23238-1

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DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. A RELEASED 02MAY2013 BH BH Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2151875 BOB HIGMAN 01MAR2013 G.BAILEY 01MAR2013 M.CLIFFORD 01MAR2013 1:1 1 4 A -- - mm 0.1 0.02 0.005 0.0005 A 66 Ocean Side Feed Applicator - - ITEM NODESCRIPTIONPART NO-1-2-5-6-7-77 2-456407-2 CRIMPER, WIRE PREMIUM2-456407-2111111 ITEM_2 1633338-3 BLADE, SLUG1633338-3111111 ITEM_4 ITEM_5 ITEM_6 ITEM_7 1803097-1 ANVIL, WIRE1803097-1111111 ITEM_9 ITEM_10 2063687-3 PLATE, REAR SHEAR2063687-311111- 2119533-6 STRIPPER, SIDE FEED2119533-611111- 1-18028-2 WASHER, FLAT, REG M41-18028-266666- 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.02168083-211111- 693855-8 FRONT STRIP GUIDE693855-811111- 2-189124-2 GUIDE, FRONT STRIP2-189124-211111- 240792-1 DRAG, TERMINAL240792-111111- 356835-1 LEVER, DRAG RELEASE356835-111111- 22283-1 SPRING, COMPRESSION22283-122222- 1901091-4 PLATE, REAR STRIP GUIDE1901091-411111- 2161328 HEX HEAD, FLANGED, M5 x 8mm LONG2161328-111111- 2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.02168083-144444- 2119092-1 BOLT, ADJUSTMENT2119092-1111-1- 2119085 FA HEAD, ATLANTIC STYLE2119085-111111- 2119644-2 RAM WASHER, PRECISION2119644-211111- 2119957-1 APPLICATOR SHIM PACK2119957-1111-1- 2119645 DISC, NUMBERED FA WIRE ADJUSTMENT2119645-1111-1- 1-2079383-5 SCR, BHSC, RoHS (M8 X 40)1-2079383-511111- 2168083-8 SCR, SKT HD CAP, RoHS, M4 X 162168083-811111- 2161311 RAM, STEPPED, AMP STYLE, SIDE FEED2161311-1111-1- 2119656-9 APPLICATOR BASIC ASSEMBLY, SF2119656-911111- 2119653 FEED CAM, POST FEED2119653-11----- 2119652 FEED CAM, PRE FEED2119652-11----- 18023-9 SCR, SKT HD CAP M4 X 6.018023-921---- 1338683-4 FEED PAWL1338683-411---- 5-18022-5 SCR, HEX HD CAP, M4 X 6.05-18022-511---- 2079383-4 SCR, BHSC, RoHS (M4 X 8)2079383-411111- 2-18032-5 SCR, SET, FLT POINT M5 X 20.02-18032-522222- 992763-5 SCR, SET, SOC, CONE POINT, M3 x 4.0992763-5333-3- 2119793 LIMITER, ADJUSTMENT BOLT2119793-1111-1- 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .1882168078-122222- 2119740-1 TAG,IDENTIFICATION2119740-111--1- 2119956-1 DOCUMENTATION PACKAGE2119956-111111- 455888-3 SPACER, CRIMPER455888-311111- 2168083-6 SCR, SKT HD CAP, RoHS, M5 X 652168083-611111- 980371-4 SCR, SKT HD SHLDR 5.0 DIA X 6.0980371-411111- 101 23238 INSERT, COUPLING23238-111111- 121 1-22281-8 SPRING, COMPRESSION1-22281-811111- 126 986220-2 CLAMP, CABLE, BLACK986220-211111- 127 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 101-2168083-011111- 128 5018030-2 NUT, HEX, REG, RoHS, M45018030-211111- 129 2030758-3_2151622 TUBING, POLYURETHANE2030758-3457457457457457- 130 2217068-1 BRACKET, AIR BLAST2217068-111111- 133 1633743-1 SERVO FEED LATCH ASM1633743-1--11-- 135 1901689_EMPTY_OCEAN_SF MEMORY CHIP, PROGRAMMEDSEE NOTE 4--REFREF-- 136 2119799 HOLDER,FEED FINGER, AF2119799-1-1---- 137 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .8543-23627-7-1---- 163 240638 SPRING, FEED FINGER240638-1-1---- 164 COUNTER_994970 COUNTER, MAGNETIC994970-2REFREFREFREFREF- 166 994969-1_GATD MAGNET, RARE EARTH HIGH ENERGY994969-111111- 172 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3-2---- 198 1901094-3 SPACER, FEEDER1901094-3--11-- 213 2119740-2 TAG,IDENTIFICATION2119740-2--11-- 238 2063440-1 AIR FEED MODULE2063440-1-1---- 239 2119580-1 MECHANICAL FEED ASSEMBLY2119580-11----- 240 2168400-6 SHCS, LOW HEAD, RoHS, M5 X 162168400-6--22-- 245 2161314 RAM, STEPPED, ATLANTIC, SF, NON-ADJ2161314-1---1-- 246 1-22279-3_SIMP SPRING, COMPRESSION1-22279-3111-1- 247 2119798-1 DETENT PIN2119798-1111-1- 248 2119641-1 FEED CAM, AIR FEED2119641-1-1---- 249 2079988_GATD BUSHING, LCH5-12, MISUMI2079988-1-1---- 250 2119640-1 PUSH ROD, AIR FEED2119640-1-1---- ITEM NODESCRIPTIONPART NO-1-2-5-6-7-77 252 8-21084-0_GATD O-RING, .676 ID, .070 DIA. MAT.8-21084-0111-1- 259 1803078-3 SPACER, PRECISION1803078-311111- 260 2119957-2 APPLICATOR SHIM PACK2119957-2---1-- ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2151875 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 SERVO LATCH PLATE 2119951-1 - 8- 2151875 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151875 -4 - - - 2151875 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - - SERVO LATCH PLATE 2119951-1 - 8- 2151875 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151875 -4 - - - 2151875 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - - PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 2151875 -6 A NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - - - - - - - - 2151875 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2151875 -7 A CRIMP TOOLING KIT - - - - - - - - TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: CONTACT WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION NONE - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 62134-2 WIRE SIZE CRIMP HEIGHT mm [INCH]

