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Instruction SheetSTRATO- THERM* Crimping Heads Used with Double Action Battery 408- -10033 LOC B 1 of 6E2010 Tyco Electronics Corporation, Berwyn, PA All Rights Reserved TE logo and Tyco Electronics are trademarks. *Trademark. Other product names, logos, or company names might be trademarks of their respective owners. TOOLING ASSISTANCE CENTER 1- -800- -722- -1111 PRODUCT INFORMATION 1- -800- -522- -6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website atwww.tycoelectronics.com

29 NOV 10 Rev BPowered Hand Tool Kits 1213804- [ ]

Crimp Head (Ref) Quick- -Release Pins DAHT Adapter Assembly 1. INTRODUCTION Crimping Heads 1- -46673- -0, 1- -46673- -1, and 1- -46988- -0 are designed to crimp STRATO- -THERM Terminals and Splices onto wire size 26- -14 AWG. Refer to Figure 2. The crimping heads are used with Double Action Battery Powered Hand Tool Kits 1213804- -[ ]. The crimping heads can also be used with the

626 Double Action Pneumatic Tool Adapter

1213563- -1. This instruction sheet provides recommended procedures for wire preparation, crimping head installation, crimping, and maintenance and inspection. For information concerning tool setup and operation, refer to Customer Manual 409- -10056 packaged with the battery tool kit. Dimensions are in metric units with [inches in brackets]. Figures and illustrations are for reference only and are not drawn to scale. Reasons for reissue are provided in Section 8, REVISION SUMMARY. 2. DESCRIPTION The crimping head consists of integral jaws which close in an arc- -like motion. After an operator locates the terminal or splice between the crimping jaws and inserts the stripped wire, the tool is activated to crimp the terminal or splice to the wire. NOTE i NOTE i

408- 10033STRATO- THERM Crimping Heads Rev B4 of 6 Tyco Electronics Corporation Figure 7 Properly Crimped Terminal and Splice Crimp Centered on Wire Barrel Sleeve No Wire Conductor Strands Protruding

1 Hashmark on

2 Hashmarks on

1- -46673- -1 (1 Hashmark) Tool 1- -46988- -0 (2 Hashmarks)5. CRIMP INSPECTION Inspect crimped terminals and splices by checking the features described in Figure 7. Use only terminals or splices that meet the conditions shown in the “ACCEPT” column. “REJECT” terminations can be avoided through careful use of instructions in Section 4, and by performing regular head maintenance, as described in Section 6. KKKDamaged product should not be used. If a damaged terminal or splice is evident, it should be cut from the wire and replaced. Do NOT re- -terminate terminals or splices. 6. MAINTENANCE AND INSPECTION To avoid personal injury, ALWAYS disconnect the battery from the tool before performing maintenance or inspection. Tyco Electronics recommends that a maintenance and inspection program be performed periodically to ensure dependable and uniform terminations. The crimping head should be inspected once a month. Frequency of inspection should be adjusted to suit your requirements through experience. Frequency of inspection depends on: 1. The care, amount of use, and handling of the crimping head. 2. The type and size of the product crimped. 3. The degree of operator skill. 4. The presence of abnormal amounts of dust and dirt. 5. Your own established standards. Each crimping head is thoroughly inspected before packaging. Since there is the possibility of crimping head damage during shipment, new crimping heads should be inspected immediately upon arrival at your facility. 6.1. Daily Maintenance Tyco Electronics recommends that each operator be responsible for the following steps of daily maintenance: 1. Remove dust, moisture, and other contaminants with a clean, soft brush, or a lint- -free cloth. Do NOT use objects that could damage the head. 2. Make sure that all pins, rings, and other components are in place and secure. To avoid personal injury and damage to the tool, make sure quick pins are properly inserted. 3. Make certain all surfaces are protected with a thin coat of any good SAE 20 motor oil. Do NOT oil excessively. 4. When the head assembly is not in use, store it in a clean dry, area. 6.2. Periodic Inspection Regular inspections should be performed by quality control personnel. A record of scheduled inspections should remain with the crimping heads or be supplied to supervisory personnel responsible for the crimping heads. Though recommendations call for at least one inspection a month, the frequency should be based on amount of use, working conditions, operator training and skill, and your established company policies. These inspections should include a visual inspection (Paragraph 6.3) and a crimping chamber inspection (Paragraph 6.5). CAUTION DANGER DANGER