408-9359 TEC | Alldatasheet

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Terminating Head 58336- 1 for 408- -9359 LOC B 1 of 7E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company All Rights Reserved TE logo is a trademark. *Trademark. Other product names, logos, or company names might be trademarks of their respective owners. TOOLING ASSISTANCE CENTER 1- -800- -722- -1111 PRODUCT INFORMATION 1- -800- -522- -6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website atwww.te.com

11 APR 11 Rev CAMPMODU* MTE Connectors

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended- -use, production operations is available. Feed Pawl Feed Arm Strip Guide Contract Drag Feed Adjustment Screw Adjuster (Insertion Rod) for Wire Inserter Depth Adjustment Wire Guide Head Body AMPMODU MTE CONTACT HOUSING ASSEMBLIES WIRE HOUSING PIN HOUSINGS RECEPTACLE HOUSINGS WIRE SIZE, AWG HOUSING ASSEMBLY TYPE SHROUDED, POLARIZED/ LATCHING RIBBED LATCHING/ POLARIZED RIBBED PLAIN 103947 103953 103959 103971 103977 Strip Form 103948 103954 103960 103972 103978 30 26 p 103949 103955 103961 103973 103979 30- -26 103658 103656 103640 103649 103684 IndividualD 103659 103657 103641 103650 103685 103894 103896 103897 103901 103903 103944 103950 103956 103968 103974 Strip Form 103945 103951 103957 103969 103975 26 22 p 103946 103952 103958 103970 103976 26- -22 103661 103654 103645 103652 103687 IndividualD 103660 103655 103644 103651 103686 103893 103895 103734 103900 103902 DThe head will not terminate individualhousing assemblies of less than six positions. Figure 1 1. INTRODUCTION This instruction sheet covers operation and maintenance of Terminating Head 58336- -1, which is used to terminate contacts in AMPMODU MTE contact housing assemblies. Read these instructions thoroughly before using the head. Dimensions on this sheet are in metric units [with U.S. customary units in brackets]. Figures and illustrations are for reference only and are not drawn to scale. Reasons for reissue of this sheet are provided in Section 8, REVISION SUMMARY. ORIGINAL INSTRUCTIONS NOTE

3.2. Wire Insertion Depth A. Wire Too Deep in Contact Slot 1. Remove the head and turn the adjuster 1/6- -turn CLOCKWISE (See Figure 3). This will reduce the wire insertion depth by approximately 0.20 mm [.008 in.]. 2. Make a test termination according to the procedure given in Section 4, TERMINATION PROCEDURE, and inspect the termination in accordance with Section 5, INSPECTION. Readjust if required. Figure 3 Turn CLOCKWISE to Reduce Wire Insertion Depth Adjuster Turn COUNTERCLOCKWISE for Deeper Wire Insertion NOTE: 1/6 Turn Equals 0.20 mm [.008 in.] Adjustment B. Wire Not Deep Enough in Contact Slot Manual Handle Assembly 1. Remove the head and turn the adjuster 1/6- -turn COUNTERCLOCKWISE (See Figure 3). This will increase wire insertion depth by approximately 2. Make a test termination according to the procedure given in Section 4, TERMINATION PROCEDURE, and inspect the termination in accordance with Section 5, INSPECTION. Readjust if required. Pneumatic Handle Assembly 1. Increase the air pressure by 69 kPa [10 psi], and make a test termination according to the procedure given in Section 4, TERMINATION PROCEDURE. 2. Check the termination in accordance with Section 5, INSPECTION. 3. If the wire is still not inserted deeply enough, repeat Steps 1 and 2, until proper insertion depth is obtained or the air pressure is set to 483 kPa [70 psi]. If proper insertion depth is not obtained at 483 kPa [70 psi], reduce the air pressure to 276 kPa [40 psi] and follow the preceding procedure for the manual handle assembly. 4. TERMINATION PROCEDURE Discrete wire, jacketed cable with individual insulated conductors, and ribbon cable can be terminated in the head. See Figure 5 for required preparation for the various types. Keep these things in mind when terminating wire in contact housing assemblies; A. Individual housing assemblies of less than six positions cannot be terminated in the head. If you need to terminate one housing assembly which has less than six positions, (e.g., when making repairs), you can use a strip- -form housing assembly, terminate the first housing assembly on the strip, push the carrier strip through the head, and break the housing assembly off the carrier strip. The remaining housing assemblies on the strip can be terminated in the same way as needed. B. When terminating 6- - through 9- -position individual housing assemblies, you must use another housing assembly to push the housing assembly against the wire inserter. Remove the “pusher” housing assembly before terminating any wires. C. The following insulation diameters must be observed: Manual Handle Assembly 58074- -1 Pneumatic Handle Assembly 58075- -1 Pneumatic Power Bench Assembly 58338- -1 Electric Bench Machine 931800- -1 D. When terminating wire with an insulation diameter of less than 1.02 mm [.040 in.], make sure that the wire is straight and that it is aligned with the wire slot. E. When terminating wire with an insulation diameter of less than 1.02 mm [.040 in.], lower yields will be experienced. The termination procedure follows, (see Figure 4): 1. Refer to the table in Figure 1 and select a housing assembly for the wire size to be terminated. Make sure the contacts are properly seated in the housing assembly with each contact locking lance in a preload window, each preload forward stop at the back of the housing assembly, and the carrier strip properly interlocked.

