PDO5580 AMP | Alldatasheet

Document overview

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Technical content

Features

  • AC input 110V or 220V switch selectable, 50-60 Hz
  • DC bus voltage 75 VDC full load, 80 VDC nominal
  • Switch selectable motor current from 0.5–5.5 amps/ phase
  • Microstepping:
  • Pulse and Direction mode: switch selectable 200 to 50,800 steps/rev
  • Oscillator/Joystick mode: 12,800 steps/rev
  • Switch selectable idle current reduction, 0 or 50%
  • Optically isolated inputs/outputs
  • Speed, Enable: optically isolated, differential 5–24 V logic
  • Step, Direction: optically isolated, differential 5–12 V logic
  • Wiper: 0–5VDC analog signal
  • Tach & Fault output: isolated phototransistor. Output is 100 pulses per motor revolution, 50% duty cycle.
  • Internal Pot:
  • Low speed 0–5 rps
  • High speed 0–25 rps
  • Accel/decel 1–250 rev/sec/sec
  • External Speed, Pot or Joystick 3 terminal type, 1k– 10k ohms
  • Self test, switch selectable
  • 440 watts of usable power
  • Overtemp, overcurrent and surge protection
  • Screw terminal connectors
  • Dual, MOSFET H-bridge, 3 state, pulse width modu- lated amplifier switching at 20–30 KHz
  • Ideal for 4, 6 or 8 leaded step motors NEMA sizes 23 or 34
  • CE and TUV compliant

Description

The PDO5580 is stepper drive packaged in a rugged steel case painted black with white epoxy silkscreen. In- tegral heat sink, mounting brackets, switch covers and connectors are included with each drive. The drive has been matched with twelve recommended NEMA 23 and 34 motors in order to create a complete stepper motion solution. The PDO5580 provides the user with four modes of op- eration to choose from, Self test, Pulse & Direction, Joy- stick or Oscillator. The specific operation mode desired is selected during set up via DIP switch. DIP switchs are also provided for setting the drive’s step resolution as well as the motor current. Self Test Mode is used for troubleshooting. If you are unsure about the motor or signal connections to the drive you can use the self-test. Pulse & Direction Mode allows the PDO5580 to receive step pulses from an indexer such as the Applied Motion’s Si-100 or Si-1, or from a PLC or any other ex- ternal controller. Joystick Mode allows speed and direction to be deter- mined by an external analog voltage. STEP and DIR in- puts can be used for limit switches. SPEED input selects speed range. LO SPEED and HI SPEED pots adjust the 2 speed ranges. Oscillator Mode can control speed by onboard potenti- ometers and/or by an external analog voltage. STEP in- put starts and stops the motor. DIR input controls direc- tion of rotation. SPEED input selects the speed range. The PDO5580 also provides a Tach Output and Enable Input. A Tach Out signal is provided for measuring the motor speed. It generates 100 pulses per revolution. If con- nected to a frequency counter, speed reads out in revs/ second with two decimal places. ENABLE allows the user to turn off the current to the motor by setting this signal to logic 0. The logic circuitry continues to operate, the drive “remembers” the step position even when the amplifier is disabled. Factory set to operate at 110-volt input; the PDO5580 can be reset by the user to operate at 220-volt input by a simple switch selection. Pluggable screw terminal blocks are provided for the motor, AC input and 8-position signal input/output. Mat- ing connectors are provided with the drive. The PDO5580 is both CE and TUV compliant.

404 Westridge Dr. • Watsonville, CA 95076 831/761-6555 • 800/525-1609 • FAX 831/761-6544 www.appliedmotionproducts.com STEPPER SYSTEMS POWER AMPLIFIER: increments. or 220 VAC input, switch selectable. 50–60 Hz. load. Pulse & direction mode: 16 switch selectable resolutions: 200, 400, 1000, 2000, 5000, 10000, 12800, 18000, 20000, 21600, 2500, 25400, 25600, 36000, 50000, 50800 steps/rev. CONTROLLER SECTION: connections. Pulse & Direction: Allows amplifier to receive step pulses from a controller such as Applied’s Si-100 or Si-1, or any other pulse source PLC or controller. Joystick: allows speed and direction to be determined by an exter- nal analog voltage. Step and Dir inputs can be used for limit switches. Speed input selects speed range. LO SPEED and HI SPEED pots adjust the 2 speed ranges. Digital Oscillator: allows for precise speed control with automatic ramps between speeds. Accel/Decel rates are set by on board po- tentiometer and/or external analog voltage. HIGH speed range: 0-25 rev/sec Accel/decel range: 1-250 rev/sec/sec SYSTEM SPECIFICATIONS: nals. sink, mounting brackets & switch covers included. PDO 5580 Technical Specifications

