OL-450S OMRON | Alldatasheet
Document overview
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Technical content
Self-navigating, ultra-low, mobile robots that transport cages and carts with a combined payload up to 450 kg
- Natural feature navigation: Automatically plans efficient routes and prevents collisions; capable of omni-directional navigation
- Fleet management: Scale deployment with AMR prioritization and multi-robot coordination, for manufacturing environments
- Easy integration: Installs quickly, without facility modifications
- Ultra-low design: Fits underneath roll cages and carts for autonomous transportation of existing storage solutions
- Wireless charging
Ordering Information
Note: All AMRs in a fleet must have the same version of the FLOW Core software installed. Other considerations must be made when adding AMRs to a fleet. Contact your local OMRON representative for more information. Note: The battery for the OL-450S Series AMR must be ordered separately (part number 28110-020). Before ordering lithium-ion batteries, please verify local shipping regulations to ensure compliance with applicable laws and restrictions. Items Included with AMR Accessories and Optional Items Model Description Ordering Code OL-450S2 Omni Lift AMR with standard length lift plate 37590-70000 OL-450S3 Omni Lift AMR with extended length lift plate 37590-80000 Item Description Labels Warning and product labels Printed Documentation Printed guides for safety, unpacking and assembling Lift Rings Hardware for lifting the AMR Item Details Ordering Code Battery*1 Rechargeable power source for the AMR. 28110-020 Stationary Electronics and Stationary Coil Power supply box for charging the AMR battery. Includes the external charging coil for wireless charging, cables and covers. Power cable and mounting hardware are user supplied. 28110-101 Charging Ramp Floor mounted, wireless charging protective surface. 28110-102 Service Charger Portable charger for use in an AMR power loss event. The charger is rated for 200 to 240 VAC at 50/60 Hz. 28110-103 Manual Mover Used for moving unpowered AMRs. 28110-501 Lift Bridge Provides an alternate method to lower the lifting mechanism. No charger included. 28110-503 Lift Bridge Charger Provides charging equipment for the Lift Bridge battery. The charger is rated for 220 to 240 VAC at 50 Hz. 28110-508 Work Bench Adjustable height table used for performing maintenance tasks. 28110-504
*1 Before ordering lithium-ion batteries, please verify local shipping regulations to ensure compliance with applicable laws and restrictions. Software Licenses *1 After expiration of a FLOW Core Fleet Manager license, all Virtual Fleet Manager functionality will continue to operate without requiring subscription renewals. An active subscription is required for software upgrades and to access subsequent software releases, including bug fixes, feature upgrades, and performance improvements. Note: To upgrade to the latest version of the FLOW Core software, contact your local OMRON representative. Please note that an active subscription is required for access to software upgrades. Maintenance Kit 1 Wipes for cleaning scanners. 28110-506 Maintenance Kit 2 Fluid for cleaning scanners. 28110-505 Mobile I/O Box Used with a Fleet Manager to summon an AMR to a goal or control connected devices with I/O. 23419-802 Mobile I/O Box Power Supply Recommended for purchase with the Mobile I/O Box. 23419-812 Product Name Applicable For Configuration Ordering Code Fleet Operations Workspace Core Fleet Manager License,
3 Year
Initial entitlement for a 3 year renewable FLOW Core license. Replace with 05, 10, 15, 20, 25, 30, to indicate the number of AMRs licensed to connect. Replace with 50 for 31 or more AMRs. 30271-1 Fleet Operations Workspace Core Fleet Upgrade Entitlement for a fleet connection limit increase by one additional AMR (used for existing installations). 30271-001 Fleet Operations Workspace Core Renewal Entitlement for a 1 year renewal of the FLOW Core license. Replace with a value of 05 to 30 to indicate the number of AMRs licensed to connect. Replace with 50 for 31 or more AMRs. 30271-2 Fleet Operations Workspace iQ License (FLOW iQ) Entitlement for a 1 year renewable FLOW iQ license. 30271-701 Entitlement for a 3 year renewable FLOW iQ license. 30271-703 Entitlement for a 5 year renewable FLOW iQ license. 30271-705 Cell Alignment Positioning System (CAPS) License AMR AMR Alignment using software-defined target. Entitlement for a perpetual CAPS license. 20271-805 Cycle Time Optimization License Enables reduced cycle times with fewer stops and path caching. Entitlement for a perpetual Cycle Time Optimization license. 20271-905 Item Details Ordering Code
