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tyca/ Electronics Instruction Sheet AMP Universal MATE-N-LOK* Connectors 13SEP00 RevE ooo, Plug Housing TwistLok Cap Housing Strain 1 Identification Relief. KA Rib Locking Tab Back of Slot Ly a \\ Housing <~ (Wire End) Polarizing \\ Back of SS Cavity all WS Housing = SQ q ~ Ss \\} i’, a) IM 6 LN 1 Helix 2g WO Identification Panel \\ Lar Locking Latch Rib 7 Mount y Tabs BED Identification CF Ss Polarizing RIB Panel Mount CA TS pack of Cavity Polarizing Rib & o ae Housing 9 (Wire End) OO pr Q j Panel Mount Polarizing ~ & Latch Cavity 9 Cap Housing Locking Tab HOUSINGS NUMBER OF TWISTLOK GRP PART NUMBER CIRCUITS NATURAL! WHITE? NATURAL! WHITE? NATURAL! WHITE2 1 [_0ner [ssn | rroeat [0808 a a fe [enrages [sag | —ssoren |_| oe [ores | ssoene | seoren [sont [sd a A a A toe 926302 926302 926309 ee 2 roar 6 | 4aorio | —s6o7a6 [aeons | ss0ree [| + Natural colored housings are 94V-2 nylon material.

2 White colored housings are fiame-retardant 94V-0 nylon material

@ In-line version Figure 1 1. INTRODUCTION NOTE Dimensions on this sheet are in metric units [with U.S. cust its in brackots]. This instruction sheet provides assembly procedures customary units in brackets} for the AMP* Universal MATE-N-LOK housings and printed circuit (pc) board headers listed in Figures 1, Reasons for reissue are provided in Section 8, 2, and 3. REVISION SUMMARY. NE EE ©2000 Tyco Electonics Corporation, Harisburg, PA. This controlled document is subject to change. TOOLING ASSISTANCE CENTER 1-800-722-1111 4 of 4 All Intemational Rights Reserved. For latest revision call the AMP FAX’ numbet. AMP FAX/PRODUCT INFO 1-800-522-6752 “Trademark LOCB

bed / ; Uni | MATE-N-LOK Connect 408-7714 niversal - onnectors AMP Vertical PC Board Header SS Cavity (Pin or Socket) Identification exes <DD> IS oe \\\\ Locking Tab Front of Header iY b (Mating End) A Yi S us o A s Solder Tail Ug (Typ) VERTICAL PC BOARD HEADERS PIN HEADER PART NUMBER? SOCKET HEADER PART NUMBER? NUMBER OF | HEADER STD STD TAIL LONG STD STD TAIL LONG CIRCUITS coLor! TAIL? PLZD® TAIL! TAIL? PLZD® TAIL! 2e NATURAL 350428 641963 350582 350759 643411 350986

20 WHITE 350786 641964 350787 350824 643412 350831

se WHITE 350789 641966 350790 350825 643414 350832 4e NATURAL 350430 641967 350584 350761 643415 350988 4e WHITE 360792 641968 350793 350826 643416 350833 se [NATURAL | oioros | —exoos | — | ewer [ — | — se [ware [eto | etoae [— [emer [——*[—— a 0

6 NATURAL | 350431 [| = — —_—|_ 350585 350762 643423 350989

6 WHITE 350711 641970 350732 350827 643424 350834

se watural [eis [os a

9 NATURAL 350432 641971 350586 350763 643425 350990

9 WHITE 360712 641972 360742 350828 643426 350835

12 NATURAL | 350433 641973 350587 350764 | = — si 350991

12 WHITE 350713 641974 350737 350829 643428 350836

15 WHITE 350714 641976 350738 350830 643430 350837

4 Natural colored housings are 94V-2 nylon material. White colored housings are flame-retardant ¢4V-0 nylon material 2Base numbers shown. Dash numbers indicate contacts with a pre-tn finish or a duplex finish 3Use standard tail (and standard tail polarized) for 1.57 062] thick pe board. 4.Use long tail for 3.18 [ 125] thick pe board © In-line version, Figure 2 2. DESCRIPTION fully polarized for proper engagement and employ a positive locking feature to prevent accidental Aconnector consists of either (1) a housing (plug or disengagement. cap) with a specified number of crimp contacts (pin or . | . socket); or (2) a pe board header preloaded with Tha plug and cap housings are available with 1 solder tail contacts (pin or socket). through 15 circuits and accept pin and socket crimp contacts and programmable socket contacts Mating connectors may be a plug andacap, oraplug (see Figure 5). Both the plug and the cap housings and a pc board header, so long as both connectors have individually numbered cavity identification on the have an identical number of circuits with a pin contact += BACK (wire end), plus an identification rib on the mating with a socket contact. Mating connectors are SIDE indicating the Number 1 cavity. CN 20f4 RevE

