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Instruction SheetPneumatic CERTI- CRIMP* Tool Holder Assemblies 356302- 1, 356303- 1, and 1673611- 1408- -4303 LOC B 1 of 4E2010 Tyco Electronics Corporation, Berwyn, PA All Rights Reserved TE logo and Tyco Electronics are trademarks. *Trademark. Other product names, logos, or company names might be trademarks of their respective owners. TOOLING ASSISTANCE CENTER 1- -800- -722- -1111 PRODUCT INFORMATION 1- -800- -522- -6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website atwww.tycoelectronics.com

11 MAR 10 Rev F(For Use w/ Pneumatic Tooling Assemblies)

(3 Places) Tool Holder 356303- -1 1. INTRODUCTION Pneumatic CERTI- -CRIMP Tool Holder Assemblies 356302- -1 and 356303- -1 are used with Pneumatic Tooling Assemblies 189721- -1 or 189722- -1. Pneumatic CERTI- -CRIMP Tool Holder Assembly 1673611- -1 is used with Pneumatic Tooling Assembly 1490567- -1. The tool holders are designed to accept interchangeable crimping heads for crimping various types of connectors. For information concerning setup and operation of the pneumatic tools, refer to Customer Manual 409- -5862. Read these instructions thoroughly before using the tool holder. Measurements are in metric units [with U.S. customary units in brackets]. Figures and illustrations are for reference only and are not drawn to scale. Reasons for reissue of this instruction sheet are provided in Section 7, REVISION SUMMARY. 2. DESCRIPTION(Figure 1) The tool holder assembly consists of the tool holder body, cam, adjustable eccentric, pivot pin, and ratchet pawl with emergency release. The ratchet ensures that the tool completes the crimp cycle. 3. INSTALLATION Previously installed cams and tool holders must be removed before installing differentones. Air pressure must be removed from the tool while head or tool holder is detached. If the piston is not extended, it must first be extended to allow installation of the cam. To extend the piston, firmly grasp the piston with piston pliers and pull away from the body of the tool. Piston pliers are provided with the power unit. A strip of adhesive- -backed safety labels, printed in various languages, is packaged with the tool holder assembly. Remove the appropriate language label from the strip and attach it to the tool holder or safety sleeve. The safety sleeve is supplied with the small and large tool holder assemblies. For these assemblies, attach the safety labels to the safety sleeve. Be sure to select the correct assembly of tool holder and cam. If incorrect assembly is used, system will not operate properly. 1. If cam setscrew is not installed in cam, thread setscrew into cam two to three turns. 2. Place cam (with setscrew) onto piston rod. The cam should butt against the piston rod face. If not, turn cam setscrewcounterclockwise until cam fits on piston rod properly. Overtightening the cam setscrew may damage the setscrew or cam. 3. Tighten cam setscrew, then pull on cam to ensure that it is firmly attached. 4. Properly align tool holder ratchet pawl with the cam teeth (shown in Figure 2) and push tool holder onto power unit so that it passes over the friction ring on the power unit piston. 5. Slide tool holder locking ring toward tool holder until it butts against the stop ring on the power unit piston. Then turn ringclockwise to engage threads ORIGINAL INSTRUCTIONS NOTE i NOTE i DANGER DANGER CAUTION CAUTION