404 Westridge Dr. • Watsonville, CA 95076 831/761-6555 • 800/525-1609 • FAX 831/761-6544 www.appliedmotionproducts.com STEPPER SYSTEMS PDO 5580 Technical Drawings MECHANICAL OUTLINE BLOCK DIAGRAM PD0 5580 Step Motor Driver 50% IDLE JOYSTICK EXT SPEED 0.2 0.4 0.8 1.6 2.0 CURRENT HIGH SPEED LOW SPEED STEPS/REV ACCEL SELF TEST OSC BYPASS (BASE = 0.5 A) SHORT TEMPPOWER DIR+ DIR– STEP+ STEP– EN+ EN– FAULT+ FAULT– SPEED+ SPEED- TACH+ TACH– CW WPR CCW MOTOR N G L AC POWER 90V pk 6 578 4 3 2 16 5 4 3 2 1 3.07 " 8.00 " 1.25 " 5.45 " 5.30 " 2.02 " 0.25" 0.06" 2.15" 3.00 " 8.97 " 9.25 " motor phase Amotor phase B EXT SPEED INPUT current 0.5 to5.5 A/phase ext speed joystick 50% idle accelLO speed HI speed Microstep Sequencer Digital Oscillator Joystick Interface 110 or

220 VAC

3 State

overtemp LEDovercurrent LED Optical Isolation FAULT OUT

404 Westridge Dr. • Watsonville, CA 95076 831/761-6555 • 800/525-1609 • FAX 831/761-6544 www.appliedmotionproducts.com STEPPER SYSTEMS ı/o connector direction/step/enable/fault status LEDs power/overtemp fault/motor short switches motor current/idle current/ external pot/joystick mode motor connector AC power connector PDO 5580 Connectors and Switches INPUTS position no. 1 speed+ 2 speed– 3 tach+ 4 tach– 5 cw+ 6 wpr– 7 ccw+ MOTOR position no. 1B – 2B + 3A – 4B + AC POWER position no. switches steps per rev/osc mode/self test ı/o connector speed/tach out/ external pot/ joystick/0–5 V analog speed potentiometers accel/decel rate low speed/high speed INPUTS position no. 1d ir+ 2d ir– 3 step+ 4 step– 5 en+ 6 en– 7 fault+ 8 fault–

404 Westridge Dr. • Watsonville, CA 95076 831/761-6555 • 800/525-1609 • FAX 831/761-6544 www.appliedmotionproducts.com STEPPER SYSTEMS NEMA 23 Motor Data NEMA 23 Motor Dimensions FEATURES RECOMMENDED MOTORS FOR PDO 5580 Motor P/N: 23122 23123 23124 23395 23398 23401 Holding Torque oz-in 98 158 225 77 177 264 Rotor Inertia oz-in Bearings Thrust Load (lbs) 25 25 25 25 25 25 Radial Load (lbs) 15 15 15 15 15 15 @ 1 lb @ 1 lb @ 1 lb @ 1 lb @ 1 lb @ 1 lb @ 9 lbs @ 9 lbs @ 9 lbs @ 2.2 lbs @ 2.2 lbs @ 2.2 lbs Motor current, resistance and torque ratings are with parallel connection Model L 23395 1.54˝ 23398 2.13˝ 23401 2.99˝ Model L 23122 2.00˝ 23123 3.00˝ 23124 4.00˝ .75 .81 ± .03 L .190 .060 18" min 2 x Ø.2500 +.0000 –.0005 Ø1.5 ± .002 2 X 2.22 2 X 1.856 4 X Ø.205 ± .01 MOUNTING END

18.00 MIN

2 X 1.856 2 X 0.928 0.228 ± 0.006 FLAT Ø1.50 ± 0.001 4 X Ø0.205 ± 0.01 2 X 2.22 +0.000 –0.001 .59± 0.01 L .197 .063 ± 0.008 .591 ± 0.01 Ø.250 0.630 ± .039 .787 ± .020 .228 ±.006 FLAT 2 X 1.11 MOUNTING END TYP

404 Westridge Dr. • Watsonville, CA 95076 831/761-6555 • 800/525-1609 • FAX 831/761-6544 www.appliedmotionproducts.com STEPPER SYSTEMS Torque Curves PDO 5580 with NEMA 23 Step Motors

23123 MOTOR

Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 2.5 A/Phase Dynamic Torque (oz-in) rev/sec 05 1 0 15 20 25 30 35 400 120 150 Full 1/10th

23124 MOTOR

Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 3.3 A/Phase Dynamic Torque (oz-in) rev/sec 05 1 0 15 20 25 30 35 400 100 150 200 Full 1/10th

23395 MOTOR

Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 4.3 A/Phase Dynamic Torque (oz-in) rev/sec 05 1 0 15 20 25 30 35 400 Full 1/10th

23398 MOTOR

Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 4.3 A/Phase Dynamic Torque (oz-in) rev/sec 05 1 0 15 20 25 30 35 400 120 150 Full 1/10th

