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2621338 ABBATRON | Alldatasheet

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Abbatron's 40,000 square foot facility in Pennsylvania is equipped with a wide variety of screw machines, CNC lathes, molders, stamping machines, and more. All to produce for you the part that fits. For more information on how Abbatron can meet your special requirements, see inside back cover for a complete list of authorized Abbatron distributors or visit our web site at www.abbatron.com to find a sales representative in your area. HUBZone Certification extended through 2010 MEADVILLE, PA – The United States Small Business Administration has awarded Abbatron with 7(J) status as a HUBZone Certified Business Concern. This certification significantly benefits Abbatron as it enables aggressive pursuit of additional opportunities with the federal government and other major private sector contractors to the U.S. government. Abbatron has been registered under HUBZone number 19229 and is duly identified on the federal site for Central Contractor Registration (CCR). Approved under the North American Industry Classification System (NAICS) codes 334419 and 332721, Abbatron may pursue contracts under other NAICS codes as qualified to perform. Although no additional business is guaranteed under this certification, greater consideration in future contract awards is likely. The HUBZone Empowerment Contracting Program stimulates economic development and creates jobs in urban and rural communities by providing federal contracting preferences to small businesses. These preferences go to small businesses that obtain HUBZone (Historically Underutilized Business Zone) certification in part by employing staff who live in a HUBZone. The company must also maintain a “principal office” in one of these specially designated areas. [A principal office can be different from a company headquarters, as explained in our section dedicated to Frequently Asked Questions.] The program resulted from provisions contained in the Small Business Reauthorization Act of 1997. From http:// www.sba.gov/hubzone/ For more information, please contact the factory at 888-847-6484. CAGE CODE: 91967 NAICS CODES: 332721-334419 STANDARD INDUSTRIAL CLASSIFICATION:

3678 Electroinc Connectors

3679 Electronic Components, NEC

FEDERAL SUPPLY CLASSIFICATION: 5935-5940-6627 Abbaton is a major designer and manufacturer of Milspec Components. ABBATRON HH Smith 632 Arch Street P .O. Box 726 Meadville, PA 16335 sales@abbatron.com www.abbatron.com Tel: 1-888-847-6484 Fax: 1-814-333-1912 HH Smith HH Smith Through strategic acquisitions at the beginning of the millennium, Abbatron’s leadership set the course to enter the electronics industry by bringing innovative production techniques and employing state-of-the-art lean manufacturing systems. Our 40,000 square foot factory provides the products and services featured in this catalog and we look forward to expanding our offering as new RoHS compliant products are successfully introduced. Our staff, representatives, and contracted distributors look forward to serving you and your associates with the highest level of quality and service at a price you can afford. “May we have an opportunity to join your lean manufacturing team and enjoy mutual success?”

www.abbatron.com Contact our Sales Department at 1-888-847-6484 INTRODUCTION RoHS Compliance 2 Custom Capabilities 4 Custom Cable Quote Form 5 TEST LEADS AND PATCH CORD Test Leads 6 Test Lead Kits 7 Jumpers 8 Test Prods 9 Alligator Clips 9 Dual Instrument Test Adapters 10 POSTS, PLUGS AND JACKS Binding Posts 12 Insulated Binding Posts 13 Miniature Binding Posts 14 Metal Binding Posts 15 Dual Binding Posts 16 Spring Loaded Binding Posts 17 Knob Type Binding Posts 19 Standard Insulated Banana Plugs 20 Insulated Banana Plugs 21 Uninsulated Banana Plugs 22 Giant Banana Plugs 23 Insulated Banana Jacks 23 Uninsulated Banana Jacks 24 Phone Tip Plugs 25 Insulated Tip Jacks 26 Printed Circuit Test Jacks 27 Uninsulated Tip Jacks 27 CONNECTORS Coaxial Antenna Connectors 28 Receptacles 28 HARDWARE Terminal Strip Boards 29 Solder Lugs and Terminals 30 Insultated Washers 31 Grommets 32 Bumpers and Chassis Feet 33 Cable Clamps and Strain Reliefs 34 Hole Plugs 35 Instrument Handles and Ferrules 36 Shaft Accessories 37 High Voltage Insulators 38 SPACERS AND STANDOFFS Spacer/Standoff Information 40 Brass Round Spacers 41 Brass Round Standoffs 42 Brass Hex Standoffs 43 Brass Male/Female Hex Standoffs 44 Brass Male/Female Adapters 44 Brass Swivel Standoffs 45 Aluminum Round Spacers 46 Aluminum Round Standoffs 47 Aluminum Hex Standoffs 48 Aluminum Male/Female Hex Standoffs 49 Nylon Round Spacers 50 Nylon Round, Hex and Male/Female Standoffs 51 Phenolic Spacers 52 Ceramic Standoffs 53 INDEX DISTRIBUTOR PARTNERS 57 Table of Contents HH Smith Table of

Contents

Restriction of Hazardous Substances Directive 2002/95/EC Background As a result of environmental concerns the EU (European Union) has legislated the restriction of certain hazardous materials in all new electrical and electronic equipment sold in member EU countries on or after July 1, 2006. Specifically, with the exception of those items listed as exempted in the annex to Directive 2002/95/EC, the maximum concentration values by weight in homogeneous materials are limited to: Cadmium (Cd) 0.01% Hexavalent Chromium (Cr+6) 0.10% Lead (Pb) 0.10% Mercury (Hg) 0.10% Polybrominated Biphenyls (PBB) 0.10% Polybrominated Diphenyl Ethers (PBDE) 0.10% The term “homogeneous” with regards to the directive is understood as ‘of uniform composition throughout’. Examples of ‘homogeneous materials’ are individual types of plastics, ceramics, glass, metals, alloys, paper, boards, resins, and coatings. Homogenous material as related to the directive implies individual material that cannot be mechanically disjointed into different materials. The term ‘mechanically disjointed’ means that the material can be, in principle, separated by mechanical actions such as for example unscrewing, cutting, crushing, grinding and abrasive processes. RoHS Compliance Abbatron is now in compliance to Directive 2002/95/EC (the RoHS directive) using parallel efforts related to internal manufacturing methods, supply chain, and design. Manufacturing Methods

• As of March 1, 2005 all soldering operations at Abbatron use lead-free soldering materials.
• As of June 30, 2005 each master file record of any raw material, component, or finished product inventoried at Abbatron was updated to reflect one of two classifications:
• RoHS compliant
• Not RoHS compliant Note: with certain limited exceptions the vast majority of Abbatron’s existing parts are and have always been RoHS compliant. Products made with certain finishes such as tin/lead and yellow irridite, and certain phenolics which use flame-retardants are not currently RoHS compliant. Parallel to our efforts to clearly identify any nonconforming materials in our inventory master files, we are investigating cost-effective alternatives which will conform to RoHS requirements. RoHS Compliance RoHS Compliance HH Smith

Revision levels (Rev Levels) are used on all Abbatron documents related to customer order confirmations, shipment documentation, inventory control, production work orders, purchase orders issued to our vendors, etc. Our strategy regarding Revision Level changes to reflect RoHS compliance status is as follows:

• No revision number change is required for any raw materials, components, or finished parts that have always been RoHS compliant.
• Subsequent to June 30, 2005 any design or manufacturing method change to a previously nonconforming part which causes it to come into RoHS compliance will require the issuance of a new revision level (Rev Level) to indicate compliance to the RoHS directive. Package Marking Production operations began July 1, 2005 to mark the packaging containing new production of RoHS compliant parts to indicate RoHS compliance. (Note: It is not possible from a practical standpoint for Abbatron to re-label existing inventories produced prior to July 1, 2005. This will not be an issue, however, because the vast majority of inventories are already RoHS compliant and because each package contains a manufacture date that can be used to determine RoHS compliance status.) Supply Chain Since March 1, 2005 Abbatron has been requiring all raw material, component, plating, and other vendors to complete supplier questionnaires regarding the RoHS compliance of the products they supply to Abbatron. Design As of March 1, 2005 all new designs require RoHS compliant raw materials, components, and plating specifications except for customer-specific parts for which the customer has provided written a deviation specifically permitting deviation from RoHS compliance with regards to that particular item. Summary Abbatron, LLC is committed to, and has actively persued compliance with the RoHS directive as of its July 1, 2006 effective date. Should you have any questions regarding Abbatron’s RoHS related initiatives, please contact Abbatron’s customer service staff, representative, or contracted distributor. RoHS Compliance www.abbatron.com Contact our Sales Department at 1-888-847-6484

Up to 2” diameter barstock. 10 & 12-axis Swiss style turning, with live tooling, to .812” diameter. Tolerances to +/- .00020”. Hexagon, square, and special shapes are also accommodated. Materials Steel, Stainless Steel, Titanium, Copper, Brass, Aluminum and Plastics. We are experienced with a wide variety of material and special requirements of each. Order Quantities We welcome orders for quantities in the 500 to 1,000,000+ range. Smaller quantities of prototypes may be produced for first time orders. Lean Manufacturing Lean Manufacturing allows us to offer Just-In-Time programs and work seamlessly with your Lean Operations. Quality Assurance Our Quality Assurance Program is utilized throughout every step in the manufacturing process. From the receipt of your purchase order to the shipment leaving our dock, every aspec of quality is controlled. Due to our consistent quality, several ISO 9000 compliant customers have reduced and even eliminated their incoming inspection of our products. Engineering Assistance Design engineering assistance is available. Because we have a unique perspective to the design of your components we have often been asked to assist in this area. Many times consideration is given to functionality without considering how economically the part may be manufactured. We have the capability to assist your engineers with problem solving and design development often resulting in reduced costs and improved quality. Secondary Operation In-House Secondary Operation capabilities includes milling, drilling, threading, stamping, over-molding and assembling. In addition to conventional machinery, several custom built machines are utilized to accurately and efficiently complete a variety of demanding operations. Plating and Heat Treating requirements are easily accommodated. Working with proven vendors, we are able to provide these additional services to our customers. Abbatron

632 Arch Street

Meadville, PA 16335 Tel: 814-724-6440 Fax: 814-333-1912 email - sales@abbatron.com www.abbatron.com Contact our Sales Department at 1-888-847-6484

Please fax RFQ to (814) 333-1912 Connector A Type: ■ Open End, ■ RCA ■ Banana, ■ Test Tip ■ Alligator Clip Style: ■ Bulkhead Jack, ■ Jack ■ Plug, ■ Right Angle Jack ■ Right Angle Plug Series: ■ Strain Relief, ■ Heat Shrink ■ Over Molded, ■ Crimped Any Additional Information: Premier Supplier of Electronic Hardware Connector B Type: ■ Open End, ■ RCA ■ Banana, ■ Test Tip ■ Alligator Clip Style: ■ Bulkhead Jack, ■ Jack ■ Plug, ■ Right Angle Jack ■ Right Angle Plug Series: ■ Strain Relief, ■ Heat Shrink ■ Over Molded, ■ Crimped Engineering Assistance Design engineering assistance is available. Because we have a unique perspective to the design of your components we have often been asked to assist in this area. Many times consideration is given to functionality without considering how economically the part may be manufactured. We have the capability to assist your engineers with problem solving and design development often resulting in reduced costs and improved quality. Secondary Operation In-House Secondary Operation capabilities includes milling, drilling, threading, stamping, over-molding and assembling. In addition to conventional machinery, several custom built machines are utilized to accurately and efficiently complete a variety of demanding operations. Plating and Heat Treating requirements are easily accommodated. Working with proven vendors, we are able to provide these additional services to our customers.

