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Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center purposes only. millimeters unless otherwise 1-800-522-6752 specified. Values in brackets are www.amp.com metric equivalents. Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center purposes only. millimeters unless otherwise 1-800-522-6752 specified. Values in brackets are www.amp.com metric equivalents. Standard Terminals and Splices Catalog 82042 Revised 8-00 TERMINYL Product Facts n Designed to provide insu- lated terminals and splices for large wire sizes, many of which are used in air- borne and ground support
applications
Spec. MIL-T-7928, they meet and exceed require- ments n Designed and engineered to withstand extreme vibra- tion, shock and structural stresses, elevated temper- atures and other conditions which could adversely affect the circuit require- ments in complex air and space flight equipment n The use of matching AMP tooling provides for preci- sion crimping which makes all terminations identical n This uniformity promotes maximum reliability and, coupled with tool die marks on the barrel indicating the wire size and color coding of the insulation sleeve, also serves as a built-in quality control factor n Pre-insulated with color coded nylon which also acts as insulation support n Wire size range of ter- minals is 8 AWG through 4/0 AWG Table of Contents Terminals Splices Basic Terminal Material.The basic terminal is constructed of fine grade high conductivity copper per ASTM B-152 and tin-plated per ASTM B-545. AMP’s special plating process cre- ates durable corrosion resistance to salt spray and most chemical fumes. Funnel Entry. Molded insulation for ease of wire insertion and snug fit over MIL-standard wire diameters. Dimples. Dimples afford maximum contact of barrel and wire and maximum tensile strength. Insulation.Nylon insulation for dielectric strength, color coded to wire size. TERMINYL Terminals meet or exceed the requirements of MIL-T-7928,Type II,Class 2. Refer to AMP Qualified Products for Military Application,Catalog 73-159 for Military Specification Number to AMP Part Number cross reference. Temperature Rating: 105°C Max.
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center purposes only. millimeters unless otherwise 1-800-522-6752 specified. Values in brackets are www.amp.com metric equivalents. Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center purposes only. millimeters unless otherwise 1-800-522-6752 specified. Values in brackets are www.amp.com metric equivalents. Standard Terminals and Splices Catalog 82042 Revised 8-00 TERMINYL (Continued) Ring Tongue Terminals Material Insulation — Nylon, UL 94V-2 Terminal Body — Copper per ASTM B-152 Plating — T in per ASTM B-545 Related Product Data Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 73 Wire Size Tongue Dimensions Wire Part Numbers Circular Mils Material Stud Terminal Insulation [mm 2] Thickness Size W C E L Insulation Diameter Loose Max. Max. Max. Color Max. Piece 4HD 3 *Available in small packaging quantities. 1Rectangular tongue terminal. 290° bend ring tongue terminal. 3Heavy duty for extra mechanical strength.
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center purposes only. millimeters unless otherwise 1-800-522-6752 specified. Values in brackets are www.amp.com metric equivalents. Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center purposes only. millimeters unless otherwise 1-800-522-6752 specified. Values in brackets are www.amp.com metric equivalents. Standard Terminals and Splices Catalog 82042 Revised 8-00 TERMINYL (Continued) Ring Tongue Terminals (Continued) Wire Size Tongue Dimensions Wire Part Numbers Circular Mils Material Stud Terminal Insulation [mm 2] Thickness Size W C E L Insulation Diameter Loose Max. Max. Max. Color Max. Piece
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center purposes only. millimeters unless otherwise 1-800-522-6752 specified. Values in brackets are www.amp.com metric equivalents. Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center purposes only. millimeters unless otherwise 1-800-522-6752 specified. Values in brackets are www.amp.com metric equivalents. Standard Terminals and Splices Catalog 82042 Revised 8-00 TERMINYL (Continued) Butt Splices Material Insulation Sleeve— Nylon, UL 94V - 2 Splice Body — Copper per ASTM B-152 Plating — T in per ASTM B-545 Related Product Data Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 73 Wire Size Dimension Splice Wire Insulation Diameter Max.Circular Mils Style L Insulation Part Numbers [mm 2] Max. Color Single End Multiple End 8 to 12-10 13,100-20,800 Single to Single Red w/[6.64-10.5] Step-Down 2.066 Yellow at .255 to Assembly 52.48 adapter end 6.48 — 328569 5,180-13,100 [2.62-6.64] 6 to 8 20,800-33,100 Single to Single Blue w/[10.5-16.8] Step-Down 2.265 Red at .310 to Assembly 57.53 adapter end 7.87 — 328571 13,100-20,800 [6.64-10.5] 8 2.066 .25513,100-20,800 Red — 324625 6 2.265 .31020,800-33,100 Blue — 324660 4 2.804 .37033,100-52,600 Yellow — 324622 2 3.094 .44552,600-83,700 Red — 324623 8 2.171 .255 .33513,100-20,800 Red 324658 6 2.359 .310 .41520,800-33,100 Blue 324621 4 2.804 .370 .49533,100-52,600 Yellow 324662 8 2.276 .33513,100-20,800 Red — 324657 6 2.484 .41520,800-33,100 Blue — 324659 2 3.094 .59552,600-83,700 Red — 324663 1Step-Down Assembly includes adapter which is visible through insulation sleeve window. Single to Single Standard Splice Single to Multiple Standard Splice Multiple to Multiple Standard Splice
