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DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. A RELEASED 12OCT2012 LG MC B ECR-13-010223 25JUN2013 CC TE Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2151029 B. WEAVER 12JUN2012 G. HOFFNER 12JUN2012 T. ELBIN 12JUN2012 1:1 1 4 B -- - mm 0.5 0.13 0.013 0.0001 A 66 Ocean Side Feed Applicator 2012 - - 2012 ITEM NODESCRIPTIONPART NO-2-5-6-7-77 464290-3 CRIMPER, SEMI-FLAT 22-18464290-311111 238009-3 BLOCK, FL CRIMPER SPACER238009-31111- 462431-5 WIRE FUNNEL462431-51111- 690468-6 DEPRESSOR SHEAR, REAR690468-61111- 803925-2 GUIDE, CARRIER SCRAP803925-21111- 464291-5 ANVIL, SAND-BLASTED 22-18464291-511111 462843-7 TERMINAL SUPPORT462843-71111- 356885-4 STOP, SHEAR356885-41111- SIMP_3-22280-3 SPRING, COMPRESSION3-22280-31111- 2119806 INSERT, SHEAR2119806-11111- 2119862-2 SHEAR HOLDER, REAR2119862-21111- 2161335-2 SHEAR PLATE, REAR2161335-21111- 1-2168083-1 SCR, SKT HD CAP, RoHS, M3 X 61-2168083-12222- 469542-3 REAR FLOATING SHEAR469542-31111- 463460_HOLD_DOWN-3 HOLD DOWN, TERMINAL463460-31111- 2119533 STRIPPER, SIDE FEED2119533-11111- 1-18028-2 WASHER, FLAT, REG M41-18028-21111- 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.02168083-21111- 980371-4 SCR, SKT HD SHLDR 5.0 DIA X 6.0980371-41111- 684042-5 GUIDE, STRIP, FRONT684042-51111- 240792-1 DRAG, TERMINAL240792-11111- 356835-1 LEVER, DRAG RELEASE356835-11111- SIMP_22281-9 SPRING, COMPRESSION22281-92222- 2161336-1 PLATE, REAR STRIP GUIDE2161336-11111- 1-2168083-4 SCR, SKT HD CAP, RoHS, M4 X 51-2168083-42222- 2161328 HEX HEAD, FLANGED, M5 x 8mm LONG2161328-11111- SIMP_5-22278-1 SPRING, COMPRESSION5-22278-12222- 2119092-1 BOLT, ADJUSTMENT2119092-111-1- 2119085 FA HEAD, ATLANTIC STYLE2119085-11111- 2119644-1 RAM WASHER, PRECISION2119644-11111- 2119957-1 APPLICATOR SHIM PACK2119957-111-1- 2119645 DISC, NUMBERED FA WIRE ADJUSTMENT2119645-111-1- 2079383-7 SCR, BHSC, RoHS (M8 X 25)2079383-71111- 462433-8 SUPPORT, INSULATION462433-81111- 2119370 RAM, AMP STYLE, SIDE FEED2119370-111-1- 1-2119656-9 APPLICATOR BASIC ASSEMBLY, SF1-2119656-91111- 18023-9 SCR, SKT HD CAP M4 X 6.018023-91---- 2168083-9 SCR, SKT HD CAP, RoHS, M4 X 202168083-92222- 2168400-1 SHCS, LOW HEAD, RoHS, M4 X 122168400-14444- 462427-2 FINGER, FEED462427-21---- 5-18022-5 SCR, HEX HD CAP, M4 X 6.05-18022-51---- 2079383-4 SCR, BHSC, RoHS (M4 X 8)2079383-41111- 2-18032-5 SCR, SET, FLT POINT M5 X 20.02-18032-52222- 992763-5 SCR, SET, SOC, CONE POINT, M3 x 4.0992763-533-3- 2119793 LIMITER, ADJUSTMENT BOLT2119793-111-1- 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .1882168078-12222- 2119740-1 TAG,IDENTIFICATION2119740-11--1- 1-18028-4 WASHER, FLAT, REG M31-18028-42222- 2161331 SPACER, WIRE FUNNEL DEPRESSOR2161331-11111- 2161332-2 DEPRESSOR, WIRE FUNNEL2161332-21111- 2119956-1 DOCUMENTATION PACKAGE2119956-11111- 240641-6 SPACER240641-61111- 455888-4 SPACER, CRIMPER455888-41111- 2168083-6 SCR, SKT HD CAP, RoHS, M5 X 652168083-61111- 2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.02168083-16666- 1-690438-0 FRONT STRIP GUIDE1-690438-01111- 121 SIMP_1-22281-8 SPRING, COMPRESSION1-22281-81111- 133 1633743-1 SERVO FEED LATCH ASM1633743-1-11-- 