B C 17,961 6,46 19,16 30,66 29,16 31,86Recommended Layout 2,54 2,54 B C a1 2,47 2,54 5,47 1,02 2,2 2,54 7,6 ±0,03 1,95 3,15 -0,03 1,02 0,4 1,6 2,47 A 9,4 7,94 No. of Contacts MAXIBRIDGE VERTICAL FEMALE, SINGLE ROW Product Specification
  • crimp contact with primary and secondary locking
  • single row connectors
  • current rating up to 12 A per contact
  • four different colored codings
  • for available part numbers please refer to our website No. of Contacts A B 2 11.54 7.74 3 14.08 10.28 4 16.62 12.82 5 19.16 15.36 6 21,70 17.90 8 26.78 22.98 10 31.86 28.06 Cover pressed onCover loose mounted B 5,55 4,55 Dimensional Drawings Crimp contact
  • AWG 20
  • AWG 22
  • AWG 24
  • AWG 26
  • Metric 0.35 mm2
  • Metric 0.5 mm2
  • Metric 0.75 mm2 All dimensions in mm All dimensions in mm

MAXIBRIDGE VERTICAL FEMALE, DUAL ROW A 11,54 14,08 A L 4 16,62 5 19,16 21,70 8 26,78 No. of Contacts Product Specification

  • cable assemblies with crimp female connectors
  • single row connectors
  • different cable types
  • connectors with four different colored codings
  • wire cross sections AWG 20, 22, 24 and 26
  • for available part numbers please refer to our website MAXIBRIDGE CABLE ASSEMBLIES, SINGLE ROW No. of Contacts A 2 11.54 3 14.08 4 16.62 5 19.16 6 21.70 8 26.78 10 31,86 Dimensional Drawings A 19,16 31,86 7,94 15,9 A L No. of Contacts Product Specification
  • cable assemblies with crimp female connectors
  • single row connectors
  • different cable types
  • connectors with four different colored codings
  • wire cross sections AWG 20, 22, 24 and 26
  • for available part numbers please refer to our website MAXIBRIDGE CABLE ASSEMBLIES, DUAL ROW No. of Contacts A 10 19.16 20 31.86 Dimensional Drawings 8,3 9,14 7,94 7,1 A B Covers loose mounted Covers pressed on Product Specification
  • crimp contact with primary and secondary locking
  • single row connectors
  • current rating up to 12 A per contact
  • four different colored codings
  • for available part numbers please refer to our website No. of Contacts A B 10 19.16 15.36 20 31.86 28.06 Dimensional Drawings Crimp contact
  • AWG 20
  • AWG 22
  • AWG 24
  • AWG 26
  • Metric 0.35 mm2
  • Metric 0.5 mm2
  • Metric 0.75 mm2 All dimensions in mm All dimensions in mm All dimensions in mm

ERNI Electronics GmbH & Co. KG a TE Connectivity Ltd. company Seestraße 9

73099 Adelberg

www.te.com www.erni.com CATALOGte.com 2022 TE Connectivity. All Rights Reserved. TE Connectivity, TE connectivity (logo), ERNI, MaxiBridge and Every Connection Counts are trademarks owned or licensed by the TE Connectivity family of companies. All other logos, products and/or company names referred to herein might be trademarks of their respective owners. The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity‘s obligations shall only be as set forth in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the suitability of each such product for the specific application. 074593 03/22 Original Connect With Us We make it easy to connect with our experts and are ready to provide the support you need. Visit www.te.com/support to chat with a Product Information Specialist. MaxiBridge CONNECTORSMaxiBridge CONNECTORS MAXIBRIDGE QT MALE CONNECTORS Product Specification

  • vertical and right angle
  • 2, 3, 4, 5, 6, 8, 10 and 20 pins
  • single and dual row
  • SMT termination
  • tape and reel packaging
  • available part numbers and current drawings on request MAXIBRIDGE QT FEMALE CONNECTORS Product Specification
  • 180 ° cable outlet
  • 2, 3, 4, 5, 6, 8, 10 and 20 pins
  • single and dual row
  • crimp contacts
  • pre-assembly or poly-bag packaging
  • available part numbers and current drawings on request