Abbatron test leads are precision-made interconnect wire devices for temporary attachment of wire leads between equipment and circuitry. Each style of lead is meant for a specific application and will provide the greatest degree of safety and convenience when used properly. Test Leads Abbatron Test Leads have been serving the electronics industry for over fifty years. If you have carried Abbatron leads for years and are willing to share your stories, we would love to hear from you - in fact, we would like to send you a new set for the next fifty years. All of the safety designed plugs have fully shrouded insulation covering metal parts and are made to fit all popular safety input schemes. At the probe end, all Abbatron Test Leads feature a safety prod, which combines many safety features in an original Abbatron design:

• Prods are made of tough, flame-retardant ABS which resists deformation and cracking under the most severe service.
• Finger-grip grooves and a generous guard washer prevent accidental contact with live conductors.
• Prod tip is removable.
• The probe tip is unique in that it serves several purposes:
• It is a precision .080” phone tip for insertion in standard tip jacks (page 26 and 27.)
• It has a specially formed sharp tip for insulation piercing.
• A special groove at the front lays over solid wires without slipping.
• An 8-32 thread at the base allows attachment of standard adapters (such as alligator clips, please see page 9 for more), which maintain the integrity of insulation to the prod. All Abbatron test leads are supplied as a pair, one red and one black and in standard, four-foot lead lengths. Test Leads 6 7 www.abbatron.com Contact our Sales Department at 1-888-847-6484 HH Smith A B C D E F FIG Part # Meter End A 623P Standard Banana Plug B 603P Standard Phone Tip Plug C 615P Standard Alligator Clip with Boot D 9325P Shrouded Safety Banana Plug E 625P Right-Angle Phone Tip F 685P Right-Angle Standard Banana Plug

Test Lead Wire Specifications Need something a little different? Abbatron can manufacture custom test leads designed to your specifications. Call your nearest Abbatron distributor or representative for details. AWG WIRE INSULATION O.D. STRAND VOLTAGE CURRENT #18 PVC 0.140" 65/35 10KV 10 AMP #18 Rubber (Buna N) 0.140" 65/36 10KV 10 AMP #20 Rubber 0.120" 26/34 5KV 8 AMP #24 PVC 0.090" 19/36 5KV 5 AMP RATINGS Test Lead Kits Universal Test Lead Kit

• Banana plug test lead kit, with additional parts for universal attachment to various instrument input connectors. Adapters plug onto banana plug end.
• One pair of leads (one red and one black) and accessories are supplied in a handy folding vinyl pouch.
• Lead wire is #18 PVC insulated. It is extra-flexible and kink resistant. Nominal length is 48”. Interchangeable Tip Test Lead Kit
• An indispensable kit for every technician, laboratory, pro duction control station and repair/service facility. A pair of ribbed safety-grip test prods are permanently fixed on one end. Meter ends and prods have modular connectors into which fit a complete assortment of instrument input accessories.
• One pair of leads (one red and one black) and accessories are supplied in a handy folding vinyl pouch.
• Lead wire is #18 PVC insulated. Nominal length is 48”. 610P 699 PART NO. DESC. QTY. ACCESSORIES

2 Banana Plugs

2 Alligator Clips

2 Spade Lugs

4 Phone Tips

2 Needle Tips

www.abbatron.com Contact our Sales Department at 1-888-847-6484 HH Smith

PART NO. FIG. LENGTH INCHES WIRE INSULATION UNIT 1596-12- A 12 #18 AWG PVC One 1596-24- A 24 #18 AWG PVC One 1596-36- A 36 #18 AWG PVC One 1596-48- A 48 #18 AWG PVC One 1596-60- A 60 #18 AWG PVC One

629 A 12 #20 AWG Rubber Pair

657 A 24 #20 AWG Rubber Pair

658 A 36 #20 AWG Rubber Pair

659 A 48 #20 AWG Rubber Pair

1510-08- B 8 #18 AWG PVC One 1510-12- B 12 #18 AWG PVC One 1510-24- B 24 #18 AWG PVC One 1510-36- B 36 #18 AWG PVC One

627 C 48 #20 AWG Rubber Pair

628 D 48 #20 AWG Rubber Pair

647 E 48 #20 AWG Rubber Pair

604 F 12 #20 AWG Rubber Pair

605 F 24 #20 AWG Rubber Pair

606 F 36 #20 AWG Rubber Pair

607 F 48 #20 AWG Rubber Pair

New to the Abbatron selection is this retractable shrouded banana plug. It is offered as a 48” retractable banana plug to retractable banana plug jumper. 1339-48 A standard gold plated banana plug is housed in a spring loaded Nylon 6/6 housing. This plug, developed for maximum safety, is available in red (-102) or black (-103). Please add color as suffix to part number. A Standard Booted Alligator Clip at each end B Standard Stacking Banana Plug at each end Jumpers Jumpers PATCH CORD RATINGS F Alligator Clip* to Alligator Clip* E Alligator Clip* to Right Angle Banana Plug D *Alligator Clip* to Right Angle Tip Plug C Alligator Clip to Stacking Tip Plug AWG WIRE INSULATIONS O.D. STRAND VOLTAGE CURRENT #18 PVC 0.140" 65/36 10KV 10 AMP #18 Rubber (Buna N) 0.140" 65/36 10KV 10 AMP #20 Rubber 0.120" 26/34 5KV 8 AMP #24 PVC 0.090" 19/36 5KV 5 AMP RATINGS HH Smith G Insulated handle supplied with Figures C, D, E and F Jumpers are common universal connection devices for measurement or testing. These connectors will offer solid, semi-permanent connections between instruments with a maximum of safety and reliability. They are, however, electrically noisy and may be unsafe at power voltage levels and should only be used for temporary connections. The preferred technique is to use a jumper with a connector matching the post jack or other terminal to which it is desired to connect. *Please note that figures C, D, E and F are offered with an insulated handle (see G). All Jumpers shown here are supplied as either a pair, (one red, one black) or individually in red (-102) or black (-103). Please add color as suffix to part number. A

Test prod handles are offered in red (-102) or black (-103). Pleaseadd color as suffix to part number.

• Precision machined tips are nickel plated brass.
• Prods are made of tough, flame-retardant ABS which resists deformation and cracking under the most severe service.
• Finger-grip grooves and a generous guard washer prevent accidental contact with live conductors.
• Probe tip is removable for replacement purposes. A 320 327 CB PART NO. STYLE FIG. MATERIAL PLATING LENGTH BARREL O.D. CONNECTION

300 Standard A Steel Bright Tin 1-31/32 5/32 Solder or Banana Plug

350 Standard B Steel Bright Tin 2 3/16 Screw. Solder or Banana Plug

331 Standard Boot 2 9/32 Covers Standard Clips

389 Miniature Boot 1-3/8 7/32 Covers Medium Clips-RubberC

320 Solderless

327 Solder

NO. Alligator Clips Red and black color availability for part numbers 331 and 389. www.abbatron.com Contact our Sales Department at 1-888-847-6484

Dual Instrument Test Adapters Dual Instrument Test Adapters HH Smith 1516

• Shorting type adapter with dual banana jacks to dual banana plugs. Internal busbar shorted across line.
• ABS body contains banana jack holes for side stacking. Banana plug springs are Beryllium Copper. Standard 3/4” centers. 1676
• Dual banana plugs to dual banana jacks. Cable mount design.
• Turret terminal connections for permanent solder, wires or components.
• ABS body, banana springs are beryllium copper. 3/4” standard centers. 210
• Dual banana plugs to dual banana jacks. Cable mounted design.
• ABS body features ground polarity indicator. Internal set screws hold wire secure. 1675
• Dual banana plugs to dual banana jacks. 7/32” diameter cable mount design.
• Set screws secure leads to conductors.
• Standard 3/4” centers. ABS body, nickel plated beryllium copper springs. Ratings
• Rated at 15 amps AC, for 10 oC temperature rise, con- tinuous duty, except where limited by coaxial connectors.
• 5KV, 60 cycle AC continuous working voltage, except where limited by coaxial connectors.
• Capacitance: 1.0 pf between conductors.
• Resistance: 1 Milliohm or less per conductor. * All adapters shown are available in red (-102) or black (-103). 1676 1516 1675 210

Dual Instrument Test Adapters www.abbatron.com Contact our Sales Department at 1-888-847-6484 Dual Instrument Test Adapters 1682

• Insulated dual binding posts to standard dual banana plugs.
• ABS body contains banana jack holes for side stacking. Banana plug springs are beryllium copper.
• Available in black body; one red, one black binding post head. Standard 3/4" centers. 1686
• BNC coaxial jack to dual banana plugs.
• ABS body contains banana jack holes for side stacking. Banana plug springs are beryllium copper.
• Available in black body; one red, one black binding post head. Standard 3/4" centers. 1687
• BNC coaxial plug to standard dual banana plugs.
• ABS body contains banana jack holes for side stacking. Standard 3/4" centers. 1688
• Insulated dual binding posts to male BNC coaxial connector. MIL UG-144/U style.
• ABS body contains banana jack holes for side stacking. Standard 3/4" centers. 1689
• Insulated dual binding posts to BNC coaxial jack.
• ABS body contains banana jack holes for side stacking. Available in black body; one red, one black binding post head. Standard 3/4" centers. 1686 1687 1682 1688 1689 Ratings:
• Rated at 15 Amps AC, for 10 oC temperature rise, continuous duty, except where limited by coaxial connectors.
• 5KV, 60 cycle AC continuous working voltage, except where limited by coaxial connectors.
• Capacitance: 1.0 pf between conductors.
• Resistance: 1 Milliohm or less per conductor.

A binding post is a versatile connector that allows a temporary or semi-permanent connection between electronic devices or circuits. Construction Features: The contact surface clamp washer, against which the wire or lug is clamped by the head, is an integral part of the stud and not a force-fitted separate washer. This avoids possible electrolytic corrosion across the mating faces due to current through the interface and subsequent increase in noise, galvanic EMF and resistance. The cross-hole is drilled at right angles to a key-flat on the clamp washer in the screw machine, assuring absolute angular alignment of the finished post to the keyed flat in the instrument panel. Press-on base washers can have as much as five or ten degrees of angular misalignment. The behind-panel backup insulating washer is made of solid plastic, which reduces cost and increases insulation from flashover voltage of the post. A flat metal washer is provided as a bearing surface for the nut against the backup washer. This washer can be used without the insulating backup washer, if it is desired, to ground the post to the panel. All posts are shipped individually and unassembled in a sealed bag. This maintains the integrity of the part set, and also does away with the need to disassemble the post before assembling it on the panel. Connection Options: 1. Top insertion of banana plug. 2. Alligator clip inserted through top jack hole. 3. Spade lug positioned over stud and fastened by tightening the head. 4. Wire inserted through cross hole and held by head. 5. Standard .080" phone tip can be inserted in cross hole and held by head. 6. Wire wrapped around stud and fastened by tightening head. Finishes: MIL-Spec and certain other posts are supplied in gold plate in ac- cordance with the requirements of the specifications. In all instances where gold is plated on brass, a barrier of Nickel is provided to prevent migration. Excellent appearance and solderability are also provided by pure tin plating on alternative versions of these posts, with lower cost. This is a bright, acid tin, 99% pure, and NOT a solder plating. Where solderability of the post is not a requirement, bright nickel plating is provided for maximum corrosion protection. Plastic parts are provided with a low-luster, semi-matte finish for a modern appearance on contemporary instruments. Material Specifications: All binding posts are machined from solid brass. Mounting nuts and washers are also brass.

