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Instruction SheetTerminating Head 58062- 1 For AMPMODU* Mass Termination (MT) 408- -9085 LOC B 1 of 5E2010 Tyco Electronics Corporation, Harrisburg, PA All International Rights Reserved TE logo and Tyco Electronics are trademarks. *Trademark. Other products, logos, and company names used are the property of their respective owners. TOOLING ASSISTANCE CENTER 1- -800- -722- -1111 PRODUCT INFORMATION 1- -800- -522- -6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website atwww.tycoelectronics.com
04 FEB 10 Rev BReceptacle Connectors
(Inserter Rod) Anti- -Backup Pawl (Not Shown) Feed Slide (Not Shown) Wire Guide Note: Adapter for Single- -Row Connectors Not Shown 1. INTRODUCTION Terminating Head 58062- -1 is designed to terminate unstripped discrete wire sizes 30 through 20 AWG onto AMPMODU MT receptacle connectors having a single row (reference part number 1- -102747- -7) or double row (reference part number 102393- -1) of contacts with spacing on 2.54¢2.54 mm [100¢100 in.] centerlines. The head must be used with one of the following power units (for operating procedure, refer to the instructions packaged with the power unit). Power Unit Instruction Sheet (408) or Customer Manual (409) Pistol Grip Manual Handle Assembly 58074- -1 408- -6790 Pistol Grip Pneumatic Handle Assembly 58075- -1 408- -6789 Pneumatic Power Bench Assembly 58338- -1 408- -9393 Electric Power Unit 931800- -1 409- -5746 Dimensions in this instruction sheet are in millimeters [with inches in brackets]. Figures are not drawn to scale. Reasons for reissue of this instruction sheet are provided in Section 8, REVISION SUMMARY. 2. DESCRIPTION (Figure 1) Features of the head and their function are as follows: Wire inserter—forces the wire into the slotted beams of the contact. Wire guide—holds the connector properly in relation to the wire. Adjuster (inserter rod)—is a piston for, and regulates the travel of, the wire inserter. Feed slide—automatically advances the connector after each termination. Anti- -backup pawl—prevents the connector from moving out of position after it has been advanced by the feed slide. An adapter is included with the head that must be used for terminating single- -row connectors. After the head is installed onto the power unit, it serves as a guide and support for the connector during termination. The arrow on the top of the head indicates the direction that the connector will move in the head. The wires are terminated onto the connector using the insulation displacement technique. 3. SETUP 1. For single- -row connectors, refer to Figures 1 and 2, and install the adapter onto the head as follows: a. Align the side of the adapter with the side of the head so that the bottom starts at the slot and the clip starts at the ramp. b. Slide the adapter into the slot until the clip drops into the channel. 2. Install the head onto the power unit according to the instructions packaged with the power unit. Make sure to observe any cautions and dangers. NOTE i
408- 9085Terminating Head 58062- 1 Rev B4 of 5 Tyco Electronics Corporation 5.2. Wire Guide If the connector cannot be inserted into the head, the connector is too loose in the head, or the connector housing is damaged after termination, refer to Figure 1, and adjust the wire guide as follows: 1. For pneumatic power units, disconnect the air supply. For electric power units, disconnect the electrical power supply. 2. Loosen the two screws on the wire guide. 3. Slide the wire guide until the connector fits properly in the head. 4. Finger- -tighten the screws. 6. INSPECTION AND MAINTENANCE 6.1. Inspection Regular inspections should be performed by quality control personnel with a record of quality control inspections remaining with the personnel responsible for the head. One inspection per month is the recommended frequency; however, operator training and skill, amount of use, working conditions, and established company standards are all factors to be considered in establishing inspection frequency. 6.2. Daily Maintenance 1. Remove dust, moisture, and other contaminants with a clean, soft brush or lint- -free cloth. DO NOT use objects that could damage the head. 2. Make sure that all components are in place and properly secured. 3. Make sure that the mechanisms inside the head function smoothly. 6.3. Periodic Maintenance 1. Remove any accumulated film with a suitable cleaning agent that will not affect plastic. 2. Check for chipped, cracked, worn, or broken areas on the head. If damage is evident, repair or replace the head. 7. REPLACEMENT AND REPAIR Customer- -replaceable parts are listed in Figure 6. A complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. Parts other than those listed should be replaced by Tyco Electronics to ensure quality and reliability. Order replacement parts through your representative, or call 1- -800- -526- -5142, or send a facsimile of your purchase order to 717- -986- -7605, or write to: CUSTOMER SERVICE (038- -035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105- -3608 For customer repair service, call 1- -800- -526- -5136. 8. REVISION SUMMARY Revisions to this instruction sheet include S Updated document to corporate requirements
408- 9085Terminating Head 58062- 1 5 of 5Rev B Tyco Electronics Corporation 7 9 10 11 A A Section A- -A 84.07 [3.31] 25.4 [1.0] 44.45 [1.75] REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION QTY PER HEAD 1 312331- -1 HEAD 1 2 28593- -1 SCREW, Self- -Tapping 2 3 312332- -1 HOUSING, Insert 1 4 312333- -1 PAWL 2 5 1- -23147- -2 SPRING, Compression 2 6 312334- -1 INSERTER, Wire 1 7 312335- -1 GUIDE, Wire 1 8 4- -23715- -7 SCREW, Machine, 4- -40¢.750 in. L 2 9 3- -21028- -2 PIN, Slotted Spring 1 10 312149- -1 ADJUSTER 1 11 22488- -5 SPRING, Compression 1 12 312148- -2 ROD, Inserter 1 13 312336- -1 SLIDE, Feed 1 14 312337- -1 ADAPTER, Single- -Row 1 Figure 6