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  1. Consult latest issue of MIL-C-39012 and QPL for current military dash numbers. 2. All items are included in Kit 59981-1, except those marked with ‡ † For both N Series and TNC Series Figure 2 (Cont’d) CONNECTOR TYPE FOR RG-402 CABLE PART NUMBERS1 TE CATEGORY B CATEGORY F HAND TOOL 59980-1 Military M39012/ TE Military M39012/ TE Dies2 Locator2 Plug with Center Contact --- 79B3104 227743-1 79-3308 228634-1 312253-1 220221-2 Plug with Center Contact and Safety Wire Holes 228634-4 --- --- --- --- 312253-1 220221-2 Sealed Plug with Center Sealed Plug with Center Contact and Safety Wire Holes 221328-2 --- --- --- --- 312253-1 220221-2 Plug without Center Contact 228635-2 92B3103 227531-1 92-3301 228635-1 312253-1 220220-2 Sealed Plug with Center Contact and Safety Wire Holes 221328-2 --- --- --- --- 312253-1 220221-2 Plug without Center Contact 228635-2 92B3103 227531-1 92-3301 228635-1 312253-1 220220-2 Plug without Center Contact and with Safety Wire Holes 228635-4 --- --- --- --- 312253-1 220220-2 Sealed Plug without Center Plug with Retractable Collar 227531 Sealed Plug with Retractable Sealed Plug with Retractable Collar and Safety Wire Holes 221329-4 --- --- --- --- 312962-1‡ 313585-1‡ Right-Angle Plug 228626-2 --- --- 80-3308 228626-1 312253-1 312173-1‡ Right-Angle Plug with Safety Sealed Right-Angle Plug with Safety Wire Holes 222066-2 --- --- --- --- 312253-1 312173-1 Jack 228636-2 --- --- 81-3208 228636-1 312253-1 220222-2 Bulkhead Jack 228638-2 83B3004 227746-1 83-3208 228638-1 312253-1 220222-2 N Series Connectors: Front-Mounted Jack Rear-Mounted Jack Plug 228448-1 228658-1 228440-1 TNC Series Connectors: Rear-Mounted Jack Plug 228502-1 Adapter Assemblies 228446-1† --- --- --- --- 312253-1 220222-2
  1. Consult latest issue of MIL-C-39012 and QPL for current military dash numbers. 2. All items are included in Kit 59981-1, except those marked with ‡ † For both N Series and TNC Series Figure 2 (End) CONNECTOR TYPE FOR RG-405 CABLE PART NUMBERS1 TE CATEGORY B CATEGORY F HAND TOOL 59980-1 Military M39012/ TE Military M39012/ TE Dies2 Locator2 Plug with Center Contact --- 79B3103 227868-1 79-3307 228639-1 312253-2 220221-2 Plug with Center Contact and Safety Wire Holes 228639-4 --- --- 79-3207 228639-3 312253-2 220221-2 Short Plug with Center Contact 221447-1 Short Plug with Center Contact and with Safety Wire Holes 221447-3 Sealed Short Plug with Safety Short Plug with Retractable Right-Angle Plug 228583-2 --- --- 80-3307 228583-1 312253-2 312173-1‡ Right-Angle Plug with Safety Wire Holes 228583-4 --- --- 80-3207 228583-3 312253-2 312173-1‡ Sealed Right-Angle Plug 222264-1 --- --- --- --- 312253-1 312173-1 Sealed Right-Angle Plug with Safety Wire Holes 222264-2 --- --- --- --- 312253-1 312173-1 Jack 228640-2 --- --- 81-3207 228640-1 312253-2 220222-2 4-Hole Panel Jack --- 82B3003 227870-1 82-3207 228641-1 312253-2 220222-2 Bulkhead Jack 227871-3 228642-2 83B3003 227871-1 83-3207 228642-1 312253-2 220222-2 TNC Series Connector: Rear-Mounted Jack 228507-1 --- --- --- --- 312253-2 220222-2 Adapter Assembly