• Brass: Free-matching leaded brass, per QQ-B-626, Comp. 360, 1/2 hard.
• Gold: Gold plated, per MIL-G-45201, 5 micro-inch over 50 micro-inch hard nickel strike.
• Nickel: Nickel plate, per QQ-N-290, 200 micro-inch.
• Tin: Tin plate, per MIL-T-10727, 200 micro-inch Bright Acid Tin. TABLE A BINDING POST RATINGS All current ratings are 60 Hz RMS and are for 10oC temperature rise over ambient, long term. Voltage ratings are 60 Hz at sea level. Capacitance is to a 1/8” aluminum panel, component mounted as recommended. All ratings are working and do not represent maximum values. STUD SIZE CURRENT VOLTAGE CAPACITANCE #4 5 AMPS 1 KV 2.5 pF #6 15 AMPS 1 KV 3 pF #8 15 AMPS 1 KV 4.5 pF #10 30 AMPS 2 KV 5 pF HH Smith

• Post head is molded Lexan polycarbonate, hex or fluted. Captivated to prevent loss.
• Body is brass with gold or tin plating as indicated.
• Insulated washers are molded polycarbonate and completely insulate post from panel. Keyed to panel and body to prevent rotation.
• Body mounts in 3/8” or 1/2” round or “D” hole for anti-rotation (see diagrams).
• Connects with .080” phone tip plug, 1/4” spade lug, standard banana plug, alligator clip or wire (to #14).
• To connect circuit, wrap wire around solder turret or attach to solder lug between nuts (lug not supplied).
• All posts shown here are available in standard red (-102) and black (-103). Other colors are available from factory. Please add color to part number as suffix. PART NO. FIG. HEAD SHAPE POST THREAD PLATING

257 Gold

899 Tin

459 Gold

799 Tin

C Fluted Fluted A Hex 10-32 B 10-32 A C B LENGTH HEIGHT PART NO. MNTG HOLE DIA. LENGTH HEIGHT CONVERTS 1814-5 3/8 1-7/32 5/32 1517 207-03 1/2 1-3/8 17/64 257 Base Insulators: Use these molded polycarbonate insulators to convert single posts to dual as indicated in table. Available in black. www.abbatron.com Contact our Sales Department at 1-888-847-6484 .375 Mounting Hole .500 Mounting Hole For Figure C For Figure A and B

PART NO. MNTG. HOLE POST THREAD 3015 1/2 4-40

• Fluted post head is molded Lexan Polycarbonate with a gold plated brass insert.
• Body is brass with gold plating.
• Washers are molded nylon with a gold plated brass insert.
• Mounts in panel hole as indicated in table.
• Connects with .080” phone tip plug, spade lug, miniature banana plug, alligator clip or wire (to #18).
• To connect circuit, wrap wire around solder turret or attach to solder lug between nuts (lug not supplied).
• Please refer to Table A (page 12) for post rating information.
• Post is available in standard red (-102) and black (-103). Other colors are available from factory. Please add color to part number as suffix. Insulated Binding Posts Binding Posts
• Body is brass with nickel or tin plating as indicated.
• Body mounts as indicated in table.
• Connects with .080” phone tip plug, spade lug, standard banana plug, alligator clip or wire (to #14).
• To connect circuit, wrap wire around solder turret or attach to solder lug between nuts (lug not supplied).
• Please refer to Table A (page 12) for post rating information.
• All posts shown here are available in standard red (-102) and black (-103). Other colors are available from factory. Please add color to part number as suffix. PART NO. FIGURE MNTG. HOLE POST THREAD WASHER PLATING

1482 A 11/16 8-32 None Nickel

1464 B 5/16 "D" 5/16 - 32 Insulating Tin

B A HH Smith

• Post heads are nickel plated brass.
• Bodies are machined brass with tin plating.
• Connects with .080” phone tip plug, 1/4" spade lug, standard banana plug, alligator clip or wire (to #14).
• To connect circuit, wrap wire around solder turret or attach to solder lug between nuts (lug not supplied).
• Please refer to Table A (page 12) for post rating information. PART NO. FIG. MNTG. HOLE POST THREAD HEAD SHAPE

1835 A 1/2 "D" 10-32

137 B #8 8-32 Hex

Shorting Link:

• Constructed of spring brass with nickel plating.
• Rated at 20 Amps.
• Fits 269 style posts (page 16). Metal Binding Posts Binding Posts B A www.abbatron.com Contact our Sales Department at 1-888-847-6484 Abbatron Binding Posts Safety Features:
• Insulating material is high-temperature, flame-retardant polycarbonate, with a UL continuous-usage temperature of 220oF (110oC), and UL Flammability Rating of 94 V-O.
• Restricted head-opening prevents contact with live metal parts, even with the head screwed back down. Positive internal captivation does not allow the head to be removed, even with excessive torque.
• Recessed and insulated banana jack opening will not allow contact with the metal stud, even with the head screwed down. Abbatron recommends using the 289 style shrouded banana plug for the highest possible safety level.
• Positive, double-keyed insulating washers prevent rotation of the stud or body when tightened into a keyed panel hole.

• Fluted or hex insulated post heads are molded Lexan poly- carbonate. Captivated to prevent loss.
• Body is brass with tin plating.
• Insulated washers are molded polycarbonate and completely insulate post from panel. Keyed to panel and body to prevent rotation.
• Body mounts into dual holes with 3/4” centers.
• Connects with .080” phone tip plug, 1/4" spade lug, standard banana plug, alligator clip, wire (to #14) and shorting links.
• To connect circuit, wrap wire around solder turret or attach to solder lug between nuts (lug not supplied).
• Please refer to Table A (page 12) for ratings.
• All posts shown are available as black, red or red and black in the table. PART MNTG. POST HEAD HEAD NO. HOLE THREAD SHAPE COLORS 269BB Black - Black 269RB Red - Black 269RR Red - Red 1813BB Black - Black 1813RB Red - Black 1813RR Red - Red 1477BB Black - Black 1477RB Red - Black 1477RR Red - Red 1814BB Black - Black 1814RB Red - Black 1814RR Red - Red 1809BB Black - Black 1809RB Red - Black 1809RR Red - Red C D FIG. Hex 10-32 6-32 8-32 Fluted A B Dual Binding Posts Binding Posts D C B A HH Smith

Spring Loaded Binding Posts Binding Posts www.abbatron.com Contact our Sales Department at 1-888-847-6484 1837

• ML-P-55149/8 commercial version, this heavy duty, water - proof post is meant for rugged applications.
• Body is nickel plated brass.
• Insulated washers are molded nylon. Cap is silicon rubber, as are “O” ring waterproof seals for panel.
• Body mounts into 5/16” hole in panel from 1/16” to 1/8” thick.
• Spring loaded push cap tightly grips wire in side slot.
• To connect circuit, wrap wire around solder turret or attach to solder lug between nuts (lug not supplied).
• Please refer to Table A (page 12) for post rating infor mation.
• Available in red (-102, MIL Spec Type PB 08NA02) or black (-103, MIL Spec Type PB 08NA01). 1837- A 5/16 10-32 1 1839- B 9/32 6-32 5/8 PLATINGPOST THREADFIG. STUD LENGTH Nickel PART NO. MNTG HOLE 1839
• High retention spring loaded binding post.
• 70 lb/in spring compression rate.
• Based on MIL-P-55149/10.
• Waterproof to 1m.
• Top insulating washer is over-molded on the post.
• Anti-rotational design.
• Nickel finish.
• Spring loaded push cap tightly grips wire in slot.
• Available in red (-102) or black (-103).

Spring Loaded Binding Posts

• Quick and secure wire connection is assured with these spring loaded binding posts.
• Heads and bodies are brass with plated finish as indicated above. Insulated caps on heads are available in red (-102) or black (-103) or for the Dual posts, a combination (RR, RB, BB). Please add color as suffix to part number.
• Posts mount into #6 holes. Dual posts require standard 3/4” centers.
• Use with phone tip plug up to 1/8” diameter or connect to wire up to #12 AWG.
• To connect circuit, wrap wire around solder turret or attach to solder lug between nuts (lug not supplied).
• Please refer to Table A (page 12) for post rating infor - mation. Binding Posts C A B PART NO. FIG. MNTG. HOLE POST THREAD STUD LENGTH PLATING 2802 3/8 2803 1/2 2804 3/4

2809 B 6-32 THD

A C 6-32 8-32 1/16 MIN 9/32 MAX PANEL THKNS. Nickel HH Smith

• Where only a simple, grounded, single-wire connection is to be made to a panel or chassis, these metal compression type posts are recommended.
• Parts in diagram B and C connect with .080” phone tip plug, standard banana plug and wire (to #14). B C A PART NO. FIGURE MOUNTING HOLE MOUNTING THREAD

110 A #8 8-32 Screw

159 B #6 6-32 Thread

136 C #6 6-32 Thread

Nylon Type 6/6 ASTM-D4066 185 F 94 V-2 Polycarbonate UL-94 220 F 94 V-0 A.B.S. L-P-1183 160 F 94HB Phenolic - 220 F 94HB PLASTICS www.abbatron.com Contact our Sales Department at 1-888-847-6484 Design & Application Features: Where only a simple, grounded, single wire connection is to be made to a panel or chassis, the metal compression type posts are recommended (part numbers 159,136). Where a grounded connection is required, but a variety of plugs, tips or wires may be used, the metal-head, multiple- use binding posts are ideal. The hex styles offer a variety of sizes and current ranges (part numbers 1835 and 137). For lowest cost in insulated binding posts, fluted head posts are the choice (part number 1464). The thread is molded as an integral part of the head, thus reducing cost but maintain- ing quality. Versions are offered to ground the post directly to the panel or to fully insulate the post. Our premium quality insulated binding posts feature brass threaded inserts in the head, separable washer construction and a variety of head styles, stud sizes, mounting space requirements and metal finishes. High current posts are available in both hex and fluted heads, whereas the thinner styles offer narrow fluted heads for space efficiency (part numbers 257, 1517 and 459). Both of these types are made in military specifications style in the gold plated versions. Tin plated posts have all the features of the MIL-Spec posts with the bright solderable pure tin plating for greater economy. A subminiature post is offered to fit miniature banana plugs and miniature alligator clips and spade lugs (part number 3015). The line of dual binding posts offer all features and economies of the single posts but with the added convenience of pre-mounting on exact 3/4" or 1/2" centers on a common panel insulator (part numbers 269, 1477, 1813 and 1814).

Standard Insulated Banana Plugs Banana Plugs PART NO. ILLUS. TYPE HANDLE WIRING RATING 211 A 212 B

476 C Polycarbonate

204 D Side Screw

455 F Polycarbonate

15 Amps - 1KVStandard

• Banana plug bodies are nickel plated brass with beryllium copper springs.
• Handles are molded plastic as indicated in table.
• Available in red (-102) and black (-103) as standard colors. Other colors are available upon request. A B C HH Smith D E F

Shrouded Safety Banana Plug

• Brass body has beryllium copper caged spring and is gold plated.
• Housing is molded nylon type 6/6.
• Plug is supplied unassembled for immediate application. Available in red (-102) or black (-103).
• Each plug shown below has a special feature and each is machined from brass and is nickel plated. Insulating material is indicated in table.
• Available in red (-102) or black (-103). Please add color as suffix to part number. PART NO. ILLUS. TYPE HANDLE WIRING RATING

255 A Right Angle ABS Solder Well 10 Amps - 1KV

285 B Giant Nylon Solder Well 25 Amps - 2KV

www.abbatron.com Contact our Sales Department at 1-888-847-6484 289

Uninsulated banana plugs have nickel plated brass bodies with nickel plated beryllium copper springs. All plugs shown here feature a male threaded stud as indicated in table. Hardware is included (except with part 192). .563 .490 1.282 .140 425 Caged Spring Banana Plug

• Body is precision machined from brass and nickel plated. Hardware included.
• Caged springs are made from beryllium copper and are nickel plated.
• Also available with gold plating (# 425AA). This caged spring banana plug features nine ‘leaves’ for greater contact during use. It is designed with a 6-32 threaded post for ease of assembly. A B C D E F AMPS THREAD LENGTH AC 192 A Mini. 2-56 17/64 5 460 4-40 462 401 103 1/2 102 3/8 432 1/2

145 E 1/4-32 11/32

100 F 6-32 29/32

B C Short D Standard STUDTYPEFIG.PART NO. 425 HH Smith

www.abbatron.com Contact our Sales Department at 1-888-847-6484 PART NO. FIG. TYPE HEAD DIA. HEAD HEIGHT BODY LENGTH THREAD I.D. INSULATING MATERIAL 1458 A Miniature, All Insul. 5/16 1/8 5/8 .104 Polycarbonate

205 B Standard, Metal

286 E Giant 5/8 3/8 13/16 3/8-24 9/32 Nylon

.161 Polycarbonate 1/4-32 Standard, All Insul., "D" Body 3/16 15/32 5/16-32 A B C D E

• Metal body jacks are nickel plated brass.
• Jacks mount and are insulated from panel in 5/16” holes. Metal body jacks can be conductive-to-panel mounted in 1/4” holes. All are held with nut supplied.
• Available in red (-102) or black (-103) as standard, call for other colors.
• Wire wraps and solders around turret or through hole in interior contact. Wire can be soldered to lug supplied on metal body jacks.
• Rated at 15 Amps AC for 10oC temperature rise, continuous duty. Voltage 1 KVAC. AMPS THREAD LENGTH AC