14 AWG

W1__DWG_WGAUGE_1 (2) 18 AWG W1__DWG_WGAUGE_2

16 AWG

W1__DWG_WGAUGE_3

18 AWG

W1__DWG_WGAUGE_4 APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.54 mm [.100] F INSUL 0.14 mm [.005] F APPLICATOR INSTRUCTIONS 408-10389 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION - - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE SEAL 67890-1 (C) 67890-3 (C) 67890-5 (C) 67890-7 (C) 67890-2 (C) 67890-4 (C) 67890-6 (C) 67890-8 (C) WIRE SIZE CRIMP HEIGHT mm [INCH] CRIMP HEIGHT REFERENCE SETTING 6.5 W1__FA_SETTING_1 7.9 W1__FA_SETTING_2 9.0 W1__FA_SETTING_3 10.8 W1__FA_SETTING_4 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT REFERENCE SETTING WIRE SIZE CRIMP HEIGHT mm [INCH] TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION - - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE SEAL TE SEAL 987654-1 (B) 987654-4 (B) 987654-7 (B) 1-987654-0 (B) 987654-2 (B) 987654-5 (B) 987654-8 (B) 1-987654-1 (B) 987654-3 (B) 987654-6 (B) 987654-9 (B) 1-987654-2 (B) SET UP GAUGE 2119599-1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.54 mm [.100] F INSUL - - APPLICATOR INSTRUCTIONS 408-10389 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2151875 -2 1 FINE CRIMP HEIGHT ADJUST PNEUMATIC - - - - - - - SERVO LATCH PLATE 2119951-1 - 8- 2151875 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151875 -4 - - - 2151875 -5 1 FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 2151875 -6 1 NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - - - - - - - - 2151875 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2151875 -7 1 CRIMP TOOLING KIT - - - - - - - - RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151875 -4 PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151875 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151875 -5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151875 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 & 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180 & 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 3.92 . THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. CUT TO LENGTH AT ASSEMBLY. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS LISTED IN THE APPLICATION SPECIFICATION. INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS #- # [# - # IN.] INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN RELEVANT APPLICATION SPECIFICATION. FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151875 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151875 -5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151875 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 & 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180 & 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 3.92 . 4 12 DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. - SEE SHEET 1 - - - Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2151875 BOB HIGMAN 01MAR2013 G.BAILEY 01MAR2013 M.CLIFFORD 01MAR2013 1:1 2 4 A -- - mm 0.1 0.02 0.005 0.0005 A 66 Ocean Side Feed Applicator - - 15.43 0.607[ ] 15.43 0.607[ ] ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) 247 246 245 213 166 252 260 164 A 259 27 29 32 61 93 121 101 129 127 130 20 20 20 20 126 128 HOLDDOWN SET-UP