9.1. Daily Maintenance 1. Remove dust, moisture, and other contaminants from the tool with a clean brush or a soft, lint-free cloth. Do NOT use objects that could damage the tool. 2. Make sure that the proper retaining pins are in place and are secured with the proper retaining rings. 3. Make certain that all pins, pivot points, and bearing surfaces are protected with a THIN coat of any good SAE 20 motor oil. Do NOT oil excessively. 4. When the tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping chambers and store the tool in a clean, dry area. 9.2. Periodic Inspection Regular inspections should be performed by quality control personnel. A record of scheduled inspections should remain with the tool and/or be supplied to supervisory personnel responsible for the tool. Though recommendations call for at least one inspection per month, the inspection frequency should be based on the amount of use, working conditions, operator training and skill, and established company standards. These inspections should be performed in the following sequence: A. Visual Inspection 1. Remove all lubrication and accumulated film by immersing the tool (handles partially closed) in a suitable commercial degreaser that will not affect paint or plastic material. 2. Make certain that all retaining pins are in place and are secured with retaining rings. If replacements are necessary, refer to Section 10, REPLACEMENT AND REPAIR. 3. Inspect crimping chambers for pitted or chipped surfaces. 4. Close the tool handles until the ratchet releases, then allow handles to open freely. If they do not open quickly and fully, the spring is defective and must be replaced. Refer to Section 10, REPLACEMENT AND REPAIR. B. Gaging the Crimping Chambers This inspection requires the use of a plug gage conforming to the dimensions listed in Figure 17. TE does not manufacture or market these gages. To gage the crimping chambers, proceed as follows: 1. Insert Die Set 312253-1 as described in Section 5, TOOL SETUP . Do NOT insert the locator. 2. Close the tool handles until the ram touches the stop surfaces. Refer to Figure 17. Figure 17 3. Align the GO element of the gage with the crimping chamber so that the top and bottom of the gage align with the surfaces of the die inserts and ram. 4. Push the element straight into the crimping chamber without using force. The GO element must pass completely through the crimping chamber as shown in Figure 17. GAGE ELEMENT DIAMETERS GO NO-GO Suggested Plug Gage Design 63.5 [2.5] (Typ) NO-GOGO Inspection of Crimping Chamber Top of Ram Crimping Chamber 16.0 ±0.08 [.630 ±.003] Stop Surface GO Element NO-GO Element Crimping Chamber Crimping Chamber12.2 ±0.25 [.48 ±.010] GO element must pass completely through the crimping chamber. NO-GO element may enter partially, but must not pass completely through the crimping chamber. Die Inserts 312253-1 (Required) GO/NO-GO Gage

  1. Align the NO-GO element and try to insert it straight into the crimping chamber. The NO-GO element may start entry, but must not pass completely through the crimping chamber, as shown in Figure 17. If the crimping chamber conforms to the gage inspection, the tool is considered dimensionally correct. If the crimping chamber does not conform to the inspection, the tool must be repaired before returning it to service. Refer to Section 10, REPLACEMENT AND REPAIR. For additional information concerning the use of the plug gage, refer to Instruction Sheet 408-7424. C. CERTI-CRIMP Hand Crimping Tool Ratchet Control Inspection Obtain a .0254 mm [.001 in.] shim that is suitable for checking the clearance between the ram and stop surfaces. To inspect the ratchet: 1. Squeeze the tool handles together until the ratchet releases. Allow the handles to open FULLY. 2. Place the shim between the top of the ram and the stop surfaces. 3. Support the shim and squeeze the tool handles together until the ratchet releases, then HOLD the tool handles in this position. 4. Check the clearance between the ram and the stop by trying to remove the shim. If shim cannot be removed, lubricate it with a THIN coat of any good SAE 20 motor oil and return it to service. If the shim can be removed, the ratchet is out of adjustment and must be repaired. Refer to Section 10, REPLACEMENT AND REPAIR. 10. REPLACEMENT AND REPAIR Customer-replaceable parts for the cable preparation kit are listed in Figure 18, and customer-replaceable parts for the hand crimping tool are listed in Figure 19. A complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. Replacement parts can be ordered from: CUSTOMER SERVICE (038-035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105-3608 Parts other than those specified in Figures 18 and 19 must be replaced to ensure correct operation of the tool. For customer repair service, please contact an TE Representative at 1-800-526-5136. Figure 18 11. REVISION SUMMARY
  • Updated document to corporate requirements
  • Changed artwork in Figures 7, 8, 9, 10, 11, and 17 CABLE PREPARATION KIT REPLACEMENT PARTS TE PART NUMBER MILITARY PART NUMBER 22520/

DESCRIPTION

59980-1 36-01 Hand TooL (Locator and Dies Not Included with Tool) 220220-2 36-06 Plug Locator without Center Contact 220221-2 36-04 Plug Locator with Center Contact 220222-2 36-05 Jack Locator 312253-1 36-03 Dies (2 for RG-402 Cable) 312253-2 36-02 Dies (2 for RG-405 Cable) 21027-6 --- Hex Wrench, .0938-in. 311395-1 36-09 Cutoff Fixture 311396-1 36-07 Cable Dressing Fixture 312317-1 36-08 Trimmer Tool 220224-1 36-10 90_ Bending Fixture Assembly 311386-3 36-13 Bend Segment, RG-405, 3.18 mm [.125 in.] Radius 311386-2 36-12 Bend Segment, RG-402, 6.35 mm [.250 in.] Radius 311386-1 36-11 Bend Segment, RG-402, 3.18 mm [.125 in.] Radius 311392-1 36-10 Bend Tool Holder 312067-1 36-10 Conforming Block 307581-1 36-10 Limiting Pin 13126-1 --- Carrying Case 13127-1 --- Case Insert

305 [12] 24 [.94] 69.8 [2.75] (Closed) Weight: 0.9 kg [2 lb] HAND CRIMPING TOOL REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION QTY PER TOOL 1 300388 PIN. Retaining 2 2 21045-3 RING, Retaining 8 3 300389 PIN. Retaining 1 4 21045-6 RING, Retaining 6 5 305340 PIN. Retaining 2 6 305340 PIN. Retaining 2 7 2-304668-9 SPRING 1 8 21028-5 PIN, Slotted Spring 2 9 312065-1 SCREW, Special 2