185 A 1/4-28 13/32 25

186 B 10-32 Hole 25

PART NO. FIG. STUD

• Giant uninsulated banana plugs and machined brass bodies with nickel plating and beryllium copper springs that are also nickel plated.
• Supplied with lug and screw as shown. Solder wire to lug between nut and panel.
• Fits 286 style giant insulated banana jack or style 157 giant uninsulated banana jack (page 24).
• Rated at 25 Amps AC A B Insulated Banana Jacks

• Threaded bodies are machined from brass and nickel plated.
• Body is held to panel with nut. Wire solders to lug between nut and panel. Hardware included. A B C D PART HEAD HEAD BODY NO. DIA. HEIGHT LENGTH 101 A Standard 3/8 3/32 13/32 1/4-32 .161 109 B Standard 5/16 1/8 1/2 1/4-32 .161 187 C Giant 1/2 9/32 19/32 3/8-24 .275 157 D Giant 5/8 1/5 7/8 1/2-20 .275 ILLUS. TYPE THD. I.D. HH Smith Uninsulated Banana Jacks PART NO. TYPE HEAD DIA. HEAD HEIGHT BODY LENGTH THREAD I.D. INSULATING MATERIAL 251 In-Line 7/16 15/64 29/32 1/4-32 .161 Nylon In-line Banana Jack
• This fully insulated banana jack is designed for secure cable mount via solder or crimp assembly.
• The machined brass body is tin plated for maximum ease of lead-free solderability. This banana jack is fully insulated with nylon 6/6 cap and handle; available in red and black.
• This design is suitable for test lead or patch cord extension where long leads are required. Accepts standard banana plugs.
• Rating: 15 AMPS AC for 10 (degrees symbol) C continuous temperature rise, continuous duty. Voltage 1KVAC.

www.abbatron.com Contact our Sales Department at 1-888-847-6484 Uninsulated Phone Tip Plugs

• Brass body with nickel plating.
• Needle tips are nickel plated steel.
• Wire leads solder into well in back of plug. On solderless types, wire fits through hole in body, wraps around screw portion and is held with knurled collar.
• Rated at 12 Amps AC for 10oC temperature rise, continuous duty. PART NO. FIG. TYPE MOUNTING STYLE

124 A Solderless Threaded Long tip

Earphone tip, machinedWire Mnt. 128 B

108 C Solder

• Body is brass with nickel plating. Handle is molded plastic as indicated in table.
• Colors: All of the above plugs are offered in standard -102 red or -103 black. Add color as suffix to part number. Other colors such as white, yellow, green and blue are available by special order.
• Please see pages 6 and 8 for jumpers or test leads using these plugs and page 9 for test prods. Need something similar but different? We have or can make what you need to get the job done. A B C PART NO. FIG. TYPE HANDLE MATERIAL AMPS VOLTS

235 A RA Solder ABS 12 1 KV

203 B Solder Nylon 12 1 KV

200 C Solderless Nylon 12 1 KV

• Mounts in panel hole as indicated, with hardware supplied for fully insulated mounting.
• Wire lead solders to contact lug or wraps and solders to turret.
• Rated at 10 Amps AC for 10oC temperature rise, continuous duty. Voltage, capacitance ratings per table.
• Available in red (-102) or black (-103) as standard colors. Call for other colors. VOLTAGE CAPACITY 1598 A All insulated, Quick Mounting 3/16 1 KV 4.0 pf

1505 B All insulated, Turret Terminal

1506 C All insulated, Eyelet Terminal

1507 D All insulated, Feed-Thru Brass Turret

1503 E Insulated Body, Metal Shell, Feed-Thru

3501 F Insulated Body, Metal Shell, Turret

MIL Version Per MIL-C-39024/10 Version Per MIL-C-39024/10 3502 Insulated Body, Metal Shell, Eyelet Terminal RATINGSMOUNTING HOLE 2 KV 3.0 pf 10.0 pf PART NO. ILLUS. TYPE A E F G B C D HH Smith

Tip Jacks & Test Jacks

• Brass body with nickel plating.
• Phosphorus bronze contact.
• Mounts in a .250” hole in panels up to 0.375” thick, with nut supplied.
• Wire lead solders to lug on jack.
• Rated at 15 Amps AC for 10 oC temperature rise, continuous duty. Printed Circuit Test Jacks
• Description: Double entry design, probe inserts at either end of jack. Accepts probes no larger than .084”, contacts down to .074”. Closed bottom construction keeps jack from fouling with solder or flux. Locking ears hold jack firmly to board until soldered. Precise dimensions allow automated assembly to boards.
• Body is molded nylon per MIL-P-20693.
• Beryllium copper spring.
• Mounts into .052” holes.
• Data: Insertion force: 30 oz. max. Withdraw force: 8 oz. min with .080” probe.
• Ratings: Operating voltage is 1500 volts, 60 CPS RMS sea level. 350 volts, 60CPS RMS at 50,000 feet. 5 Amp AC max. current rating.
• Contact resistance: 20 Millivolt drop maximum at specified current at 25oC.
• Color: add color number as suffix to part number: -101 White -102 Red -103 Black -104 Green -105 Blue -107 Yellow
• This part is similar to MIL-C-39024/11A. Other contact finishes are available as special order in quantity from the factory. PART NO. ILLUS. LENGTH FINISH BOARD THKNS. 325 0.130 Gold 1/16 321 0.219 Gold 1/8 430 B 0.203 Gold 3/19 A A www.abbatron.com Contact our Sales Department at 1-888-847-6484 B 107

1.33 .38 I.D. .16 .77 .19.40

• Power outlet is for use on a variety of small appliances and electronic equipment. Are black, general purpose phenolic.
• Black and white 6” wire leads are stripped 1/2” for convenience and have green ground wire.
• UL and CSA approved.
• Rated at 15 Amps, 125 Volts AC. PART NO. PANEL CUTOUT TERMINAL TYPE POLARIZED 1280-103 AA 6" Wire Leads Yes, with ground AA 1235 Coaxial Antenna Jack 1207 Coaxial Antenna Jack Coaxial Antenna Connectors Connectors Receptacles HH Smith

MNTG. CTRS. A B 3002 2 1 .67 3003 3 1-5/16 .99 3004 4 1-5/8 1.30 3005 5 1-15/16 1.61 3006 6 2-1/4 1.92 3007 7 2-9/16 2.24 3008 8 2-7/8 2.55 3009 9 3-3/16 2.86 3010 10 3-1/2 3.17 3011 11 3-13/16 3.49 3012 12 4-1/8 3.80 3013 13 4-7/16 4.11 PART NO. NO. TERMINALS LENGTH All lugs are electro-tin plated steel. Strip material: flame retardant phenolic, .062” thk. Lug spacing: 3/8” standard, 1/4” miniature. Strip width: 3/8” standard, 5/16” miniature. Mounting hole: .140” ID Standard, .096” ID mini. mounting Screw: #6 standard, #3 or 3/32” rivet Mini. PART QTY. DIM DIM. NO. LUGS A B 914 1 1.25 .87 872 2 1.69 1.31 873 3 2.12 1.75 874 4 2.56 2.19 875 5 3.00 2.62 876 6 3.44 3.06 877 7 3.87 3.5 928 8 4.31 3.94 929 9 4.75 4.37 930 10 5.19 4.82 Strip material: flame retardant phenolic. Lugs: steel, electro-tin plated, 5/16” centers. Mounting holes for #6 screws, electro-tin plated base. Boards are 1/16” thick laminated phenolic. Terminals are 1/32” brass or steel, bright tin plated. Screws are steel, zinc or bright tin plated. Hardware, alternative dimensions, materials or finishes are available upon request. A B C D E F G H J Q R S T K L M N O P Y Z AA U V W X EE FF GG BB CC DD www.abbatron.com Contact our Sales Department at 1-888-847-6484 Page 29: Terminal strips TerminalStrips-revised 12-28-2006.xls TERMINAL STRIPS STANDARD MINIATURE PART NO. PART NO. Insulated Grounded

861 A 1 -

813 C 1 -

849 E 1 -

828 F 1 -

821 G 1 -

829 J 2 -

863 L 2 1

846 M 2 -

857 O 3 1

867 P 2 -

853 Q 3 -

865 T 3 -

855 V 4 -

869 W 4 -

871 AA 5 1

848 CC 6 -

858 EE 6 -

FIG. No. of Terminals

STUD SIZE LENGTH O.D. WIDTH HOLE CNTR A L B C D E 1485-6 #6 1485-8 #8 1485-10 #10 1497 3/8 25/64 .016 7/8 7/32 5/64 1/2 1488-4 #4 1488-6 #6 1488-8 #8 5/16 3/16 3/32 5/16

1496 C 1/4 25/32 3/8 5/32 1/16 19/64

1410-4 #4 1410-6 #6 1410-8 #8 1410-10 #10 57/64 11/32 1410-14 1/4 7/16 3/16 1/2 1414-4 #4 1414-6 #6 1414-8 #8 1414-10 #10 53/64 11/32 1411-4 #4 1411-6 #6 1411-8 #8 1415-4 #4 1415-6 #6 1415-8 #8 1412-4 #4 1412-6 #6 1412-8 #8 1413-4 #4 1413-6 #6 1413-8 #8 1416-4 #4 1416-6 #6 1416-8 #8 1/16 5/16 .020 .018 G 9/16 3/16 .010 F A B D 9/16 .010 5/811/64 PART NO. ILLUS THKNS. E 47/64 5/32 1/16 Solder Lugs E E1 F G G1 Solder Lugs A B C D D1 HH Smith

• Made of brass material.
• Tin finish
• Bent lugs have the same configuration as the flat lug shown in the adjacent drawing, with the bend details as shown.

PART SCREW ID OD THKNS HT. DIA. PART SCREW ID OD THKNS HT. DIA. NO. CLEAR A B C D E NO. CLEAR A B C D E 2652 1/32 1/32 2666 #10 13/64 3/8 2671 1/16 1/16 2664 1/4 1/4 2514 #4 1/8 9/32 3/54 3/54 2669 17/64 17/64 3/8 2670 1/4 1/16 1/16 2668 5/8 2515 3/64 3/64 2667 3/4 1/16 2672 2687 #6 9/64 7/16 3/32 2673 #8 11/64 2688 #8 11/64 33/64 7/64 7/64 2674 #10 13/64 2689 #10 13/64 37/64 9/64 9/64 2518 5/8 2690 15/64 39/64 5/32 5/32 2675 2691 1/4 43/64 3/16 3/16 2676 3/32 3/32 2681 1/8 9/32 3/16 2677 5/16 5/16 5/16 2682 9/64 21/64 7/32 2679 3/4 2683 #8 11/64 3/8 1/4 2678 5/8 2684 #10 13/64 7/16 9/32 2517 #10 13/64 7/16 2685 1/4 1/4 9/16 3/8 2651 #2 3/32 1/4 .055 .025 5/32 2686 3/8 3/8 3/4 1/2 2661 #4 1/8 17/54 1/16 2534 #4 7/64 15/64 9/64 2662 1/4 2535 #6 9/64 19/64 11/64 2663 5/16 2536 #8 11/64 11/32 13/64 2660 2537 #10 13/64 13/32 17/64 2665 #8 11/64 2538 1/4 17/64 13/64 5/16 0.05 0.06 0.06 0.04 FIG. MAT. FIG. A #2 3/32 1/4 D MAT. C E 1/163/8 B #6 Nylon 3/32 1/32 Nylon B 0.05 0.04 A B C D E

• Nylon 6/6 washers are offered in natural milky white color.
• Nominal dimensions are indicated. Inner diameter is clearance for screw size shown. Others are +/- 1/64”.
• Alternative sizes, materials or finishes may be ob- tained in quantity as special order. www.abbatron.com Contact our Sales Department at 1-888-847-6484

INSIDE MNTG. CHASSIS DIA. HOLE THKNS. A B C D E 2185 3/16 5/16 91114 11/32 2058 5/32 3/8 2172 5/16 7/16 7/32 91103 7/16 1/8 9/16 3/8 2170 1/4 3/8 1/16 5/8 1/4

91116 B 1/8 3/4 3/8

91106 C 3/16 5/8 1/2

2189 3/4 1/32 1" 5/32 ILLUS. THKNS.O.D. PART A A Caterpillar Grommets CHASSIS THICKNESS PANEL WIDTH THCK HEIGHT RANGE A B C D DIMENSIONS PART NO. LENGTH A B C

• Insulates and prevents chafing wires.
• Made of black nylon, type 6/6.
• Grommets are made from Black Buna-S Synthetic Rubber (SBR), approximately 60 durometer.
• Prevents wire chafing through holes in panels from 1/16" to 7/8” as indicated in table. Alternative sizes and shapes are available in quantity from factory. Call for details. HH Smith

Bumpers & Chassis Feet Chassis Feet Bumpers SCREW RECESS RECESS CLR. ID DIA DEPTH E A B C D

2192 A Rubber

2190 B Rubber - Washer

2455 A Rubber 17/32 5/32

2184 A Rubber 5/32 9/32 9/32 1/8

2193 C Rubber 1/8

2136 D Rubber - Washer 3/16

2456 G Rubber 11/64

2139 H Rubber - Washer 5/32

2457 A Rubber

2463 B Rubber - Washer

2458 A Rubber 3/32 23/32 17/32 7/32 1/4

2459 C Rubber

2464 D Rubber - Washer

2194 C Rubber - Washer 3/8 9/32 3/16

2465 H Rubber - Washer 9/16 3/8 5/16

2138 E Rubber

2135 F Rubber - Washer

2461 G Rubber

2137 H Rubber - Washer

NO. ILLUS. MATERIALS & ACCESSORIES HEIGHT O.D.

