3522 TEC | Alldatasheet
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SMD POWER RESISTORS – AEC-Q200 QUALIFIED 9-1773463-7 Rev. G 04/2020 Dimensions in millimetres unless otherwise specified Dimensions Shown for reference purposes only. Specifications subject to change For Email, phone or live chat, go to: www.te.com/help Key Features
3 Watts at
70°C Small size to power ratio Supplied on tape Value marked on resistor Available via distribution 500 volt maximum overload 250 volt working voltage Terminal finish matte Sn over Ni AEC-Q200 Qualified Type 3522 Series TE Connectivity is pleased to announce that our 3522 series resistor is now AEC- Q200 qualified. This low cost high power device, suitable for auto placement in volume and for most applications, including high frequency operations, owing to the short lead structure is supplied as standard on 7 inch Reels of 2000 pieces per reel. Characteristics – Electrical Power rating at 70°C 3W Rated current (Jumper) 2.5A Max. overload current (Jumper) 10A Max working voltage 250V Max overload voltage 500V Dielectric withstand voltage 500V Temperature range -55°C ~ +155°C Ambient temperature 70°C * Rated continuous working voltage (RCWV) shall be determined from RCWV = √(Rated Power x Resistance Value), or Maximum RCWV listed above, whichever is less **Recommended Circuit Board Design - If this device is anticipated to run at full continuous power then action to improve the cooling should be taken. This can be a metal substrate, copper pad left under the chip, an opening in the PCB or enlarged silver conductor pads each end.
SMD POWER RESISTORS – AEC-Q200 QUALIFIED 9-1773463-7 Rev. G 04/2020 Dimensions in millimetres unless otherwise specified Dimensions Shown for reference purposes only. Specifications subject to change For Email, phone or live chat, go to: www.te.com/help Power derating curve For resistors operated in ambient temperatures above 70°C, power rating must be derated in accordance with this curve. Construction and dimensions Power rating @70°C Tolerance % Resistance Range Standard series Jumper <5ϬŵΩ 3W ± 1% ϭΩ - 10MΩ E96 ± 5% ϭΩ - ϭϬMΩ E24
SMD POWER RESISTORS – AEC-Q200 QUALIFIED 9-1773463-7 Rev. G 04/2020 Dimensions in millimetres unless otherwise specified Dimensions Shown for reference purposes only. Specifications subject to change For Email, phone or live chat, go to: www.te.com/help Performance specification Characteristics Limits Test Methods Operational life ±;ϭ%+Ϭ.ϭΩͿŵadž 125, at35% of operating power, 1000H(1.5 hours ͞ON͟, Ϭ.5 hour ͞OFF͟Ϳ. ;MIL-STD-202) <ϭϬϬŵΩ ApplLJ to rate curreŶt for Ϭ Ω Temperature Coefficient of Resistance 1Ω ≤ R ≤10Ω ≤ ±400PPM/°C 10Ω< R ≤100Ω ≤ ±200PPM/°C 100Ω<R≤10M Ω ≤ ±100PPM/°C Parametrically test per lot and sample size requirements, summary to show Min, Max, Mean and Standard deviation at room as well as Min and Max operating temperatures. (User Spec) External Visual No Mechanical Damage Electrical test not required. Inspect device construction, marking and workmanship (MIL-STD-883 Method 2009) Physical dimension Reference 2.0 Dimension standards Verify physical dimensions to the applicable device detail specification Note: User(s) and Suppliers spec. Electrical test not required. (JESD22 MH Method JB-100) Resistance to solvent Marking Unsmeared Note: Add Aqueous wash chemical – OKEM Clean or equivalent. Do not use banned solvents. ( MIL-STD-202 Method 215) Terminal Strength Not broken Force of 1.8kg for 60 seconds. (JIS-C-6429) High Temperature Exposure (storage) ±(1%+0.1Ω)max 1000hrs. @T=155°C.Unpowered. Measurement at 24±2 hours after test conclusion. (MIL-STD-202 Method 108) <5ϬŵΩ ApplLJ to rate curreŶt for Ϭ Ω Temperature cycling Resistance change rate is ±;Ϭ.5%+Ϭ.ϭΩͿ Madž 1000 Cycles (-55°C to +155°C). Measurement at 24±2 hours after test conclusion (JESD22 Method JA-104) <5ϬŵΩ ApplLJ to rate curreŶt for Ϭ Ω Moisture Resistance Resistance change rate is ± ;Ϭ.5%+Ϭ.ϭΩͿ Madž. T=24 hours /cycle. Unpowered. Measurement at 24±2 hours after test conclusion. (MIL-STD-202 Method 106) <5ϬŵΩ ApplLJ to rate curreŶt for Ϭ Ω Biased Humidity Resistance change rate is ± ;ϭ%+Ϭ.ϭΩͿ Madž. 10% rated power, 85°C/85% RH, 1000H, Measurement at 24 hours after test conclusion (MIL-STD-202 Method 103) <ϭϬϬŵΩ ApplLJ to rate curreŶt for Ϭ Ω
