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© 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company All Rights Reserved *Trademark TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners. 1 of 5 Instruction Sheet TOOLING ASSISTANCE CENTER 1-800-722-1111 PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com LOC B 408-6789 Pistol Grip Pneumatic Handle Assembly 58075-1 25 JUL 11 Rev E PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available. Figure 1 1. INTRODUCTION These instructions deal with the safety, installation, operation and maintenance of the Pistol Grip Pneumatic Handle Assembly 58075-1. See Figure 1. Pistol Grip Pneumatic Handle Assembly 58075-1 ac cepts interchangeable terminating heads that terminate wires in connectors. To ensure accurate termination of wires, setup adjustments, and head maintenance, refer to the instructions packaged with the terminating head. NOTE i Dimensions in this instruction sheet are in metric units [with U.S. customary units in brackets]. Figures are for reference only and are not drawn to scale. Reasons for reissue of this instruction sheet are provided in Section 9, REVISION SUMMARY . 2. SAFETY PRECAUTIONS AND COMPANY CONTACT 2.1. Safety Safeguards are designed into this application equipment to protect operators and maintenance personnel from most hazards during equipment operation. However, certain safety precautions must be taken by the operator and repair personnel to avoid personal injury, as well as damage to the equipment. For best results, application equipment must be operated in a dry, dust-free environment. Do not operate equipment in a gaseous or hazardous environment. Carefully observe the following safety precautions be fore and during operation of the equipment:
- ALWAYS wear appropriate ear protection.
- ALWAYS wear approved eye protection when operating powered equipment.
- ALWAYS keep guard(s) in place during normal operation.
- ALWAYS disconnect the tool from its power source when performing maintenance on the equipment.
- NEVER wear loose clothing or jewelry that may catch in moving parts of the application equipment.
- NEVER insert hands into installed application equipment.
- NEVER alter, modify, or misuse the application equipment. 2.2. Contact CALL TOLL FREE 1-800-722-1111 (CONTINENTAL UNITED ST ATES AND PUERTO RICO ONLY) The Tooling Assistance Center offers a means of providing technical assistance when required. In addition, Field Service Specia lists are available to provide assistance in the adjustment or repair of the application equipment when problems arise which your maintenance personnel are unable to correct. When calling the Tooling Assist ance Center regarding service to equipment, it is suggested that a person familiar with the device be present with a copy of the manual (and drawings) to receive instructions. Many difficulties can be avoided in this manner. When calling the Tooling Assis tance Center, be ready with the following information: 1. Customer name 2. Customer address 3. Person to contact (name, title, telephone number, an d extension) 4. Person calling ORIGINAL INSTRUCTIONS
- Equipment number (and serial number if applicable) 6. Product part number (and serial number if applicable) 7. Urgency of request 8. Nature of problem 9. Description of inoperative component(s) 10. Additional information/comments that may be he lpful
- OPERATION The following procedure provides only general information concerning crimping. Refer to the instructions packaged with the terminating heads for detailed information including wire stripping dimensions and instructions for positioning terminals in the terminating heads. 1. Insert the connector into the left side of the head. 2. Align the contact to be terminated with the wire ins erter of the head. Make sure that the locating pawl rests between the connector index ribs. 3. Insert an unstripped wire into the funnel area be tween the contact and the wire inserter until it bottoms on the tool base. 4. Depress the trigger of the handle assembly and hold it until the wire inserter bottoms. 5. Release the trigger. The wire inserter will retract and the feed slide will automatically advance the connector to the next contact position. 6. Repeat steps 2 through 5 until all contacts have b een terminated. 7. Inspect each termination. 7. MAINTENANCE AND INSPECTION DANGER STOP T o avoid personal injury, ALWAYS disconnect the handle assembly from the air supply when performing maintenan ce or inspection procedures. It is recommended that a maintenance and inspection p rogram be performed periodically to ensure dependable and uniform terminations. Though recommendations call for at least one inspection a month, frequency of inspection depends on: 1. The care, amount of use, and handling of the h andle assembly. 2. The presence of abnormal amounts of dust and dir 3. The degree of operator skill. 4. Your own established standards. The handle assembly is inspected before being ship ped; however, it is recommended that the handle assembly be inspected immediately upon arrival to ensure that the handle assembly has not been damaged during shipment. 7.1. Daily Maintenance Each operator should be aware of, and responsible for, the following: 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint-free cloth. DO NOT use objects that could damage the handle assembly. 2. Ensure that all components are in place and pr operly secured. 3. With the terminating head in place, connect the air supply, then squeeze and release the trigger to ensure that the mechanisms and plunger move smoothly. 7.2. Periodic Inspection (At Least Once a Month) 1. Remove any accumulated film with a suitable cleaning agent that will not affect plastic material. 2. Make sure all components are in place and are pr operly secured. Refer to Figure 5. Check the handle assembly for chipped, cracked, worn, or br oken areas. If damage is evident, repair is necessary. See Section 8, REPLACEMENT AND REPAIR. 8. REPLACEMENT AND REPAIR Customer-replaceable parts are listed in Figure 5. A complete inventory can be stocked and controlled to pr event lost time when replacement of parts is necessary. Parts other than those listed should be replaced by TE to ensure quality and reliability of the handle assembly. Order replacement parts through
your representative, or call 1-800-526-5142, or send a facsimile of your purchase to 717-986-7605, or write to: CUSTOMER SERVICE (038-035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105-3608 or TYCO ELECTRONICS CORPORATION UK LTD B ARTON TORS BIDEFORD NORTH DEVON, GREAT BRITAIN For customer repair service, call 1-800-526-5136. 9. REVISION SUMMARY Since the previous release of these instructions, the new company logo was applied, and the document was re-formatted and re-arranged. ITEM PART NUMBER DESCRIPTION QTY PER ASSEMBLY 1 27174-1 VALVE, Poppet 1 2 1-21003-3 SCREW, Flat Head Socket Cap 1 3 28472-1 PUSH BUTTON TRIGGER, Valve Actuator 1 4 312140-1 KEY 1 5 312141-1 NUT, Cam Adjustment 1 6 312157-1 AIR CYLINDER 1 7 21086-6 O-RING 2 8 310421-1 PLUG, Cap 1 9 310424-1 BRACKET, Air Cylinder 1 10 312156-1 HANDLE 1 11 312622-2 SUBASSEMBLY, Air Tube 1 12 217915-1 LABEL, CE 1 Figure 5