• Recessed bumpers with a clearance hole for attachment offers convenient protection for electrical equipment.
• Rubber material is a Black Buna-S Synthetic Rubber (SBR), approximately 60 durometer.
• Some styles of bumpers offer molded-in steel washers for support as indicated in table.
• Alternative sizes and shapes are available in quantity from the factory. A HGFE DCB www.abbatron.com Contact our Sales Department at 1-888-847-6484

Wire & Cable Clamps Fahnestock Clips

• Fahnestock clips are made of nickel plated spring brass and designed for screw-on application as indicated in table.
• Type 539 Fahnestock clip has an additional hole for wire soldering. PART NO. A B MOUNTING 539 9/16 .41 #4 Hole 533 1-1/16 .88 #6 Hole CHASSIS LENGTH A B 938 SR-3P-4 SPT-1 .12X.22 7/16 25/64 1/16 13/32 939 SR-5N-4 SV,SVT,HPD 1/4X19/64 Dia. 1/2 29/64 1/16 7/16 823 SR-6N-4 SJ,SJT,SJO .330-.360 Dia. 5/8 35/64 1/16 37/64 PART NO. USE WITH WIRE TYPES UL & CSA STYLES DIMENSIONS CHASSIS HOLE ACROSS FLATS APPROX. CABLE SIZES
• Wire strain relief clamps are made of black nylon, type 6/6, and are offered in right angle or straight-through styles.
• One piece, these easy to install reliefs absorb pull and twist stress on power cords. They fully insulate and permanently anchor the power cord.
• U.L. and CSA recognized components. Wire Strain Reliefs Clamps and Reliefs HH Smith
• See our website @ www.abbatron.com for a full list of cable clamps.

www.abbatron.com Contact our Sales Department at 1-888-847-6484 PART HOLE NO.OF NO. DIA. PRONGS 650 1/4 13/32 15/64 651 5/16 7/16 1/4 652 3/8 1/2 15/64 653 1/2 21/32 9/32 654 5/8 13/16 655 3/4 59/64 608 7/8 1-1/16 1/16 612 1 1-9/64 21/64 3/32 656 1 6 1-5/32 19/64 3084 1-1/8 1-5/16 3085 1-1/4 1-7/16 3/32 3086 1-3/8 1-9/16 5/64 3087 1-1/2 1-41/64 3/32 DIA. LENGTH HEIGHT

• Hole plugs are black, type 6/6 nylon.
• Part number 3083 is vented.
• Hole plugs are nickel plated steel.
• Prongs are adjustable to ensure a snug fit.
• Part number 656 is vented. PART HOLE DIA. HEIGHT MAX NO. DIA. A B CHASSIS 3089 1/4 5/16 3090 5/16 3/8 3091 3/8 15/32 3092 1/2 67/64 3093 5/8 23/32 3094 3/4 27/32 3095 1-1/8 3083 1-13/64 3096 1-1/8 1-7/32 3097 1-1/4 1-3/8 3098 1-3/8 1-1/2 3099 1-1/2 1-43/64

PART NO. MAT. FINISH HT. RADIUS MOUNTING CENTERS THREAD & DEPTH

1633 Zinc

1632 Chrome

1634 Satin

1635 Blk Anodized

1637 Zinc

1636 Chrome

1638 Satin

1639 Blk Anodized

1641 Zinc

1640 Chrome

1642 Satin

1643 Blk Anodized

1617 Zinc

1616 Chrome

1621 Zinc

1620 Chrome

2057 Chrome 3

1604 Zinc

2056 Chrome 4 - 1/4 10 - 32 x 9/16

PART NO. MAT. FINISH HT. RADIUS MOUNTING CENTERS THREAD & DEPTH 5/16 - 18 x

1610 Brass Black Zinc 2 - 1/8 5/16 3

www.abbatron.com Contact our Sales Department at 1-888-847-6484 ID ID OD LG A B C D 120 0.25 0.438 131 0.375 0.5 180 0.125 0.125 0.281 0.375 4 5/64 MINI. COUPLER -- BRASS-NICKEL PLATED 0.25 0.75 2 PART NO. SCREWS E BRASS COUPLER -- NICKEL PLATED Shaft Couplers SHAFT COUPLERS PART FOR SHAFT THREAD NO. SIZE A B C D SIZE

181 A 1/2 7/16

182 B 1/2 1

183 C 1/8 .128 9/16 11/32 5/16 114 C 1/4 .253 1/2 7/16 7/16 3/8-32 3/8-32 Panel Mount DIMENSIONSFIG. Bushing Mount .2531/4 1/2 All shaft accessories shown on this page are machined from brass and nickel plated. A B Shaft Locks SHAFT LOCKS A I.D. B HEX C LGTH. D BODY E THD. 184 1/8" Mini. .128 11/32 7/16 3/8 1/4-32 119 1/4" .253 7/16 1/2 7/16 3/8-32 PART NO. FOR SHAFT SIZE DIMENSIONS PART BODY LENGTH THREAD LENGTH NO. (A) (B) 2350 5/8 3/16 2351 5/8 1/4 2352 5/8 3/8 2353 11/16 3/8 2354 11/16 1/2 2355 3/4 1/4 PANEL BEARINGS BUSHING EXTENDERS Bushing Extenders Panel Bearings C

• Abbatron High Voltage Insulators are ideal for high-voltage, high-temperature standoff and/or feed-thru applications. They are not intended for high-vacuum or hermetically sealed use, nor with heavy shear loads.
• Temperature ratings recommend Steatite safe operation to 1800oF (980oC). Cushion washers may further limit operating temperature.
• Voltage ratings (recommended in table) are specified under clean, dry conditions only. Moisture and/or dirt will de-rate up to 50%.
• Nominal operating current, limited by hardware size, shown for AC, 60Hz, 10oC rise.
• These insulators are made from Grade L-5 Steatite per MIL-I-10E. Hardware is nickel plated brass except for solder lugs, which are tin plated. Cushion washers are “Champak”, compressed paper or cork. Steatite Material Specifications:
• Water absorption 0.05% maximum
• 2600 oC softening temperature
• Coefficient of Expansion 7.5 (In/In. per oC x 10-6)
• Dialectric strength 250 Volts per mil.
• .003 power factor at 1MHz
• Clear glaze finish over creamy white colored Steatite material. PART VOLT MIN. DIA. MIN. DIA. HEIGHT SCREW NO. RATING A B H SIZE 9500 3 KV 7/16 5/8 21/32 6-32 9501 4 KV 1/2 3/4 1-1/32 8-32 9502 5 KV 1/2 1 1-9/16 8-32 9503 10 KV 5/8 1-1/8 2-1/16 10-32 HH Smith

www.abbatron.com Contact our Sales Department at 1-888-847-6484 M B,C B,C M M M B,C All insulators are supplied with hardware shown. MIN. DIA. MOUNTING H1 H2 E1 E2 A B C M

9524 D 5/8 3/32 13/64 1 7/32 11/16 13/64

9555AD C 1/4 5/32 3/16 3/32 1/2 1-1/4 9550AA A 1/2 1/2 1/8 1/8 3/8 2

9522 D 1 7/64 7/64 15/32 1-5/32 19/64 13/16 8/32 1/4

9542AA E 7/8 3/8 1/8 1/8 1/2 3/4 3/4 3/8 2-3/8 9551AB A 27/32 5/8 1-1/4 7/8 2-7/8 9540AB E 1-1/4 1/2 19/32 15/16 7/16 W2-7/8

9545 B 1-3/8 11/16 5/8 1-1/4 1/2 3-1/2

FIG.PART NO. SCREW THD SIZE HEIGHT HEIGHT FLANGE WIDTH 5KV 1/4 6-323/4 E C A B D

Spacer and Standoff Information Spacer Information Spacers are mechanical devices used to physically or electrically separate board, chassis, components and other devices from each other. They may also be used to locate, hinge and guide parts in electrical and mechanical assemblies. They are not intended to be used as precision bearings or shafts or as highly precise jacking or adjusting devices. Materials: Brass: Is the most common material for high quality spacers. It provides strength, corrosion resistance and electrical conductivity. It is non-magnetic and will stand up well to most environmental conditions, including heat and humidity. The weight of larger brass spacers can be a disadvantage in certain situations. Aluminum: Spacers provide a compromise between weight and strength. Although they cannot be provided in solderable finishes, they can be plated with special colored finishes besides the standard clear chromate. Anodized finishes have insulating characteristics when undamaged, and can be provided in a black matte, non-reflec- tive surface. Aluminum is non-magnetic and can withstand severe conditions when properly finished. Nylon: Is a general-purpose insulating material for spacers. Molded threads are precise and will withstand torquing without stripping. It is an excellent insulator and its surface lubricity allows wires to be routed against the spacer without fear of chafing the insulation. Disadvantages of nylon are relatively low operating temperature, cold-flow under high-compressive loading and a tendency to absorb up to 2% moisture in high humid ambients. Phenolic: Are made from paper-base, resin impregnated, heat-cured materials. High torque should not be applied to these spacers. They are the insulating spacer of choice when higher temperatures are encountered than can be withstood by nylon, or where greater strength without cold-flow is required. Ceramic: Spacers are a Grade L-5 Steatite material, glazed and fired at high temperature. They exhibit exceptional strength in compres- sion and tension, but are quite weak in shear and torsion, as are all glass-type materials. Ceramic spacers will withstand very high operating temperatures and very high voltages without flash-over. Due to the nature of the manufacturing processes, high tolerances cannot be met in dimensions or threading, so these spacers should not be considered as precise devices. Tightening torques on fas- teners should be held to a minimum and no shear or torsional load should be applied to spacers in use. Alternate materials such as Stainless Steel are available in quantity from the factory. Call for details. Shape: Standard spacers are offered in round or hex external form. Other forms can be supplied in quantity as specials from the factory. Round spacers are generally used for minimum clearance require- ments and as a general use shape. Hex spacers are used primarily in threaded spacers where wrench use and tightening are required. For this reason, hex spacers are only offered in threaded styles, while round spacers are offered in clearance and threaded types. Diameters: Outside diameters are graduated with regard to in- ternal thread sizes for strength, minimum clearance requirements and footprint area. In general, a minimum of two thread sizes are provided for each OD. For specifications not illustrated in the fol- lowing pages, contact the factory or your sales representative for more information. Length: Standard spacers are generally offered in lengths of 1/8” to 1”. Extended length spacers are available up to six inches in gradu- ated half and full inch increments in aluminum and ceramic only. For metallic spacers, this is an issue of weight versus function. Brass and steel spacers tend to be unacceptably heavy in the longer lengths and serve no purpose which cannot be met by aluminum. Ceramic spacers are offered in longer lengths, proportionally sized in OD for high-voltage and high-compressive requirements. Finishes: Various finishes have been selected as standard for each of the materials supplied. They represent the most practical and cost- effective finish for the majority of applications. Alternative finishes are available on special order in quantity from the factory, including most MIL-spec requirements. Threading: There are three possible ways to thread the inside of a spacer: (1) Straight through with continuous thread throughout. (2) Halfway from each end, meeting near the middle with no continuity of the thread throughout. (3) Part way in from each end, with no hole through the rest of the spacer. The method used on any style of spacer depends on the length and its ratio to the diameter of the tap. Excessively deep threading is costly and usually not necessary. Threads are only made continuous where practical. Please refer to the Thread Depth Table throughout the next section for standard parameters. Special depths can be ordered in quantity from the factory. Mounting Footprint: End finish techniques of outside chamfering and countersinking reduce the total surface area in contact with the mounting surface of the spacers, increasing pressure at this surface. If the area is too small, fastening pressure will cause the spacer to dig in to the surface, deforming and possibly cracking it. For that reason, most thread sizes are offered in two different OD spacers to allow a choice of pressure versus clearance requirements. HH Smith