50 REF

GUIDE BY GUIDE_BY_STR47 FEED TYPE 248 239 250 249 238 136 137 163 172 135240 133 198

117 REF

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION CAM POSITION REF MECHANICAL POST FEED 30mm STROKE 40mm STROKE MECHANICAL PRE FEED 30mm STROKE 40mm STROKE AIR FEED 30mm STROKE 40mm STROKE MECHANICAL A PNEUMATIC A SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. - SEE SHEET 1 - - - Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2151875 BOB HIGMAN 01MAR2013 G.BAILEY 01MAR2013 M.CLIFFORD 01MAR2013 1:1 3 4 A -- - mm 0.1 0.02 0.005 0.0005 A 66 Ocean Side Feed Applicator - - SET UP GAUGE 2119599-1 APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.54 mm [.100] F INSUL 0.14 mm [.005] F APPLICATOR INSTRUCTIONS 408-10389 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: CONTACT WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION NONE - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 62134-2 WIRE SIZE CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 (2) 18 AWG W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 CRIMP HEIGHT REFERENCE SETTING 6.5 W1__FA_SETTING_1 7.9 W1__FA_SETTING_2 9.0 W1__FA_SETTING_3 10.8 W1__FA_SETTING_4 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION - - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE SEAL TE SEAL 987654-1 (B) 987654-4 (B) 987654-7 (B) 1-987654-0 (B) 987654-2 (B) 987654-5 (B) 987654-8 (B) 1-987654-1 (B) 987654-3 (B) 987654-6 (B) 987654-9 (B) 1-987654-2 (B) WIRE SIZE CRIMP HEIGHT mm [INCH] CRIMP HEIGHT REFERENCE SETTINGTERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION - - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE SEAL 67890-1 (C) 67890-3 (C) 67890-5 (C) 67890-7 (C) 67890-2 (C) 67890-4 (C) 67890-6 (C) 67890-8 (C) WIRE SIZE CRIMP HEIGHT mm [INCH] CRIMP HEIGHT REFERENCE SETTING PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) ITEM NODESCRIPTIONPART NO-21-22-25-27-77 2-456407-2 CRIMPER, WIRE PREMIUM2-456407-211111 ITEM_2 1633338-3 BLADE, SLUG1633338-311111 ITEM_4 ITEM_5 ITEM_6 ITEM_7 1803097-1 ANVIL, WIRE1803097-111111 ITEM_9 ITEM_10 2063687-3 PLATE, REAR SHEAR2063687-31111- 2119533-6 STRIPPER, SIDE FEED2119533-61111- 1-18028-2 WASHER, FLAT, REG M41-18028-26666- 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.02168083-21111- 693855-8 FRONT STRIP GUIDE693855-81111- 2-189124-2 GUIDE, FRONT STRIP2-189124-21111- 240792-1 DRAG, TERMINAL240792-11111- 356835-1 LEVER, DRAG RELEASE356835-11111- 22283-1 SPRING, COMPRESSION22283-12222- 1901091-4 PLATE, REAR STRIP GUIDE1901091-41111- 2161328 HEX HEAD, FLANGED, M5 x 8mm LONG2161328-11111- 2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.02168083-14444- 2119644-2 RAM WASHER, PRECISION2119644-21111- 2119957-1 APPLICATOR SHIM PACK2119957-11111- 2119645 DISC, NUMBERED FA WIRE ADJUSTMENT2119645-11111- 1-2079383-5 SCR, BHSC, RoHS (M8 X 40)1-2079383-51111- 2168083-8 SCR, SKT HD CAP, RoHS, M4 X 162168083-81111- 2119652 FEED CAM, PRE FEED2119652-11---- 18023-9 SCR, SKT HD CAP M4 X 6.018023-921--- 1338683-4 FEED PAWL1338683-411--- 5-18022-5 SCR, HEX HD CAP, M4 X 6.05-18022-511--- 2-18032-5 SCR, SET, FLT POINT M5 X 20.02-18032-52222- 992763-5 SCR, SET, SOC, CONE POINT, M3 x 4.0992763-53333- 2119793 LIMITER, ADJUSTMENT BOLT2119793-11111- 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .1882168078-12222- 2119740-1 TAG,IDENTIFICATION2119740-111-1- 2119956-1 DOCUMENTATION PACKAGE2119956-11111- 455888-3 SPACER, CRIMPER455888-31111- 2168083-6 SCR, SKT HD CAP, RoHS, M5 X 652168083-61111- 980371-4 SCR, SKT HD SHLDR 5.0 DIA X 6.0980371-41111- 101 23238 INSERT, COUPLING23238-11111- 121 1-22281-8 SPRING, COMPRESSION1-22281-81111- 126 986220-2 CLAMP, CABLE, BLACK986220-21111- 127 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 101-2168083-01111- 128 5018030-2 NUT, HEX, REG, RoHS, M45018030-21111- 129 2030758-3_2151622 TUBING, POLYURETHANE2030758-3457457457457- 130 2217068-1 BRACKET, AIR BLAST2217068-11111- 133 1633743-1 SERVO FEED LATCH ASM1633743-1--1-- 135 1901689_EMPTY_OCEAN_SF MEMORY CHIP, PROGRAMMEDSEE NOTE 4--REF-- 136 2119799 HOLDER,FEED