(Not Terminated, Preloaded in Housing, Typical) Insulation Barrel Supports 0.51 [.020] Min. A A GOOD Preload Window Contact Housing (Ref) Top of W i re Barrel Slot Top of Conductor Top of W i re Barrel Slot 0.10 [.004] Max. 1.98 [.078] Max. 1.98 [.078] Max. 1.98 [.078] Max. Top of Conductor Shall be Below T o po fW i r eB a r r e l Slot SOLID WIRE Note: Wire Bundle Dia is Approx. 0.76 [.030] for 22 AWG, 7- -Strand Wire. 7-STRAND WIRE Except No. 22 AWG with Insulation Dia. 1.14 [.045]

22 AWG 7-STRAND WIRE

1.14 [.045] Only 1.98 [.078] Max. 0.51 [.020] Min. Wire Pushed Over Insulation Pierced by Insulation Barrel Supports One, or Both, Insulation Barrel Supports Not Folded Over Wire Not Seated Wire T oo Short Wire T oo Long ACCEPTABLE UNACCEPTABLE 7. REPAIR Customer- -replaceable parts are provided in Figure 8. A complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. Order replacement parts through your TE Representative, or call 1- -800- -526- -5142, or send a facsimile of your purchase order to 717- -986- -7605 or write to: CUSTOMER SERVICE (038- -035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105- -3608 For customer repair service, contact a TE Representative at 1- -800- -526- -5136. 8. REVISION SUMMARY Revisions to this document include: S Updated document to corporate requirements S Changed wire guide in all instances S Changed part number from 1- -21002- -8 to 1- -21002- -7 and description in table in Figure 8

91.95 [3.620] 66.55 [2.620] 66.55 [2.620] Weight: 0.227 kg [8 oz.] REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION QTY PER ASSEMBLY 1 313811- -1 FINGER, Feed 1 2 2- -22285- -6 SPRING, Extension 1 3 313809- -1 ARM, Feed 1 4 21986- -6 RING, Retaining 1 5 313812- -1 PIN, Pivot 1 6 313808- -1 GUIDE, Strip 1 7 1- -21002- -7 S C R E W ,B t nH dC a p ,6 - - 3 2x. 3 8L 2 8 313805- -1 HEAD, Finished 1 9 313807- -1 GUIDE, Wire 1 10 2- -21008- -1 SETSCREW, Skt, 4- -40 x .250 L 1 11 2- -21000- -3 SCREW, Skt Hd Cap 2 12 313810- -1 DRAG, Contact 1 13 1- -22279- -6 SPRING, Compression 3 14 21028- -6 PIN, Slotted Spring 2 15 313806- -1 INSERTER, Wire 1 16 2- -25022- -2 SPRING, Compression 1 17 3- -21028- -2 PIN, Slotted Spring 1 18 312148- -5 ROD, Inserter 1 19 5- -22488- -6 SPRING, Compression 1 20 312149- -1 ADJUSTER, Inserter Rod 1 Figure 8