23401 MOTOR

Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 4.3 A/Phase Dynamic Torque (oz-in) rev/sec 05 1 0 15 20 25 30 35 400 100 150 200 250 Full 1/10th

23122 MOTOR

Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 1.9 A/Phase Dynamic Torque (oz-in) rev/sec 05 1 0 15 20 25 30 35 400 Full 1/10th

404 Westridge Dr. • Watsonville, CA 95076 831/761-6555 • 800/525-1609 • FAX 831/761-6544 www.appliedmotionproducts.com STEPPER SYSTEMS NEMA 34 Motor Data NEMA 34 Motor Dimensions FEATURES RECOMMENDED MOTORS FOR PDO 5580 Motor P/N: 34348 34349 34350 34474 34476 34478 Holding Torque oz-in 212 424 636 389 855 1283 Rotor Inertia oz-in Bearings Thrust Load (lbs) 50 50 50 35 35 35 Radial Load (lbs) 25 25 25 30 30 30 @ 1 lb @ 1 lb @ 1 lb @ 1 lb @ 1 lb @ 1 lb @ 15 lbs @ 15 lbs @ 15 lbs @ 1 lbs @ 1 lbs @ 1 lbs Motor current, resistance and torque ratings are with parallel connection Model L 34474 2.60˝ 34476 3.78˝ 34478 4.96˝ Model L 34348 2.50˝ 34349 3.70˝ 34350 5.10˝ 2 X 2.74±.011.34 ±.04 .98 ±.01 FLAT 1.46 ±.04 .98 ±.01 FLAT MIN .2–.4 4 X .45 3.38 L MAX .39 .08 2 X Ø.5 +.0000 –.0005FLATS 4 X Ø.26 THRU Ø2.875 ±0.001 2 X 1.370 +.000 –.006 18" min 2 X 3.26 MAX Ø2.875 ± .002 4 X Ø.216 ± .01 2 X 2.74 L 1.19 ± .04 .19 .063 1.19 ± .03 Ø 3.38 MAX Ø.3750 +.0000 –.0005 TYP

404 Westridge Dr. • Watsonville, CA 95076 831/761-6555 • 800/525-1609 • FAX 831/761-6544 www.appliedmotionproducts.com STEPPER SYSTEMS Torque Curves PDO 5580 with NEMA 34 Step Motors

34348 MOTOR

Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 4.9 A/Phase Dynamic Torque (oz-in) rev/sec 05 1 0 15 20 25 30 35 400 100 150 200 Full 1/10th

34349 MOTOR

Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 5.5 A/Phase Dynamic Torque (oz-in) rev/sec 05 1 0 15 20 25 30 35 400 100 200 300 400 Full 1/10th

34350 MOTOR

Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 5.5 A/Phase Dynamic Torque (oz-in) rev/sec 05 1 0 15 20 25 30 35 400 100 200 300 400 500 Full 1/10th

34474 MOTOR

Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 5.5 A/Phase Dynamic Torque (oz-in) rev/sec 05 1 0 15 20 25 30 35 4050 100 150 200 250 300 350 Full 1/10th

34476 MOTOR

Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 5.5 A/Phase Dynamic Torque (oz-in) rev/sec 05 1 0 15 20 25 30 35 400 130 260 390 520 650 Full 1/10th

34478 MOTOR

Motor Connection: Parallel Drive Setting: Full, 1/10th Step • 5.5 A/Phase Dynamic Torque (oz-in) rev/sec 05 1 0 15 20 25 30 35 400 200 400 600 800 1000 Full 1/10th

404 Westridge Dr. • Watsonville, CA 95076 831/761-6555 • 800/525-1609 • FAX 831/761-6544 www.appliedmotionproducts.com STEPPER SYSTEMS DRIVE ONLY ORDERING Drive Type Description PDO 5580 Packaged 5.5 amps, 80 VDC, 110/220 VAC input. Microstepping pulse & direction/oscillator drive. Si5580 Packaged 5.5 amps, 80 VDC, 110/220 VAC input. Microstepping fully programmable drive/indexer with Si™ software. System Ordering Example: PDO 5580 - 23122 COMPLETE SYSTEM ORDERING Drive Type Motor System Number Step Motor Description PDO 5580 23122 NEMA 23 one stack Si5580 23123 NEMA 23 two stack

23124 NEMA 23 three stack

23395 NEMA 23 high torque one stack

23398 NEMA 23 high torque two stack

23401 NEMA 23 high torque three stack

34348 NEMA 34 one stack

34349 NEMA 34 two stack

34350 NEMA 34 three stack

34474 NEMA 34 high torque one stack

34476 NEMA 34 high torque two stack

34478 NEMA 34 high torque three stack

404 Westridge Dr. • Watsonville, CA 95076 831/761-6555 • 800/525-1609 • FAX 831/761-6544 www.appliedmotionproducts.com STEPPER SYSTEMS