68026 TEC | Alldatasheet

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©2012 Tyco Electronics Corporation, Berwyn, PA All Rights Reserved TE logo and Tyco Electronics are trademarks. *Trademark. Other products, logos, and company names might be trademarks of their respective owners. Instruction Sheet TOOLING ASSISTANCE CENTER 1-800-722-1111 PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.tycoelectronics.com 1 of 4 LOC B TERMI-FOIL* Hand Crimping Tool 68026 408-2363

12 MAR 12 Rev J

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available. Figure 1 A complete list of current terminal and splice part numbers cannot be maintained on this document. For all part numbers and their description, refer to Catalog 82039 or contact PRODUCT INFO at the number at the bottom of this page. 1. INTRODUCTION TERMI-FOIL Hand Crimping Tool 68026 is designed to crimp the tab end of TERMI-FOIL terminals and splices (reference part numbers are listed in Figure 1) onto foil with a maximum thickness of 0.76 mm [.020 in.]. This tool is a member of the CERTI-CRIMP* hand crimping tool family. The ratchet on these tools ensures full crimping of the product. Once engaged, the ratchet will not release until the handles have been FULLY closed. Dimensions in this instruction sheet are in metric units [with U.S. customary units in brackets]. Figures are not drawn to scale. NOTE i Reasons for reissue of this instruction sheet are provided in Section 6, REVISION SUMMARY. 2. DESCRIPTION The tool consists of two handles, a ratchet, and two jaws each with a crimping die. The crimping dies have flat faces which squeeze the lance-faced tab end of the terminal or splice into the foil. The dies bottom before the ratchet releases. DO NOT re-adjust the ratchet. 3. CRIMPING PROCEDURE Depending on the foil and the terminal configuration, it may be necessary to crimp the wire barrel before crimping the tab end. See Figure 2 for wire-to-tooling cross-reference for crimping the wire barrel. The applicable wire size range is stamped on the product package label. For information on using the tooling, refer to the instructions packaged with the tooling. 3.1. Double-Face Terminal or Splice 1. Open tool handles FULLY. 2. Place the foil between faces of the tab end of terminal or splice, and squeeze the faces together manually. See Figure 3, Detail A. 3. Place the tab end and foil between the crimping dies as shown in Figure 3, Detail B. Make sure that the tab end is completely covered by the dies. DO NOT place the wire barrel between the dies. 4. Close the tool handles until the ratchet releases, then allow handles to open freely. TERMI-FOIL TERMINAL AND SPLICE TYPE PART NUMBER MATERIAL AND FINISH Double-Face Terminal

329860 Nickel-Plated Copper

330003 Tin-Plated Copper

Flag Terminal 52584 Tin-Plated Copper Splice

51943 Tin-Plated Copper

(Unannealed)

329656 Tin-Plated Copper

i CAUTION NOTE i ORIGINAL INSTRUCTIONS

  1. Close the tool handles until the ratchet releases then allow handles to open freely, and observe the following: a. Handles open before the ratchet hits the dowel pin. b. Jaws grasp the NO-GO element. If above conditions are met, the ratchet is performing satisfactorily. If not, see Section 5, REPLACEMENT AND REPAIR. 3. Re-install the dies, and secure them with the roll pins. 5. REPLACEMENT AND REPAIR Customer-replaceable parts are listed in Figure 6. A complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. Parts other than those listed should be replaced by TE Connectivity to ensure quality and reliability. Order replacement parts through your representative, or call 1-800-526-5142, or send a facsimile of your purchase order to 717-986-7605, or write to: CUSTOMER SERVICE (038-035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105-3608 For customer repair service, contact a representative at 1-800-526-5136. 6. REVISION SUMMARY Since the previous revision of this document, the following changes were made:
  • Updated dimension in table in Figure 5 Figure 6 REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION QTY PER TOOL 1 21045-3 RING, Retaining 4 2 1-23619-6 PIN, Retaining 2 3 2-23620-9 PIN, Retaining 1 4 21045-6 RING, Retaining 2 5 39364 SPRING 1 6 1-21919-1 PIN, Dowel 1 7 6-21028-8 PIN, Roll 2 8 305956-8 ANVIL, Die 2 63.5 [2.50] Weight 404 g [13 oz]1 2 3 45 6