SMD POWER RESISTORS – AEC-Q200 QUALIFIED 9-1773463-7 Rev. G 04/2020 Dimensions in millimetres unless otherwise specified Dimensions Shown for reference purposes only. Specifications subject to change For Email, phone or live chat, go to: www.te.com/help Characteristics Limits Test Methods Mechanical Shock ±(1%+0.1Ω)max Wave Form: Tolerance for half sine shock pulse. Peak value is ϭϬϬg’s. Normal duration (D) is 6. (MIL-STD-202 Method 213) Vibration ±(1%+0.1Ω)max 5g’s for ϮϬ ŵiŶ., ϭϮcLJcle each of ϯ orientations Note: Use ϴ͟*5͟PCB. Ϭϯϭ͟ thick ϳ secure points on one long side and 2 secure points at corners of opposite sides. Parts ŵouŶted withiŶ Ϯ’ froŵ any secure point. Test from 10-2000Hz. (MIL-STD-202 Method 204) Thermal Shock ±(1%+0.1Ω)max -55°C/+155°C, Note: Number of cycles required - 300, Maximum transfer time -20 seconds, Dwell time -15 minutes. Air-Air. (MIL-STD-202 Method 107) <50mΩ Apply to rate current for 0Ω ESD ±(10%+0.1Ω)max With the electrometer in direct contact with the discharge tip, verify the voltage setting at levels of ±500V, ±1KV, ±2KV, ±4KV, ±8KV, The electrometer reading shall be within ±10% for voltages from 500V to ≦800V. (AEC-Q200-002) Solderability 95% coverage Min. For both leaded & SMD. Electrical test not required. Magnification 50X. Conditions: a) Method B 4hrs at 155°C dry heat, the dip in bath with 245°C, 5s. b) Method B: at 215°C, 5s. c) Method D: at 260°C, 60s. (J-STD-002) Flammability No ignition of the tissue paper or scorching of the pinewood board V-0 or V-1 are acceptable. Electrical test not required. (UL-94) Board Flex ±(1%+0.05Ω)max 2mm (Min) (JIS-C-6429) <50mΩ Apply to rate current for 0Ω Flame Retardance No flame Temperature sensing at 500°C, Voltage power subjected to 32VDC current clamped up to 500ADC and decreased in 1.0VDC/hour. (AEC-Q200-001) Resistance to Soldering Heat ±;ϭ%+Ϭ.Ϭ5ΩͿ max. Condition B No per-heat of samples. Note: Single Wave Solder - Procedure 2 for SMD and Procedure 1 for Leaded with solder within 1.5mm of device body. (MIL-STD-202 Method 210) <50mΩ Apply to rate current for 0 W * Sulfuration test: H2S 3~5PPM 50 ±2 91%~93%RH 1000H
SMD POWER RESISTORS – AEC-Q200 QUALIFIED 9-1773463-7 Rev. G 04/2020 Dimensions in millimetres unless otherwise specified Dimensions Shown for reference purposes only. Specifications subject to change For Email, phone or live chat, go to: www.te.com/help Marking: Marking for E-96 series in 2512 size: 4 digit marking First three digits are significant figures of resistance and the fourth digit represents the number of following zeros. N.B. For values below 100Ω the letter R denotes decimal point eg. 1R80 = 1.8Ω Marking for E-24 series in 2512 size: 3 digit marking First two digits are significant figures, and the third digit represents the number of zeros Packing specification: Taping dimensions (mm) A ±0.10 B ±0.10 C ±0.15 ØD +0.1 -0 E ±0.10 F ±0.15 G ±0.1 W ±0.30 ØD₁ ±0.1 T ±0.1 Peeling strength of Top Cover Tape Test Condition 0.1 to 0.7 N at a peel-off speed of 300mm / min.
SMD POWER RESISTORS – AEC-Q200 QUALIFIED 9-1773463-7 Rev. G 04/2020 Dimensions in millimetres unless otherwise specified Dimensions Shown for reference purposes only. Specifications subject to change For Email, phone or live chat, go to: www.te.com/help Reel dimension (mm) Qty / Reel A ±0.5 B ±0.5 C ±0.5 D ±1 M ±2 W ±1 2000 2 13 21 60 178 13.5 Environment Related Substance This product complies to EU RoHS directive, EU PAHs directive, EU PFOS directive and Halogen free. Ozone layer depleting substances. Ozone depleting substances are not used in our manufacturing process of this product. This product is not manufactured using Chlorofluorocarbons (CFCs), Hydrochlorofluorocarbons (HCFCs), Hydrobromofluorocarbons (HBFCs) or other ozone depleting substances in any phase of the manufacturing process. Storage Condition The performance of these products, including the solderability, is guaranteed for a year from the date of arrival at your company, provided that they remain packed as they were when delivered and stored at a temperature of 25°C ± 10°C and a relative humidity of 60%RH ± 10%RH, chemical and dust free atmosphere Even within the above guarantee periods, do not store these products in the following conditions, otherwise, their electrical performance and/or solderability may be deteriorated, and the packaging materials (e.g. taping materials) may be deformed or deteriorated, resulting in mounting failures. 1. In salty air or in air with a high concentration of corrosive gas, such as Cl2, H2S, NH3, SO2, or NO2 2. In direct sunlight
SMD POWER RESISTORS – AEC-Q200 QUALIFIED 9-1773463-7 Rev. G 04/2020 Dimensions in millimetres unless otherwise specified Dimensions Shown for reference purposes only. Specifications subject to change For Email, phone or live chat, go to: www.te.com/help Recommended solder pad A B C 3.70 3.30 2.70 4 layers PCB specification: 1) Outside 2 layers (Top and Bottom) with copper foil thickness at 2oz. 2) Inside 2 layers (Middle layers) with copper foil thickness at 4 oz. AEC-Q200 The 3522 series is qualified to AEC-Q200 standard at Grade"4" How To Order 3522 1K0 F T Common Part Resistance Value Tolerance Pack Style 1 ohm 1R0 3522 1K ohm 1000 ohms 1K0 F – 1% J – 5% T – 2000 reel