tyeza |= Uni | MATE-N-LOK Ci te 408-7714 niversal | onnectors i ANP The housings feature polarizing cavities on the mating Test Connectors 2.13 [.084] Dia Pin end. The plug housing has two locking latches and (Typ) the cap housing has two locking tabs. The housings Cap are designed for free hanging or panel mounting Plug SSN applications (refer to Section 5, PANEL CUTOUT). << &> The pe board headers are supplied preloaded with SF oo <2 solder tail pin contacts or solder tail socket contacts. Se Pr EF, SA, Vertical pin and socket headers are available in 2 O2 Cer Li AN EL way through 15 circuits. Vertical headers are designedfor \\Q Qe” NE OR ED ~Y either 1.57 mm [.062 in.] thick pe boards (standard Qs Z* SO KZ solder tail length), or 3.18 mm [.125 in.] thick pe XY boards (long solder tail langth). Right-angle pin and socket headers are available in 2 through 8 circuits. rag [.084] Dia Pin All headers feature individually numbered cavity (Typ) identification on the FRONT (mating end), polarizing A cavities, and locking tabs. Refer to Section 6, TEST CONNECTORS@ TI 5 PRINTED CIRCUIT BOARD LAYOUT. NUMBER OF PLUG CAP CIRCUITS PART NUMBER PART NUMBER P Right-Angle PC Board 2 950849-2 S Fe Header (Pin or Socket) aN 2 > ravi ati S Gu (| HZ 2 6 |__ s5084e-6 | 350849-6 entification Co Ny 9 350849-9 Mounting Ears (Use 6-32 UNC 12 1-350849-2 Locking Tab Pan Head Screws 3/8-In. Long r “Not Supplied) 15 4-350848-5 1-350849-5 © All housings are white colored, fame-retardant, 84V-0, nylon material. The lll _testoonnectors have a 5 amp maximum current rating per circuit. RIGHT-ANGLE PC BOARD HEADERS! Figure 4 NUMBER OF PIN HEADER SOCKET HEADER 2 2 CIRCUITS PART NUMBER: PART NUMBER’ 4. ACCESSORIES 2 843226 Keying Plugs — Keying plugs provide additional 3 350943 643228 polarization for the connectors. Refer to Instruction 4 350044 643230 Sheet 408-3320 for insertion procedures. Strain Relief Assembly — The strain relief assembly is 5 849282 designed to relieve the stress of the wires on the 6 643234 contacts. There are two strain relief versions (open and enclosed). Refer to Instruction Sheet 408-3320 8 643236 for assembly procedures. 1 All housings are white colored, flame-retardant, 94V-, nylon material. 2Base numbers shown, Dash numbers indicat contacts we ‘a pre-tin finish or 5. PANEL CUTOUT a duplex finish i. Figure 3 The cap housing features flexible mounting latches and Is designed for panel mounting. The TwistLok cap 3. TEST CONNECTORS (Figure 4) housing has a panel mount helix and is designed to insert into a pane! by twisting clockwise until seated. | Refer to the customer drawing or Application Plug and cap test connectors are designed to mate Spacification 114-1010 for cutout dimensions. with respective assembled plug and cap connectors and headers to test the electrical circuit. The test connectors are preloaded with spring-loaded contacts 8. PRINTED CIRCUIT BOARD LAYOUT that will mate with pin or socket contacts in the Headers are designed to be mounted and soldered extends out the BACK of the test connector will Application Specification 114-1010 for layout accept Universal MATE—N-LOK socket contacts. dimensions. CN Rev E 3of4

bed / ; Uni | MATE-N-LOK Connect 408-7714 niversal - onnectors AMP 7. CONTACTS (Figure 5) Pin Ay 7.1. Selection KE J Refer to Figure 5 for wire size and pin and socket 7 — = Socket __ compatibility. {| fie Z Pin and socket crimp contacts are available in strip oor Lance | an Q _ form for machine crimping, and in loose piece form for yp) hand tool crimping. Split pin contacts are recommended for use in housings having 6, 9, 12, and 15 circuits to reduce mating force. Grounding pin bs pi, contacts (2.64 mm [.100 in.] longer than standard pin Split Pin P contacts) are designed for a mate first, break last Contact Cr J Programmable grounding application. Programmable socket contacts NY Socket Contact are designed to accept 110 Series FASTON* EFS 350877 receptacle terminals. 7.2. Crimping Follow termination procedures shown in Aoplication Specification 114-1010. Strip form contacts are designed to be crimped with a heavy duty miniature applicator in an AMP CONTACT ‘ " i" WIRE semi-automatic or automatic machine. Consult your SIZE LOOSE PIECE STRIP local AMP representative for assistance in selecting (AWG) TYPE PART PART the machine that will best suit your needs. NUMBER NUMBER [Pn | rms | Loose piece contacts are designed to be crimped with 30 to 26 Pin Troe72 350924 an AMP hand crimping tool. Read the instruction 770673 350925 sheet packaged with the tool for the proper crimping procedure. 350690 350561 24 t0 18 350689 350570 An insertion tool is generally NOT required for inserting contacts into the housings. Pin and socket | Pine | 350708 350699 contacts may be inserted in either the plug or the cap | Pine | — | 770210 housing, or they may be intermixed in each housing to provide additional keying combinations. 350547 350218 AMP Insertion Tool 455830-1 is available for inserting 350550 350536 contacts crimped to small wire sizes. Refer to | Pine | 350705 350687 Instruction Sheet 408-7984 for insertion procedures. 20 to 14 | Pines | 350669 350654 7.4, Extraction 350552 350538 AMP Extraction Tool 318851—1 is designed for 350551 350537 removing pin and socket contacts from plug and cap housings. Refer to Instruction Sheet 408-4371 for | Pine | 350707 350700 extraction procedures. 350918 350873 18 to 14 360919 350874 & REVISION SUMMARY 840309 350922 Since the previous release of this instruction sheet, 12to 10 840310 350923 the following changes have been made: [ pines | — | 770284 Per EC 0990-1143-00 ¢ Updated document to corporate requirements © Spit pine Grounding pin 2.54 [.100) ionger than standard pin © Added TwistLok Cap drawing and part numbers Figure 5 to table in Figure 1 CN 40f4 RevE