Item Description Item Description A 360-degree Scanner E Rear Bumper B Lifting Plate F Front Safety Scanners C Light Strips G Control Strip D Rear Scanner Item Details Model OL-450S2 OL-450S3 Weight (with Battery) 185 kg 190 kg Environment Ambient Temperature 5 to 40°C Storage Temperature -20 to 60°C Operating and Storage Humidity 5% to 95% (non-condensing) Operating Environment Indoors only, no excessive dust, no corrosive gas Altitude 2000 m (max.) Ingress Protection Class IP20 Dust / Smoke Accumulated dust smaller than 40 µm cannot exceed 11.7 mL / m2 in the operating environment. Avoid operating in areas with smoke or dust. Enclosure Rating NEMA Type 2 Atmospheric No hazardous materials, (no explosive gas or oil mist) (A) (C) (B) (E) (A)(A) (D) (F) (G) (C) (C) (C)
*1: A 10 mm gap cannot be traversed at speeds greater than 750 mm/s. *2: The maximum rotational speed is reduced to 17 degrees/s when the AMR is traveling at speeds over 20 mm/s. *3: Stop position repeatability values were obtained using default AMR parameters and a map created by the OL-450S Series AMR. Floor Conditions Ground Clearance 10 mm Minimum Floor Flatness NEN 2747-2001 / flatness category 5, DIN 18202 Group 3 Minimum Levelness FL25 (per ACI 117 standard) Electrical Conduction Maximum floor resistance 1 GΩ Abrasion Resistance NEN 2743-1999 / Abrasion resistance 1 Maximum Step Traversal No step traversal permitted Maximum Gap Traversal*1 10 mm Maximum Slope Flat surfaces only Minimum Floor Compressive Strength 9.9 MPa (min.), NEN-EN 206-1: 2014 / strength category C25 / 30 Minimum Coefficient of Friction Static coefficient of friction μs ≥ 0.6 Dynamic coefficient of friction μd ≥ 0.4 Navigation Routing Autonomous routing by localizing with safety scanning laser, based on environment mapping Environmental Map-making Method Scan by driving the AMR through the environment and upload the scan data to MobilePlanner Lifting Lifting Capacity 450 kg Lifting Height 308 mm Lifting Speed 40 mm/s Mobility Run Time Full payload: approximately 7 hours No payload: approximately 11 hours Swing Radius 685 mm Turn Radius 750 mm Maximum Translational Speed (forward and lateral) 1200 mm/s Maximum Reverse Speed 300 mm/s Maximum Translational Acceleration 750 mm/s2 Maximum Translational Deceleration 1000 mm/s2 Maximum Rotational Speed*2 65°/s 35°/s Maximum Rotational Acceleration 165°/s2 85°/s Maximum Rotational Deceleration 165°/s2 85°/s Maximum Moment of Inertia 100 kg-m2 Stop Position Repeatability (Single AMR)*3 To a position: ±160 mm, ±7° With CAPS: ±6 mm, ±0.6° Stop Position Repeatability (Fleet)*3 To a position: ±160 mm, ±7° With CAPS: ±10 mm, ±0.8° Drive Wheels Materials Steel with Vulkollan (polyurethane) tread Standards AMR EN ISO 12100, EN ISO 13849-1, EN/IEC 60204-1, EN ISO 3691-4 (except clause 4.12), EN61000-6-2, EN61000-6-4, KS C 9610-6-2, KS C 9610-6-4 Battery UN 38.3 Stationary Electronics and Stationary Coil EN 60335-2-29, EN 62311, EN 55011, EN 61000-6-2, UL 1564 Wireless IEEE 802.11 a/b/g Certification Markings AMR CE, KC Battery CE Stationary Electronics and Stationary Coil CE, cMETus Safety
Features
Safety Scanners 2 front safety scanners, 29 zone sets, selected based on velocity E-Stop Buttons 2 buttons on Control Strip Rear Bumper Stops AMR when rear bumper is depressed by physical contact Audible Indicators Audible warning buzzer, programmable through MobilePlanner Visual Indicators LED Light Strips Shows direction of movement and operational status, located on front and rear of AMR Safety Approach Light Projects a visible red laser light in AMR travel direction Item Details Model OL-450S2 OL-450S3