408- 4303Pneumatic CERTI- CRIMP Tool Holder Assemblies 356302- 1, 356303- 1, and 1673611- 1 3 of 4Rev F Tyco Electronics Corporation Figure 3 Ratchet Pawl with Emergency Release Press Pawl with Screwdriver 6. If the ratchet does not release after the jaws or dies bottom, loosen the three securing screws, remove the eccentric adjustment screw and rotate the eccentriccounterclockwise to a lower setting. Repeat as required. 7. If the crimp cannot be made to conform to the dimensions provided in the appropriate application specification (114- -series), the crimping head and/or dies are defective and must be replaced. 5. MAINTENANCE AND INSPECTION To avoid injury, DISCONNECT TOOL FROM AIR SUPPLY before performing any maintenance or inspection procedures. It is recommended that a maintenance and inspection program be performed periodically to ensure dependable and uniform terminations. The tool holder should be inspected once a week. Frequency of inspection should be adjusted to suit your requirements through experience, and depends on: 1. Care, amount of use, and handling of the tool. 2. Type and size of the products crimped. 3. Degree of operator skill. 4. Presence of abnormal amounts of dust and dirt. 5. Your own established standards. The tool holder is thoroughly inspected before packaging. Since there is the possibility of damage during shipment, the tool holder should be inspected immediately upon arrival at your facility. 5.1. Maintenance A. Cleaning Remove dust, moisture, and other contaminants with a clean, soft brush, or a soft, lint- -free cloth. Do NOT use objects that could damage the tool. Re- -lubricate tool holder (refer to Paragraph 5.1,B) before placing it back into service. B. Lubrication Lubricate all pins, pivot points, and bearing surfaces with a high quality grease. (Commercially available Molykote grease is recommended.) Lubricate according to the following schedule: Holder used in daily production—lubricate daily Holder used daily (occasional)—lubricate weekly Holder used weekly—lubricate monthly Wipe excess grease from tool holder, particularly from jaw or die closure areas. Grease transferred from the jaw or die closure area onto certain terminations may affect the electrical characteristics of an application. 5.2. Periodic Inspection Regular inspections of the tool should be performed by quality control personnel. A record of scheduled inspections should remain with the tool or be supplied to supervisory personnel responsible for the tool. Inspection frequency should be based upon amount of use, working conditions, operator training and skill, and established company standards. 1. Inspect the tool holder for missing pins or parts. If parts are missing or defective, replace them by referring to Section 6. 2. Check all bearing surfaces for wear. Make sure the rollers on the crimping head turn freely with minimal resistance. Replace any worn parts. 3. Inspect crimping jaws or dies for flattened, chipped, or broken areas. Worn or damaged surfaces are objectionable and will affect the quality of the crimp. 4. When the tool is not in use, store in a clean, dry area. 6. REPLACEMENT AND REPAIR Replaceable parts are listed in Figure 4. Parts other than those listed in Figure 4 should be replaced by Tyco Electronics to ensure quality and reliability of the tool. Order replacement parts through your Tyco Electronics Representative, or call 1- -800- -526- -5142, or send a facsimile of your purchase order to 1- -717- -986- -7605, or write to: CUSTOMER SERVICE TYCO ELECTRONICS P.O. BOX 3608 HARRISBURG, PA 17105- -3608 For tool repair service, please contact a Tyco Electronics Representative at 1- -800- -526- -5136. DANGER

408- 4303Pneumatic CERTI- CRIMP Tool Holder Assemblies 356302- 1, 356303- 1, and 1673611- 1 Rev F4 of 4 Tyco Electronics Corporation 7. REVISION SUMMARY Since the previous release of this sheet, the following changes were made: S Updated document to corporate requirements S Added ORIGINAL INSTRUCTIONS ITEM PART NUMBER DESCRIPTION QTY PER TOOL HOLDER ITEM PART NUMBER DESCRIPTION 356302- -1 356303- -1 1673611- -1 356438- -1 CAM, Small -- 1 -- 1 356444- -1 CAM, Large 1 -- -- 1673602- -1 CAM, Logic, Short -- -- 1 2 356439- -1 ECCENTRIC 1 1 1 356440- -2 INSERT, 626 Ratchet -- 1 1 3 356440- -1 INSERT, 626 Ratchet 1 -- -- 4 356441- -1 PAWL 1 1 1 5 354425- -1s PIN, Pivot 2 2 2 6 3- -21028- -5 PIN, Slotted Spring (.09 x .375 in.) -- 2 2 7 4- -21028- -4 PIN, Slotted Spring (.09 x 1.00 in.) 2 2 2 8 4- -21028- -9 PIN, Slotted Spring (.125 x .375 in.) 1 1 1 9 356437- -1 PLATE, Eccentric Adjustment 1 1 1 10 1- -21000- -5 SCREW, Socket Head Cap (4- -40 x .500 in.) 4 4 4 11 189765- -1s SETSCREW, Cam 1 1 1 12 37887 SPRING 1 1 1 356442- -1 TOOL HOLDER, Small -- 1 1 13 356443- -1 TOOL HOLDER, Large 1 -- -- 14 21055- -4 WASHER, Flat No. 4 3 3 3 Not 356022- -1s SLEEVE, Safety, Small -- 1 1Not Shown 356022- -2s SLEEVE, Safety, Large 1 -- -- Figure 4s Recommended Spare Part