FINGER, AF2119799-1-1--- 137 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .8543-23627-7-1--- 139 2119092-2 BOLT, ADJUSTMENT2119092-21111- 140 2161312 RAM, STEPPED, ASIAN STYLE, SIDE FEED2161312-11111- 141 1-2119656-0 APPLICATOR BASIC ASSEMBLY, SF1-2119656-01111- 142 2119653-2 FEED CAM, POST FEED2119653-21---- 144 2079383-8 SCR, BHSC, RoHS (M4 X 16)2079383-81111- 145 2119798-2 DETENT PIN2119798-21111- 151 2119641-2 FEED CAM, AIR FEED2119641-2-1--- 152 8-21084-1_GATD O-RING, .801 ID, .070 DIA. MAT.8-21084-11111- 163 240638 SPRING, FEED FINGER240638-1-1--- 164 COUNTER_994970 COUNTER, MAGNETIC994970-2REFREFREFREF- 166 994969-1_GATD MAGNET, RARE EARTH HIGH ENERGY994969-11111- 172 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3-2--- 198 1901094-3 SPACER, FEEDER1901094-3--1-- 213 2119740-2 TAG,IDENTIFICATION2119740-2--1-- 238 2063440-1 AIR FEED MODULE2063440-1-1--- 239 2119580-1 MECHANICAL FEED ASSEMBLY2119580-11---- 240 2168400-6 SHCS, LOW HEAD, RoHS, M5 X 162168400-6--2-- 246 1-22279-3_SIMP SPRING, COMPRESSION1-22279-31111- 249 2079988_GATD BUSHING, LCH5-12, MISUMI2079988-1-1--- 250 2119640-1 PUSH ROD, AIR FEED2119640-1-1--- 251 2119782 FINE ADJUST HEAD ASM, PACIFIC STYLE2119782-11111- 259 1803078-3 SPACER, PRECISION1803078-31111- PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2- 2151875 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 SERVO LATCH PLATE 2119951-1 - 8- 2151875 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151875 -4 - - - 2- 2151875 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-2 - - SERVO LATCH PLATE 2119951-1 - 8- 2151875 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151875 -4 - - - 2- 2151875 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-2 - - PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 2- 2151875 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2151875 -7 A CRIMP TOOLING KIT - - - - - - - - APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.54 mm [.100] F INSUL - - APPLICATOR INSTRUCTIONS 408-10389 PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2- 2151875 -2 1 FINE CRIMP HEIGHT ADJUST PNEUMATIC - - - - - - - SERVO LATCH PLATE 2119951-1 - 8- 2151875 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151875 -4 - - - 2- 2151875 -5 1 FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 2- 2151875 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2151875 -7 1 CRIMP TOOLING KIT - - - - - - - - RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151875 -4 PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151875 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151875 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 & 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. CUT TO LENGTH AT ASSEMBLY. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS LISTED IN THE APPLICATION SPECIFICATION. INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS #- # [# - # IN.] INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN RELEVANT APPLICATION SPECIFICATION. FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151875 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151875 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 & 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. - SEE SHEET 1 - - - Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2151875 BOB HIGMAN 01MAR2013 G.BAILEY 01MAR2013 M.CLIFFORD 01MAR2013 1:1 4 4 A -- - mm 0.1 0.02 0.005 0.0005 A 66 Ocean Side Feed Applicator - - 15.43 0.607[ ] 15.43 0.607[ ] PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) 142 FEED TYPE 151 239 250 249 238 136 137 163 172 135240 133 198 SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION CAM POSITION 139 140 141 144 166 213 246 145 251 152 164 A 259 8 15 61 93 121 101 129 127 130 20 20 20 20 126 128 FEED TRACK POSITION GUIDE BY GUIDE_BY_STR REF REF HOLDDOWN SET-UP REF REF 140 MECHANICAL A PNEUMATIC A SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED MECHANICAL POST FEED 30mm STROKE MECHANICAL PRE FEED 30mm STROKE 30mm STROKE AIR FEED DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009