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Technical content
- Inspect the crimping head for missing pins or
refer to Figure 12 for customer-replaceable parts.
- Inspect the die closure surfaces for flattened,
Figure 9. Figure 9
- Heads used in daily production - Lubricate daily
- Heads used daily (occasional) - Lubricate weekly
- Heads used weekly - Lubricate monthly Wipe excess oil from head, particularly from die closure area. Oil transferred from the die closure onto certain terminations may affect the electrical characteristics of an application. 6.4. Gaging the Crimping Chambers This inspection requires the use of a plug gage conforming to the dimensions provided in Figure 10. TE does not manufacture or market these gages. To gage the crimping chamber, proceed as follows: 1. DISCONNECT AIR SUPPLY and remove head from tool. 2. Remove traces of oil or dirt from jaw bottoming surfaces, die closure surfaces, and plug gage elements. 3. With crimping jaws bottomed, check the wire barrel crimp die closure using the proper plug gage. Hold gage in straight alignment with the die closure and carefully try to insert, without forcing, the GO element. See Figure 11. The GO element must pass completely through the die closure. 4. Try to insert the NO-GO element. The NO-GO element may enter partially, but must not pass completely through the die closure. If crimping chambers conform to gage inspection, the tool is considered dimensionally correct, and should be lubricated with a THIN coal of any good SAE 20 motor oil. If not, refer to Section 7, REPLACEMENT AND REPAIR for customer repair service. 7. REPLACEMENT AND REPAIR Customer-replaceable parts are listed in Figure 12. A complete inventory can be stocked and controlled to prevent lost time when replacement of parts is necessary. Order replacement parts through your TE Representative, or call 1-800-526-5142, or send a facsimile of your purchase, or write to: CUSTOMER SERVICE (038-035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105-3608 Tools may also be returned to TE for evaluation and repair. For tool repair service, contact a TE Representative at 1-800-526-5136. 8. REVISION SUMMARY Revisions to this document include:
- Updated document to corporate requirements
- Reactivation of document
- Deleted obsolete part numbers and related information throughout document Flattened Pitted Broken
Detail “A” Detail “B” 38923 38394 300454 ITEM DESCRIPTION QTY PER HEAD HEAD NUMBERS AND COMPONENT PART NUMBERS 38923 (Detail “A”) 38394 (Detail “A”) 300454 (Detail “B”)