www.abbatron.com Contact our Sales Department at 1-888-847-6484

• Standard nickel plating provides a hard, bright, non- oxidizing surface which will stand up to difficult ambient conditions. Special order options include: 3/16 9000 9015 1/4 8700 8701 8702 3/8 8732 9375A 3/16 9001 9016 1/4 8703 8704 8705 3/8 8735 9375B 3/16 9002 9017 1/4 2340 2100 2105 3/8 2115 9375C 3/16 9003 9018 1/4 8706 8707 8708 3/8 8738 9375D 3/16 9004 9019 1/4 2341 2101 2106 3/8 2116 9375E 3/16 9005 9020 1/4 8709 8710 8711 3/8 8741 9375F 3/16 9006 9021 1/4 2342 2102 2107 3/8 2117 9375G 3/16 9007 9022 1/4 8712 8713 8714 3/8 8744 9375H 3/16 9008 9023 1/4 8715 8716 8717 3/8 8747 9375J 3/16 9009 9024 1/4 8718 8719 8720 3/8 8750 9375K 3/16 9010 9025 1/4 2343 2103 2108 3/8 2118 9375L 3/16 9011 9026 1/4 8721 8722 8723 3/8 8753 9375M 3/16 9012 9027 1/4 8724 8725 8726 3/8 8756 9375N 3/16 9013 9028 1/4 8727 8728 8729 3/8 8759 9375P 3/16 9014 9029 1/4 2344 2104 2109 3/8 2119 9375Q LENGTH O.D. I.D. .125 .187 .250 .312 .375 .437 .500 .562 .625 .687 .750 .812 .875 .937
• Alternative plating finishes such as zinc, silver or gold.
• Odd sizes, taps or threads, plus swage or other shapes.
• Abbatron offers engineering services for special application parts or materials. SCREW NO. MAJOR DIA. HOLE SIZE #2 0.086 0.093 #3 0.099 0.100 #4 0.112 0.120 #5 0.125 0.130 #6 0.138 0.144 #8 0.164 0.169 #10 0.190 0.196 #12 0.216 0.220

3/16 9030 9045 3/16 9038 9053 1/4 8760 8761 8762 1/4 8775 8776 8777 3/8 7902 9380A 3/16 9039 9054 3/16 9031 9046 1/4 8778 8779 8780 1/4 8763 8764 8765 3/16 9040 9055 3/8 7905 9380B 1/4 2373 2123 2128 3/16 9032 9047 3/16 9041 9056 1/4 2370 2120 2125 1/4 8781 8782 8783 3/8 7908 9380C 3/16 9042 9057 3/16 9033 9048 1/4 8784 8785 8786 1/4 8766 8767 8768 3/16 9043 9058 3/8 7911 9380D 1/4 8787 8788 8789 3/16 9034 9049 3/16 9044 9059 1/4 2371 2121 2126 1/4 2374 2124 2129 3/8 7914 9380E 1.125 1-1/8 8760R 8761R 8762R 3/16 9035 9050 1.250 1-1/4 8760S 8761S 8762S 1/4 8769 8770 8771 1.375 1-1/3 8760T 8761T 8762T 3/8 7917 9380F 1.500 1-1/2 8760U 8761U 8762U 3/16 9036 9051 1.625 1-5/8 8760V 8761V 8762V 1/4 2372 2122 2127 1.175 1-3/4 8760W 8761W 8762W 3/8 7920 9380G 1.875 1-7/8 8760X 8761X 8762X 3/16 9037 9052 2 2 8760Y 8761Y 8762Y 1/4 8772 8773 8774 THREAD .625 5/8 .687 11/16 O.D. .750 3/4 .812 13/16 .875 7/8 .937 15/16 1 1 0.375 3/8 0.437 7/16 0.5 1/2 .562 9/16 0.25 1/4 0.312 5/16 0.125 1/8 0.187 3/16 LENGTH O.D. THREAD LENGTH Brass Round Standoffs Brass Round Standoffs LENGTH THREAD OD Standard nickel plating provides a hard, bright, non-oxidizing surface which will stand up to difficult ambient conditions. Thread Size 4-40 6-32 8-32 10-32 Thread Length Tapped Thru Thread Length Tap each end 1/4" 7/16" Maximum Thread Depth 7/16" 1" 1" 1" 1/2" Options include:

• Alternative plating finishes such as zinc, silver or gold.
• Odd sizes, taps or threads, plus swage or other shapes.
• Abbatron offers engineering services for special application parts or materials. HH Smith

3/16 9130 9145 3/16 9139 9154 1/4 8820 8821 8822 1/4 8838 8839 8840 3/16 9131 9146 3/16 9140 9155 1/4 8823 8824 8825 1/4 2333 2323 2328 3/16 9132 9147 3/16 9141 9156 1/4 2330 2320 2325 1/4 8841 8842 8843 3/16 9133 9148 3/16 9142 9157 1/4 8826 8827 8828 1/4 8844 8845 8846 3/16 9134 9149 3/16 9143 9158 1/4 2331 2321 2326 1/4 8847 8848 8849 3/16 9135 9150 3/16 9144 9159 1/4 8829 8830 8831 1/4 2334 2324 2329 3/16 9136 9151 1.125 1-1/8 8820R 8821R 8822R 1/4 2332 2322 2327 1.250 1-1/4 8820S 8821S 8822S 3/16 9137 9152 1.375 1-3/8 8820T 8821T 8822T 1/4 8832 8833 8834 1.500 1-1/2 8820U 8821U 8822U 3/16 9138 9153 1.625 1-5/8 8820V 8821V 8822V 1/4 8835 8836 8837 1.75 1-3/4 8820W 8821W 8822W 1.875 1-7/8 8820X 8821X 8822X 2 2 8820Y 8821Y 8822Y 0.562 9/16 1 1 0.5 0.437 7/16 0.375 3/8 .937 15/16 THREADTHREAD 5/8.625 0.25 1/4 .812 13/16 0.312 5/16 0.187 3/16 .750 3/4 LENGTH O.D. LENGTH 0.125 1/8 .687 11/16 .875 7/8 O.D.

• Standard nickel plating provides a hard, bright, non- oxidizing surface which will stand up to difficult ambient conditions.
• Alternative plating finishes, odd sizes, taps or threads. www.abbatron.com Contact our Sales Department at 1-888-847-6484 Thread Size 4-40 6-32 8-32 10-32 Thread Length Tapped Thru Thread Length Tap each end 1/4" 7/16" Maximum Thread Depth 7/16" 1" 1" 1" 1/2"

Brass Male/Female Hex Standoffs Brass Standoffs and Adapters Brass Male/Male Adapters 4-40 6-32 8-32 .250 1/4 8216 8248 8280 .375 3/8 8217 8249 8281 .500 1/2 8218 8250 8282 .625 5/8 8219 8251 8283 .750 3/4 8220 8252 8284 .875 7/8 8221 8253 8285 1 1 8222 8254 8286 1.125 1-1/8 8223 8255 8287 1.250 1-1/4 8224 8256 8288 1.375 1-3/8 8225 8257 8289 1.500 1-1/2 8226 8258 8290 1.625 1-5/8 8227 8259 8291 1.750 1-3/4 8228 8260 8292 2 2 8229 8261 8293 2.500 2-1/2 8230 8262 8294 3 3 8231 8263 8295 BODY LENGTH

• Hex shaped standoffs are ideal wherever wrench tightening may be required.
• Standard nickel plating provides a hard, bright, non-oxidizing surface which will stand up to difficult ambient conditions.
• Alternative finish, size or thread can be custom manufactured upon request.
• Brass Male/Male Adapters serve as a quick and easy way to “make it fit”. Other thread sizes or lengths can be manufactured in quantity at the factory.
• Standard finish is nickel plating. Alternative plating finishes such as zinc are also available upon request.
• Features of all brass spacers include strength, corrosion resistance and electrical conductivity. All brass parts are non-magnetic.
• Abbatron offers engineering services for special application parts or materials. SIZE LENGTH 'A' SIZE LENGTH 'B' 8300 4-40 3/16 8301 8302 8303 8304 8305 8306 8307 10-32 PART NO. HEX THREAD "A" THREAD "B" 4-40 6-32 8-32 3/8 6-32 8-32 10-32 Thread Size Body Length Thread Depth Thread Length 1/4" 1/8" 3/8" to 3" 1/4" 1/4" 1/8" 3/8" 1/4" 1/2" 11/32" 5/8" to 3" 3/8" Thread Specs for Male/Female Standoffs (min) 6-32 & 8-32 3/16" 1/4" 3/8" 4-40 HH Smith BODY LENGTH THREAD DEPTH THREAD LENGTH

3/8" AOD OD THREAD A A 1/4 1/4 PART # O.D. THREAD A 3027 3/16 4-40 1/4" 3028 6-32 3029 8-32 MALE/MALE ROUND SWIVEL STANDOFFS (FIGURE 2) 5/16"1/4 PART # LENGTH O.D. THREAD A 3021 3/4 3/8" 3022 1 5/8" 3023 3/4 3/8" 3024 1 5/8" 3025 3/4 3/8" 3026 1 5/8" FEMALE/FEMALE ROUND SWIVEL STANDOFFS (FIGURE 1) 4-40 6-32 8-32

• Abbatron offers durable swivel standoffs can be used as hinges or as certain right angle fasteners.
• Nickel plated finish. Alternative finishes available.
• All part numbers shown here are standard factory supported parts. Other sizes are available in quantity. 1 2 www.abbatron.com Contact our Sales Department at 1-888-847-6484

• Standard clear chromate finish. Alternative finishes are also available in quantity.
• Aluminum spacers offer a light-weight alternative to standard brass counterparts. HH Smith SCREW NO. MAJOR DIA. HOLE SIZE #2 0.086 0.093 #3 0.099 0.100 #4 0.112 0.120 #5 0.125 0.130 #6 0.138 0.144 #8 0.164 0.169 #10 0.190 0.196 #12 0.216 0.220 1/4 8480 8500 8520 1/4 8485 8505 5/16 9389A 9390A 8540 5/16 9389L 3/8 9391A 9392A 3/8 1/4 9200 9207 9214 1/4 9205 9212 5/16 9389B 9390B 9221 5/16 9389M 3/8 9391B 9392B 3/8 1/4 8481 8501 8521 1/4 8486 8506 5/16 9389C 9390C 8541 5/16 9389N 3/8 9391C 9392C 3/8 1/4 9201 9208 9215 1/4 9206 9213 5/16 9389D 9390D 9222 5/16 9389P 3/8 9391D 9392D 3/8 1/4 8482 8502 8522 1/4 8487 8507 5/16 9389E 9390E 8542 5/16 9389Q 3/8 9391E 9392E 3/8 1/4 9202 9209 9216 1/4 8480R 8500R 5/16 9389F 9390F 9223 5/16 9389R 3/8 9391F 9392F 1/4 8488 8508 1/4 8483 8503 8523 5/16 9389S 5/16 9389G 9390G 8543 1/4 8480T 8500T 3/8 9391G 9392G 5/16 9389T 1/4 9203 9210 9217 1/4 8489 8509 5/16 9389H 9390H 9224 5/16 9389U 3/8 9391H 9392H 1/4 8480V 8500V 1/4 8484 8504 8524 5/16 9389V 5/16 9389J 9390J 8544 1/4 8490 8510 3/8 9391J 9392J 5/16 9389W 1/4 9204 9211 9218 1/4 8480X 8500X 5/16 9389K 9390K 9225 5/16 9389X 3/8 9391K 9392K 1/4 8491 8511 5/16 9389Y 1.875 1 7/8 1.625 1 5/8 1.750 1 3/4 1.375 1 3/8 1.500 1 1/2 1.125 1 1/8 1.250 1 1/4 0.937 15/16 1 1 0.812 13/16 0.875 7/8 LENGTH O.D. I.D. 0.750 3/4 12.000 LENGTH O.D. I.D. 0.125 1/8 0.187 3/16 0.250 1/4 0.312 15/16 0.375 3/8 0.687 11/16 0.500 1/2 0.562 9/16 0.625 0.437