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center purposes only. millimeters unless otherwise 1-800-522-6752 specified. Values in brackets are www.amp.com metric equivalents. Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center purposes only. millimeters unless otherwise 1-800-522-6752 specified. Values in brackets are www.amp.com metric equivalents. Standard Terminals and Splices Catalog 82042 Revised 8-00 CERTI-SEAL Product Facts n Nylon window splice for military, commercial, air- craft, and missile applica- tions that seals out vapors and fluids and imparts exceptional wire insulation support n Metal rings at both ends of splice and permanently crimped to wire insulation for a moisture tight seal, even at altitude n Designed to fit more than 100 insulation diameters in MIL-Spec wires from #24 to #10 AWG, and is available in three types n First type is made with a nylon ring adapter within the wire entrance n Second type, without nylon ring adapters n Third type with a nylon ring adapter in one end only n Special notch feature on the outside of the splice allows locator in the crimp- ing tool to precisely posi- tion splice before crimping and to prevent twisting or horizontal movement dur- ing crimping n Window area of each splice permits visual inspection of the linear plane of the crimp in relation to the inner metal sleeve n Wire-stops in splice barrel indicate exact insertion depth of stripped wire-ends Table of Contents Color Coding.The splice body is color coded by wire size: Tin plated for 24-20, Red for 22-18, Blue for 16-14, Yellow for 12-10. The metal rings are color coded green or orange to identify the presence of adapters. Rings.Metal rings at both ends permanently seal the splice to the wire insulation for a moisture tight seal. Adapters. Nylon ring adapter allows for smaller wire insulation diameters. Basic Splice Material. The basic splice body is constructed of fine grade high conductivity copper per ASTM B-152 and is either color coded or tin-plated per ASTM B-545. AMP’s special plat- ing process creates durable cor- rosion resistance to salt spray and most chemical fumes. Insulation. Nylon insulation assures high dielectric strength. Special notch feature allows crimping tool locator to position the splice to prevent twisting during crimping.
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center purposes only. millimeters unless otherwise 1-800-522-6752 specified. Values in brackets are www.amp.com metric equivalents. Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center purposes only. millimeters unless otherwise 1-800-522-6752 specified. Values in brackets are www.amp.com metric equivalents. Standard Terminals and Splices Catalog 82042 Revised 8-00 CERTI-SEAL (Continued) Splice Material Insulation — Nylon, UL 94V-2 Splice Body — Copper per ASTM B-152 Plating — T in per ASTM B-545 or Zinc Plate/Dye Chromate Related Product Data Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — shown below Splices with nylon wire insulation diameter adapters Wire Size L Bod y Ring Wire Part Hand ToolCircular Mils Max. Color Color Insulation Number s Part No.[mm 2] Dia.Max. 24-20 .970 .065320-1,290 Tin Plated Green 324987 46073 24-20 .970 .073320-1,290 Tin Plated Orange 1-324987-0 46073 22-18 1.156 .101509-1,900 Red Green 324988 46074 16-14 1.156 .1202,050-5,180 Blue Green 324989 59282 12-10 1.345 .1505,180-13,100 Yellow Green 324990 58325-1 Splices without nylon wire insulation diameter adapters Wire Size L Bod y Ring Wire Part Hand ToolCircular Mils Max. Color Color Insulation Number s Part No.[mm 2] Dia.Max. 24-20 .970 .100320-1,290 Tin Plated Tin Plated 324544 46073 22-18 1.156 .133509-1900 Red Tin Plated 324548 46074 16-14 1.156 .1572,050-5,180 Blue Tin Plated 324549 59282 12-10 1.345 .2185,180-13,100 Yellow Tin Plated 324631 58325-1 1.345 .21816-14 HD Tin Plated Tin Plated 55685-1 58325-134.16 5.54 Splices with nylon wire insulation diameter adapter in one end Wire Size L Bod y Ring Wire Insulation Dia.Max. Part Hand ToolCircular Mils Max. Color Color Adapter End Other End Number Part No.[mm 2] 24-20 .970 .073 .100320-1,290 Tin Plated Orange & Tin Plated 1-324987-1 46073 Tooling Hand tooling features the AMPCERTI-CRIMPratchet so that the operator fully closes tool so that crimping dies in tool head fully “bottom”. Locator feature in head assures that splice is properly oriented in tool. CERTI-SEAL Tools do not require wire insulation adjustment prior to crimping. Tool Part No. 46073 or 46074 Tool Part No. 59282 or 58325-1