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Clinching Tool 91117- 6 408- -9240 LOC B 1 of 3E2010 Tyco Electronics Corporation, Berwyn, PA All Rights Reserved TE logo and Tyco Electronics are trademarks. *Trademark. Other products names, logos, or company names might be trademarks of their respective owners. TOOLING ASSISTANCE CENTER 1- -800- -722- -1111 PRODUCT INFORMATION 1- -800- -522- -6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website atwww.tycoelectronics.com

23 MAR 10 Rev CFor Mini- Box Pin Headers

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended- -use, production operations is available. Figure 1 Tool Upper Jaw Setscrew Punch Tool Lower Jaw Handles 1. INTRODUCTION Clinching Tool 91117- -6 is designed to install external keys into Mini- -Box pin headers to provide polarization of mating connectors. Read these instructions thoroughly before using the tool. Dimensions in this instruction sheet are in metric units [with U.S. customary units in brackets]. Figures are not drawn to scale. Reasons for reissue of this instruction sheet are provided in Section 6, REVISION SUMMARY. 2. DESCRIPTION (Figure 1) The clinching tool features an upper jaw and a lower jaw. The upper jaw contains a replaceable punch which clinches the key in the pin header. The lower jaw supports the rivet and header when the tool handles are closed. 3. CLINCHING PROCEDURE Before starting, be sure that the pin header and external key are compatible. Also, close the tool handles and measure the distance between the punch tip and the lower jaw. If necessary, adjust the setscrew to obtain a clearance of 0.508 mm [.020 in.]. See Figure 2. Figure 2 Clearance (With Jaws Bottomed) Refer to Figure 3, and proceed as follows: 1. Determine the keying position required. 2. Place key into cavity at desired position. The clinching tool can be used for simultaneous installation of key and rivet into brown pin headers. However, for black or gray pin headers, the key must be inserted using Clinching Tool 91117- -2 (see 408- -7894), before securing key with rivet using this clinching tool. NOTE i CAUTION

408- 9240Clinching Tool 91117- 6 Rev C2 of 3 Tyco Electronics Corporation Figure 3 Tool Lower Jaw Rear of Pin Header 530744 (Ref) Rivet 534164- -2 (Ref) Key Cavity External Key 530721 (Ref) Punch Tip Tool Upper Jaw 3. Open tool handles and position tool perpendicular to pin header. 4. Place lower jaw against rivet and rear of header, and close tool punch tip through key mounting hole. 5. Squeeze tool handles together until key presses into cavity and jaws are bottomed. 6. Remove tool and, if required, repeat these procedures on the other end of header.Be sure that the key is properly oriented. 4. MAINTENANCE AND INSPECTION The clinching tool should be inspected immediately upon arrival at your facility to ensure that the tool has not been damaged during handling. The tool should also be inspected at regularly scheduled intervals to ensure proper operation of the tool. 4.1. Daily Maintenance It is recommended that each operator of the tool be made aware of—and responsible for—the following steps of daily maintenance. 1. Remove dust, moisture, and other contaminants with a clean brush, or a soft lint- -free cloth. 2. Make sure that the proper retaining pins are in place and secured with the proper retaining rings. SAE is a trademark of SAE International Corporation. 3. Be sure all pins, pivot points, and bearing surfaces are protected with a THIN coat of SAE 20 motor oil. DO NOT oil excessively. 5. REPLACEMENT AND REPAIR Customer- -replaceable parts are listed in Figure 4. A complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. Parts other than those listed should be replaced by Tyco Electronics to ensure quality and reliability. Order replacement parts through your representative, or call 1- -800- -526- -5142, or send a facsimile of your purchase order to 717- -986- -7605, or write to: CUSTOMER SERVICE (038- -035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105- -3608 For customer repair service, call 1- -800- -526- -5136. 6. REVISION SUMMARY Revisions to this instruction sheet include: S Updated document to corporate requirements

408- 9240Clinching Tool 91117- 6 3 of 3Rev C Tyco Electronics Corporation 20.32 mm [0.80 in.] 5.99 mm [.236 in.] 0.991 mm [.039 in.] 142.24 mm [5.60 in.] 127.00 mm [5.00 in.] CUSTOMER- -REPLACEABLE PARTS ITEM PART NUMBER DESCRIPTION QTY PER TOOL 1 2- -21006- -7 SETSCREW, Socket Head, 6- -32 1 2 --313497- -1 PUNCH 1 Figure 4