0.450 0.812 0.875 0.250 0.312 0.375 0.687 11/16 0.625 1/80.125 0.187 LENGTH O.D. 0.437 0.500 0.562 1/4 9234 9241 9248 5/16 9396P 9397P 9255 3/8 9398P 9399P 1/4 8327 8347 8367 5/16 9396Q 9397Q 8387 3/8 9398Q 9399Q 1/4 8320R 8340R 8360R 5/16 9396R 9397R 8380R 1/4 8328 8348 8368 5/16 9396S 9397S 8388 1/4 8320T 8340T 8360T 5/16 9396T 9397T 8380T 1/4 8329 8349 8369 5/16 9396U 9397U 8389 1/4 8320V 8340V 8360V 5/16 9396V 9397V 8380V 1/4 8330 8350 8370 5/16 9396W 9397W 8390 1/4 8320X 8340X 8360X 5/16 9396X 9397X 8380X 1/4 8331 8351 8371 5/16 9396Y 9397Y 8391 2.250 2-1/4 8320ZA 8340ZA 8360ZA 2.500 2-1/2 8332 8352 8372 2.750 2-3/4 8320ZC 8340ZC 8360ZC 3 3 8333 8353 8373 3.250 3-1/4 8320ZE 8340ZE 8360ZE 3.500 3-1/2 8334 8354 8374 3.750 3-3/4 8320ZG 8340ZG 8360ZG 4 4 8335 8355 8375 4.500 4-1/2 8320ZJ 8340ZJ 8360ZJ 5 5 8320ZK 8340ZK 8360ZK 5.500 5-1/2 8320ZL 8340ZL 8360ZK 6 6 8320ZM 8340ZM 8360ZM 1.750 1-3/4 1.875 1-7/8 2 2 1.500 1-1/2 1.625 1-5/8 1-1/8 1.250 1/1/4 1.375 1-3/8 LENGTH O.D. 0.937 15/16 1 1 1.125 www.abbatron.com Contact our Sales Department at 1-888-847-6484 Thread Size 4-40 6-32 8-32 10-32 Thread Length Tapped Thru Thread Length Tap each end 1/4" 7/16" Maximum Thread Depth 7/16" 1" 1" 1" 1/2"

• Aluminum standoffs offer a light-weight alternative to standard brass counterparts.
• Standard clear chromate finish.
• Please reference the Thread Depth Chart at bottom of page. For more information, see page 40.

• Aluminum with clear chromate finish.
• Hex shape for wrench tightening. *Please see page 40 for more information on aluminum standoffs and finishes. Thread Size 4-40 6-32 8-32 10-32 Thread Length Tapped Thru Thread Length Tap each end 1/4" 7/16" Maximum Thread Depth 7/16" 1" 1" 1" 1/2" HH Smith Page 48 Left FINAL .125-.750" len chart 80left.xls Sheet1 1/4 8400 8420 8440 5/16 9403A 9404A 8460 3/8 9405A 9406A 1/4 9284 9291 9298 5/16 9403B 9404B 9035 3/8 9405B 9406B 1/4 8401 8421 8441 5/16 9403C 9404C 8461 3/8 9405C 9406C 1/4 9285 9292 9299 5/16 9403D 9404D 9306 3/8 9405D 9406D 1/4 8402 8422 8442 5/16 9403E 9404E 8462 3/8 9405E 9406E 1/4 9286 9293 9300 5/16 9403F 9404F 9307 3/8 9405F 9406F 1/4 8403 8423 8443 5/16 9403G 9404G 8463 3/8 9405G 9406G 1/4 9287 9294 9301 5/16 9403H 9404H 9308 3/8 9405H 9406H 1/4 8404 8424 8444 5/16 9403J 9404J 8464 3/8 9405J 8406J 1/4 9288 9295 9302 5/16 9403K 9404K 9309 3/8 9405K 9406K 1/4 8405 8425 8445 5/16 9403L 9404L 8465 3/8 9405L 9406L .562 9/16 .750 3/4 .625 5/8 .687 11/16 .437 7/16 .500 1/2 .312 5/16 .375 3/8 LENGTH O.D. THREAD .125 1/8 .187 3/16 .250 1/4 Page 48 FINAL .812-4" len. Chart 80RIGHT.xls Sheet1 1/4 9289 9296 9303 5/16 9403M 9404M 9310 3/8 9405M 9406M 1/4 8406 8426 8446 5/16 9403N 9404N 8466 3/8 9405N 9406N 1/4 9290 9297 9304 5/16 9403P 9404P 9311 3/8 9405P 9506P 1/4 8407 8427 8447 5/16 9403Q 9404Q 8467 3/8 9405Q 9406Q 1/4 8408 8428 8448 5/16 9403R 9404R 8468 1/4 8400T 8420T 8440T 5/16 9403T 9403T 8460T 1/4 8409 8429 8449 5/16 9403U 9404U 8469 1/4 8400V 8420V 8440V 5/16 9403V 9404V 8460V 1/4 8410 8430 8450 5/16 9403W 9404W 8470 1/4 8400X 8420X 8440X 5/16 9403X 9404X 8460X 1/4 8411 8431 8451 5/16 9403Y 9404Y 8471 2.250 2-1/4 8400ZA 8420ZA 8440ZA 2.500 2-1/2 8412 8432 8452 2.750 2-3/4 8400ZC 8420ZC 8440ZC 3.000 3 8413 8433 8453 3.250 3-3/4 8400ZE 8420ZE 8440ZE 3.500 3-1/2 8414 8434 8454 3.750 3-3/4 8400ZG 8420ZG 8440ZG 4.000 4 8415 8435 8455 LENGTH .812 .875 .937 1.000 1 1.250 THREADO.D. 1-1/4 1.375 1-3/8 1.500 1-1/2 1.625 1-5/8 1.750 1-3/4 1.875 1-7/8 2.000 2

Aluminum Male/Female Hex Standoffs Aluminum Hex Standoffs BODY LENGTH THREAD DEPTH THREAD LENGTH 4-40 6-32 8-32 .250 1/4 8000C 8001C 8002C .375 3/8 8000E 8001E 8002E .500 1/2 8000G 8001G 8002G .625 5/8 8000J 8001J 8002J .750 3/4 8000L 8001L 8002L .875 7/8 8000N 8001N 8002N 1.000 1 8000Q 8001Q 8002Q 1.125 1-1/8 8000R 8001R 8002R 1.250 1-1/4 8000S 8001S 8002S 1.375 1-3/8 8000T 8001T 8002T 1.500 1-1/2 8000U 8001U 8002U 1.625 1-5/8 8000V 8001V 8002V 1.750 1-3/4 8000W 8001W 8002W 2.000 2 8000Y 8001Y 8002Y 2.500 2-1/2 8000ZB 8001ZB 8002ZB 3.000 3 8000ZD 8001ZD 8002ZD BODY LENGTH Thread Size Body Length Thread Depth Thread Length 1/4" 1/8" 3/8" to 3" 1/4" 1/4" 1/8" 3/8" 1/4" 1/2" 11/32" 5/8" to 3" 3/8" Thread Specs for Male/Female Standoffs (min) 6-32 & 8-32 3/16" 1/4" 3/8" 4-40 www.abbatron.com Contact our Sales Department at 1-888-847-6484 Aluminum: Standoffs provide a compromise between weight and strength. Although they cannot be provided in solderable finishes, they can be plated with special colored finishes besides the standard clear chromate. Anodized finishes have insulating characteristics when undamaged, and can be provided in a black matte, non- reflective surface. Aluminum is non-magnetic and can withstand severe conditions when properly finished.

• Molded nylon 6/6.
• An excellent Insulator, the nylon spacer’s surface lubricity allows wires to be routed against spacer without fear of chafing the insulation.
• Natural (milky white) finish.
• Relatively low operating temperature. 3/16 9160 9180 5/16 4065H 4067H 4069H 1/4 4000 4001 4002 3/8 4068H 4070H 5/16 4065A 4067A 4069A 3/16 9168 9188 3/8 4068A 4070A 1/4 4024 4025 4026 3/16 9161 9181 5/16 4065J 4067J 4069J 1/4 4003 4004 4005 3/8 4068J 4070J 5/16 4065B 4067B 4069B 3/16 9169 9189 3/8 4068B 4070B 1/4 4027 4028 4029 3/16 9162 9182 5/16 4065K 4067K 4069K 1/4 4006 4007 4008 3/8 4068K 4070K 5/16 4065C 4067C 4069C 3/16 9170 9190 3/8 4068C 4070C 1/4 4030 4031 4032 3/16 9163 9183 5/16 4065L 4067L 4069L 1/4 4009 4010 4011 3/8 4068L 4070L 5/16 4065D 4067D 4069D 3/16 9171 9191 3/8 4068D 4070D 1/4 4033 4034 4035 3/16 9164 9184 5/16 4065M 4067M 4069M 1/4 4012 4013 4014 3/8 4068M 4070M 5/16 4065E 4067E 4069E 3/16 9172 9192 3/8 4068E 4070E 1/4 4036 4037 4038 3/16 9165 9185 5/16 4065N 4067N 4069N 1/4 4015 4016 4017 3/8 4068N 4070N 5/16 4065F 4067F 4069F 3/16 9173 9193 3/8 4068F 4070F 1/4 4039 4040 4041 3/16 9166 9186 5/16 4065P 4067P 4069P 1/4 4018 4019 4020 3/8 4068P 4070P 5/16 4065G 4067G 4069G 3/16 9174 9194 3/8 4068G 4070G 1/4 4042 4043 4044 3/16 9167 9187 5/16 4065Q 4067Q 4069Q 1/4 4021 4022 4023 3/8 4068Q 4070Q 1 1 HOLE CLEARANCE SIZE .875 7/8 .937 15/16 O.D.LENGTH .562 O.D. HOLE CLEARANCE SIZELENGTH 0.562 0.5 0.437 0.375 0.312 0.25 0.187 1/80.125 .750 3/4 .812 13/16 .625 5/8 .687 11/16 HH Smith SCREW NO. MAJOR DIA. HOLE SIZE #2 0.086 0.093 #3 0.099 0.100 #4 0.112 0.120 #5 0.125 0.130 #6 0.138 0.144 #8 0.164 0.169 #10 0.190 0.196 #12 0.216 0.220

Nylon Round, Hex & Male/Female Standoffs Nylon Standoffs BODY LENGTH THREAD DEPTH THREAD LENGTH HEX THREADED HEX MALE / FEMALE ROUND THREADED