MobilePlanner Software Requirements Virtual Fleet Manager Software, Minimum Hardware Requirements *1: Contact your local OMRON representative for fleets larger than 100. Note: The PC/IPC/Server is supplied by the user. Charging Station Battery *1: Charging time can vary based on battery cell temperature and state of charge to prolong battery life. *2: Approximately 80% of nominal battery capacity will be available after using the battery at 100% depth of discharge. *3: Under the following conditions: Temperature: 15 to 30°C, relative humidity 25% to 85% Service Charger MobilePlanner PC Operating System Windows 10 (64-bit version), Windows 11 CPU 1.5 GHz dual-core CPU recommended Main Memory 1.5 GB min. (4 GB min. recommended) Hard Disk At least 400 MB of available space Video Memory 256 MB min. Display XGA 1024 x 768, 16 million colors minimum MobilePlanner Tablet Edition Operating System Android ® OS, Version 9 or newer, minimum 2 GB of RAM iOS®, Version 10 or newer Supported Languages English, German, Japanese, French, Italian, Korean, Spanish, Polish, Simplified Chinese and Traditional Chinese Fleet Size / AMR Count Small / ≤ 5 Medium ≤ 15 Large ≤ 30 X-Large > 30*1 Virtual CPU 2 Cores 4 Cores Clock Speed 4 GHz 8 GHz 12 GHz Virtual RAM 8 GB 16 GB 24 GB Virtual Disk 512 GB 1 TB FLOW Software Version Minimum FLOW Core 5.0 Maximum Current 16 A Input Voltage 200 to 240 VAC, 50/60 Hz, single phase Output Voltage 15 VDC to 60 VDC (28 VDC nominal) Power Consumption 3.3 kW Maximum Output Current 60 A Humidity 0 to 95% non-condensing Charging Method Wireless (primary), wired (secondary) Ambient Operating Temperature -10 to 40°C Storage Temperature -20 to 55°C Ingress Protection Stationary Electronics: IP20 Stationary Coil: IP68 Altitude 2000 m maximum Pollution Degree 1 Equipment Class Class A Weight Stationary Electronics 5.9 kg Stationary Coil 2.8 kg Type LiFePO4 Voltage 25.6 VDC Capacity 42 Ah nominal Recharge Time 45 min. (5 hours of operation)*1 Charge Cycles Approx. 6000 cycles*2 *3 Duty Cycle (depth of discharge) 80% Charging Method Wireless (primary), wired (secondary) Ambient Operating Temperature 10 to 40°C Storage Temperature -20 to 60°C Humidity (operating and storage) 10 to 90% non-condensing Altitude 2000 m Ingress Protection IP54 Weight 20 kg Input Voltage 200 to 240 VAC, 50/60 Hz Input Current (max.) 2.2 A at 230 VAC Output Voltage 24 VDC Output Current 15 A (fused to 20 A) Ambient Operating Temperature 0 to 35°C Ingress Protection IP21 Weight 3.5 kg
Dimensions (Unit: mm) OL-450S2 OL-450S3 2236 108 200 692 366 771 446 2236 108 200 692 366 446 851
Stationary Electronics Dimensions Charging Ramp Dimensions 385 127 309 1.3° 2004 1000
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- The product photographs and figures that are used in this catalog may vary somewhat from the actual products. Catalog Number Manual Title M109 AMR (Autonomous Mobile Robot) OL-series User’s Manual I617 Advanced Robotics Command Language AMR Reference Guide I618 Advanced Robotics Control Language Fleet Manager AMR Integration Guide I635 Fleet Operations Workspace Core User’s Manual I636 Fleet Operations Workspace (FLOW) Migration Guide I637 Fleet Operation Workspace Core Integration Toolkit User's Manual M107 Fleet Operation Workspace Core Integration Toolkit - MQTT API User's Manual I665 Fleet Operations Workspace iQ User's Manual I677 Mobile I/O Box User's Manual I695 Virtual Fleet Manager Installation Guide
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Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions.
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2895 Greenspoint Parkway, Suite 200
Hoffman Estates, IL 60169 U.S.A. Tel: (1) 847-843-7900 Fax: (1) 847-843-7787 OMRON ROBOTICS AND SAFETY TECHNOLOGIES, INC. 4225 Hacienda Drive, Pleasanton, CA 94588 U.S.A. Tel: (1) 925-245-3400 Fax: (1) 925-960-0590 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-6023-0333 Fax: (86) 21-5037-2388 OMRON EUROPE B.V. Wegalaan 67-69, 2132 JD Hoofddorp The Netherlands Tel: (31) 2356-81-300 Fax: (31) 2356-81-388 OMRON Corporation Industrial Automation Company 0425 ©OMRON Corporation 2024 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. Note: Do not use this document to operate the Unit. This document describes AMR functionality supported with FLOW v5.3 25345-520A Cat. No. M113-E-01