• An excellent insulator, the nylon spacer’s surface lubricity allows wires to be routed against spacer without fear of chafing the insulation.
• Natural (milky white) finish. 1/4 4050 4051 4052 5/16 4071C 3/8 4072C 1/4 4053 4054 4055 5/16 4071E 3/8 4072E 1/4 4056 4057 4058 5/16 4071G 3/8 4072G 1/4 4050J 4051J 5/16 4071J 3/8 4072J 1/4 4059 4060 4061 5/16 4071L 3/8 4072L 1/4 4050N 4051N 5/16 4071N 3/8 4072N 1/4 4062 4063 4064 5/16 4071Q 3/8 4072Q LENGTH .250 1/4 .375 3/8 .500 1/2 .625 5/8 1.000 1 .750 3/4 .875 7/8 .250 1/4 4300 4301 4302 .375 3/8 4303 4304 4305 .500 1/2 4306 4307 4308 .625 5/8 4300J 4301J 4073J .750 3/4 4309 4310 4311 .875 7/8 4312 4313 4314 1.000 1 4315 4316 4317 LENGTH .250 1/4 4375 4376 4377 .375 3/8 4378 4379 4380 .500 1/2 4381 4382 4383 .625 5/8 4384 4385 4386 .750 3/4 4387 4388 4389 .875 7/8 4390 4391 4392 1.000 1 4393 4394 4395 1.125 1-1/8 4396 4397 4398 1.250 1-1/4 4399 4400 4401 1.375 1-3/8 4402 4403 4404 1.500 1-1/2 4405 4406 4407 1.625 1-5/8 4408 4409 4410 1.750 1-3/4 4411 4412 4413 2.000 2 4414 4415 4416 LENGTH www.abbatron.com Contact our Sales Department at 1-888-847-6484 Thread Size Body Length Thread Depth Thread Length 1/4" 1/8" 3/16" 1/4" 1/8" 1/4" 3/8" 1/4" 1/4" 1/2" 11/32" 3/8" 5/8"-2" 3/8" 3/8" Thread Specs for Male/Female Standoffs (min) 4-40 6-32 & 8-32 Thread Size 4-40 6-32 8-32 10-32 Maximum Thread Depth 7/16" 1/2"Thread Length Tap each end 1/4" 7/16" Thread Length Tapped Thru 1" 1" 1"

.625 5/8 .687 11/16 .500 1/2 .562 9/16 .375 3/8 .437 7/16 LENGTH .250 1/4 .312 5/16 .125 1/8 .187 3/16 .750 3/4 .812 13/16 1.000 1 .875 7/8 .937 15/16 Phenolic: are made from paper-base, resin impregnated, heat-cured materials. High torque should not be applied to these spacers. They are the insulating spacer of choice when higher temperatures are encountered than can be withstood by nylon, or where greater strength without cold-flow is required.

• Parts are offered only as a spacer, non-threaded. HH Smith SCREW NO. MAJOR DIA. HOLE SIZE #2 0.086 0.093 #3 0.099 0.100 #4 0.112 0.120 #5 0.125 0.130 #6 0.138 0.144 #8 0.164 0.169 #10 0.190 0.196 #12 0.216 0.220

• Ceramic standoffs are Grade L-5 Steatite, glazed and fired at high temperature.
• Threaded from each end as indicated in table.
• The ideal Insulator, Steatite exhibits exceptional strength in compression and tension, but is weak in shear (torsion), as are all glass-type materials.
• Continuous safe operating temperature rating of 930oC (1700oF). www.abbatron.com Contact our Sales Department at 1-888-847-6484 PART MIL NO. SIZE DEPTH NUMBER 2640 1/4 1/4 THRU 2642 3/8 3/8 2641 1/4 2643 5/32 2600 5/32 NL523 W01 004 2644 1/2 9/64 2601 3/8 1/4 NL523 W01 005 2607 1/2 8-32 3/16 NL523 W02 005 2602 3/8 NL523 W01 006 2645 2608 8-32 NL523 W02 006 2603 3/8 NL523 W01 008 2646 2609 8-32 NL523 W02 008 2615 3/4 10-32 NL523 W03 008 2604 3/8 6-32 NL523 W01 010 2610 1/2 8-32 NL523 W02 010 2616 3/4 10-32 NL523 W03 010 2622 1 1/4-20 7/16 NL523 W04 010 2647 1/2 9/16 2605 3/8 NL523 W01 012 2611 1/2 8-32 NL523 W02 012 2617 3/4 10-32 NL523 W03 012 2623 1 1/4-20 1/2 NL523 W04 012 2606 3/8 6-32 NL523 W01 016 2612 1/2 8-32 NL523 W02 016 2618 3/4 10-32 NL523 W03 016 2624 1 1/4-20 5/8 NL523 W04 016 2648 6-32 1/2 2613 8-32 NL523 W02 020 2619 10-32 NL523 W03 020 2649 3/4 2625 1 5/8 NL523 W04 020 2614 1/2 8-32 NL523 W02 024 2620 3/4 10-32 NL523 W03 024 2626 1 5/8 NL523 W04 024 2650 3/4 2621 10-32 3/8 NL523 W03 032

2627 NL523 W04 032

LENGTH O.D. 3/4 6-32 1/41/2 2 3/8 1 1/2 6-32 1-1/4 1/4-20 1-1/2 6-32 1/4-20 4 3/4 1 1/4-20 5/8 2-1/2 SCREW NO. MAJOR DIA. HOLE SIZE #2 0.086 0.093 #3 0.099 0.100 #4 0.112 0.120 #5 0.125 0.130 #6 0.138 0.144 #8 0.164 0.169 #10 0.190 0.196 #12 0.216 0.220

www.abbatron.com Contact our Sales Department at 1-888-847-6484 Part No. Page Part No. PagePart No. Page 2177 2184 2185 2186 2187 2188 2189 2190 2192 2193 2194 2320-2334 2340-2344 2350 2351 2352 2353 2354 2355 2370-2374 2455 2456 2457 2458 2459 2461 2463 2464 2465 2514 2515 2517 2518 2534 2535 2536 2537 2538 2600-2629 2640-2650 2651 2652 2660 2661 2662 2663 2664 2665 2666 2667 2668 2669 2670 2671 2672 2673 2674 2675 2576 2677 2678 2679 2681 2682 2683 2684 2685 2686 2687 2688 2689 2690 2691 2692 2693 2694 2713BB 2713RB 2713RR 2802 2803 2804 2809 3002 3003 3004 3005 3006 3007 3008 3009 3010 3011 3012 3013 3015 3021-3029 3083 3084 3085 3086 3087 3089 3090 3091 3092 3093 3094 3095 3096 3097 3098 3099 3501 3502 4000-4044 4050-4064 4050J 4050N 4051J 4051N 4065A-4065Q 4067A-4067Q 4068A-4068Q 4069A-4069Q 4070A-4070Q 4071C-4071Q 4072C-4072Q 4073J 4300-4317 4300J 4301J 4375-4399 4400-4416 7902-7920 8000C-8000ZD 8001C-8001ZD 8002C-8002ZD 8040A-8040Q 8041A-8041Q 8042A-8042Q 8043A-8043Q 8140-8183 8216-8231 8248-8263 8280-8295 8300-8307 8320-8335 8320R-8320ZM 8340-8354 Part No. Page 8340R-8340ZM 8360-8375 8360R-8360ZM 3880-8391 8380R-8380X 8400-8455 8400T-8400ZG 8420T-8420ZG 8440T-8440ZG 8460-8471 8460T-8460X 84080-8491 8480R-8480X 8500-8511 8500R-8500X 8520-8531 8520R-8520X 8540-8551 8540R-8540X 8700-8729 8732-8759 8760-8789 8760R-8760Y 8761R-8761Y 8762R-8762Y 8820-8849 8820R-8820Y 8821R-8821Y 8822R-8822Y 9000-9029 9030-9059 91103 91106 91107 91114 91116 91117 9130-9159 9160-9174 9180-9194 9200-9227 9228-9255 9284-9311 9325P 9375A-9375Q 9380A-9380G 9389A-9389Y 9390A-9390Y 9391A-9391Q 9392A-9392Q Part No. Page 9396A-9396Y 9397A-9397Y 9398A-9398Q 9399A-9399Q 9403A-9403Y 9404A-9404Y 9405A-9405Q 9406A-9406Q 9500 9501 9502 9503 9522 9524 9540AB 9542AA 9545 9550AA 9551AB 9552AA 9555AD

1/64 .015625 1/32 ----- .03125 3/64 .04687 1/16 ----- .0625 5/64 .078125 3/32 ----- .09375 7/64 .109375 1/8 ----- .125 9/64 .140625 5/32 ----- .15625 11/64 .171875 3/16 ----- .1875 13/64 .203125 7/32 ----- .21875 15/64 .234375 1/4. ----- .25 17/64 .265625 9/32 ----- .28125 19/64 .296875 5/16 ----- .3125 21/64 .328125 11/32 .34375 23/64 .359375 3/8 ----- .375 25/64 .390625 13/32 ----- .40625 27/64 .421875 7/16 ----- .4375 26/64 .453125 15/32 ----- .46875 31/64 .484375 1/2 ----- .5 33/64 .515625 17/32 ----- .53125 35/64 .546875 9/16 ----- .5625 37/64 .578125 19/32 ----- .59375 39/64 .609375 5/8 ----- .625 41/64 .640625 21/32 ----- .65625 43/64 .671875 11/16 ----- .6875 45/64 .703125 23/32 ----- .71875 47/64 .734375 3/4 ----- .75 49/64 .765625 25/32 ----- .78125 51/64 .796875 13/16 ----- .8125 53/64 .828125 27/32 ----- .84375 55/64 .859375 7/8 ----- .875 57/64 .890625 29/32 ----- .90625 59/64 .921875 15/16 ----- .9375 61/64 .953125 31/32 ----- .96875 63/64 .984375 1 1. mm Inch 0.1 0.004 0.2 0.008 0.3 0.012 0.4 0.016 0.5 0.020 0.6 0.024 0.7 0.028 0.8 0.031 0.9 0.035 1 0.039 1.1 0.043 1.2 0.047 1.3 0.051 1.4 0.055 1.5 0.059 1.6 0.063 1.7 0.067 1.8 0.071 1.9 0.075 2 0.079 2.1 0.083 2.2 0.087 2.3 0.091 2.4 0.094 2.5 0.098 2.6 0.102 2.7 0.106 2.8 0.110 2.9 0.114 3 0.118 TECHNICAL INFORMATION

Aero-Space Southwest, Inc. 21450 N. Third Avenue Phoenix, AZ 85027 Tel: (800) 289-2779 • Fax: (623) 582-2019 www.aerospacesw.com Bisco Industries, Inc. 1500 N. Lakeview Ave Anaheim, CA 92807 Tel: (800) 323-1232 • Fax: (714) 876-2410 www.biscoind.com Electronic Hardware Ltd.

13257 Saticoy Street

North Hollywood, CA 91605 Tel: (818) 982-6100 • Fax: (818) 764-1889 www.electronichardware.com Heilind Electronics, Inc.

58 Jonspin Road

Wilmington, MA 01887 Tel: (800) 400-7041 • Fax: (978) 658-0278 www.heilind.com Master Distributors 1220 Olympic Blvd. Santa Monica, CA 90404 Tel: (310) 452-1229 • Fax: (310) 399-8600 www.masterdistributors.com Genie Group, Inc.

300 Beasley Drive

Franklin, TN 37064 Tel: (615) 771-9412 • Fax: (800) 322-3113 www.geniegroup.com Allied Electronics

7410 Pebble Drive

Fort Worth, TX 76118 Tel: (800) 433-5700 • Fax: (817) 595-6444 www.alliedelec.com D.B. Roberts Co.

18 Terry Avenue

Burlington, MA 01803 Tel: (800) 800-6887 • Fax: (781) 273-0110 www.dbroberts.com Force Electronics, Inc.

6701 Katella Ave, Suite 200

Cypress, CA 90630 Tel: (888) 411-3672 • Fax: (714) 220-1324 www.force-elec.com Leff Electronic Inc.

455 North Center Avenue

New Stanton, PA 15672 Tel: (724) 925-3001 • Fax: (724) 925-3002 www.leff.com Newark InOne 4801 N. Ravenswood Ave. Chicago, IL 60640-4496 Tel: (800) 463-9275 • Fax: (888) 551-4801 www.newarkinone.com Tresco

736 Greenway Road, PO Box 1860

Boone, NC 28607 Tel: (800) 752-8708 • Fax: (828) 264-7204 www.tresco.com ltd

Copyright © 2006. Abbatron is a registered trademark of Abbatron Electronic Hardware. All other product and company names are trademarks or registered trademarks of their Products in this catalog are available through: HH Smith

632 Arch Street Meadville, PA 16335

1-888-847-6484 • www.abbatron.com