135 1901689_EMPTY_OCEAN_SF MEMORY CHIP, PROGRAMMEDSEE NOTE 4-REFREF-- 136 2119799 HOLDER,FEED FINGER, AF2119799-11---- 137 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .8543-23627-71---- 163 240638 SPRING, FEED FINGER240638-11---- 164 COUNTER_994970 COUNTER, MAGNETIC994970-2REFREFREFREF- 166 994969-1_GATD MAGNET, RARE EARTH HIGH ENERGY994969-11111- 172 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT21045-32---- 198 1901094-3 SPACER, FEEDER1901094-3-11-- 213 2119740-2 TAG,IDENTIFICATION2119740-2-11-- 238 2063440-1 AIR FEED MODULE2063440-11---- 239 2119580-1 MECHANICAL FEED ASSEMBLY2119580-1----- 240 2168400-6 SHCS, LOW HEAD, RoHS, M5 X 162168400-6-22-- 241 7-18023-7 SCR, SKT HD CAP M3 X 4.07-18023-71111- 245 2119758 RAM, AMP STYLE, SIDE FEED, NON-ADJ.2119758-1--1-- 246 1-22279-3_SIMP SPRING, COMPRESSION1-22279-311-1- ITEM NODESCRIPTIONPART NO-2-5-6-7-77 247 2119798-1 DETENT PIN2119798-111-1- 248 2119641-1 FEED CAM, AIR FEED2119641-11---- 249 2079988_GATD BUSHING, LCH5-12, MISUMI2079988-11---- 250 2119640-1 PUSH ROD, AIR FEED2119640-11---- 252 8-21084-0_GATD O-RING, .676 ID, .070 DIA. MAT.8-21084-011-1- 253 568681-1_BOM SPACER, BASE PLATE568681-11111- 255 189728-1_BOM BRACKET, SPACER189728-11111- 256 679532-1_BOM INSERT, GUARD679532-1REFREFREFREF- 257 462992-5_BOM GUARD ASSY462992-5REFREFREFREF- 260 2119957-2 APPLICATOR SHIM PACK2119957-2--1-- 261 803931-1_BOM BRACKET, HOLD DOWN803931-11---- 262 1-18023-1_BOM SCR, SHC, M4x101-18023-11---- ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2151029 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC - - - - - - - SERVO LATCH PLATE 2119951-1 2161540-1 8- 2151029 -5 1901094-3 1976043-1 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151029 -4 - - - 2151029 -5 B FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - PNEUMATIC FEED 2119950-1 - - 2119641-1 2119799-1 2063440-2 2151029 -6 B NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - - - - - - - - 2151029 -7 B FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2151029 -7 A CRIMP TOOLING KIT - - - - - - - - TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: FULLY INSULATED FASTON WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-2123 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 4-520447-2 9-520447-2 4-521097-2 WIRE SIZE CRIMP HEIGHT INCH [mm] W1__DWG_WGAUGE_1

12 OR (4)18

W1__DWG_WGAUGE_2 APPLICATOR DATA CRIMP SIZE TYPE WIRE .278 [7.06 mm] D INSUL - - APPLICATOR INSTRUCTIONS 408-10389 CRIMP HEIGHT REFERENCE SETTING 5.1 W1__FA_SETTING_1 6.3 W1__FA_SETTING_2 SET UP GAUGE 2119599-1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) .25 IN [6.35mm] .25 IN [6.35mm] RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151029-4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8-2151029-5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8-2151029-6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT ITEM 7 MUST BE REMOVED IF APPLICATOR IS USED ON BENCH MACHINE. ITEM 5 AND 9 ARE REQUIRED WHEN RUNNING ON A LEADMAKER. ITEM 42 REQUIRED WHEN RUNNING ON A BENCH MACHINE. FEED ADJUSTMENT MAY BE REQUIRED WHEN SWITCHING TERMINALS. TO CHECK CRIMP HEIGHT. CRIMP SOLDER (n.25 IN [6.35mm] 60/40 SOLID CORE) AND MEASURE AT CENTER OF SLUG. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION IT MAY BE NECESSARY TO MODIFY THE T-TERMINATING/K-PRESS BASE PLATE BEFORE USE BY ADDING A 10-32 HOLE TO RELOCATE THE FORWARD STOP AS SHOWN. ITEMS 253 AND 255 MUST BE INSTALLED IN THE G-TERMINATING UNIT CHIP RELIEF HOLE BEFORE INSTALLING THE APPLICATOR. ITEM 257, REQUIRED IF APPLICATOR IS RUN ON T-TERMINATING UNIT/K-PRESS. GUARD, ITEM 256, REQUIRED IF APPLICATOR IS BEING USED ON G-TERMINATOR. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. CONSULT PRODUCT ENGINEERING BEFORE USING 10AWG WIRE RECOMMENDED CRIMP HEIGHT FOR (1)12AWG+(1)18AWG IS .095#.002 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. ITEMS NOT SHOWN. ITEM 261 REQUIRED WHEN APPLICATOR IS REMOVED FROM LEADMAKER AND PLACED IN AMP-O-LECTRIC* TERMINATING UNIT. 4 10 DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. - SEE SHEET 1 - - - Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2151029 B. WEAVER 12JUN2012 G. HOFFNER 12JUN2012 T. ELBIN 12JUN2012 1:1 2 4 B -- - mm 0.5 0.13 0.013 0.0001 A 66 Ocean Side Feed Applicator 2012 - - 2012 5.46 0.215[ ] ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) 32 46 247 241 11 54 246 245 213 166 252 260 FEED TYPE 164 A 23 24 96 121 248 250 249 238 136 137 163 172 135240 133 198 118 CAM POSITION SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION LOWER TOOLING SET-UP ***FEED FINGER REPRESENTATION ABOVE MAY DIFFER FROM ACTUAL FEED FINGER THAT IS REQUIRED BY THIS APPLICATOR AIR FEED 30mm STROKE 40mm STROKE 1 1 PNEUMATIC A SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. - SEE SHEET 1 - - - Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2151029 B. WEAVER 12JUN2012 G. HOFFNER 12JUN2012 T. ELBIN 12JUN2012 1:1 3 4 B -- - mm 0.5 0.13 0.013 0.0001 A 66 Ocean Side Feed Applicator 2012 - - 2012 SET UP GAUGE 2119599-1 APPLICATOR DATA CRIMP SIZE TYPE WIRE .278 [7.06 mm] D INSUL - - APPLICATOR INSTRUCTIONS 408-10389 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: FULLY INSULATED FASTON WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-2123 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 4-520447-2 9-520447-2 4-521097-2 WIRE SIZE CRIMP HEIGHT INCH [mm] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 CRIMP HEIGHT REFERENCE SETTING 5.1 W1__FA_SETTING_1 6.3 W1__FA_SETTING_2 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) ITEM NODESCRIPTIONPART NO-22-25-27-77 464290-3 CRIMPER, SEMI-FLAT 22-18464290-31111 238009-3 BLOCK, FL CRIMPER SPACER238009-3111- 462431-5 WIRE FUNNEL462431-5111- 690468-6 DEPRESSOR SHEAR, REAR690468-6111- 803925-2 GUIDE, CARRIER SCRAP803925-2111- 464291-5 ANVIL, SAND-BLASTED 22-18464291-51111 462843-7 TERMINAL SUPPORT462843-7111- 356885-4 STOP, SHEAR356885-4111- SIMP_3-22280-3 SPRING, COMPRESSION3-22280-3111- 2119806 INSERT, SHEAR2119806-1111- 2119862-2 SHEAR HOLDER, REAR2119862-2111- 2161335-2 SHEAR PLATE, REAR2161335-2111- 1-2168083-1 SCR, SKT HD CAP, RoHS, M3 X 61-2168083-1222- 469542-3 REAR FLOATING SHEAR469542-3111- 463460_HOLD_DOWN-3 HOLD DOWN, TERMINAL463460-3111- 2119533 STRIPPER, SIDE FEED2119533-1111- 1-18028-2 WASHER, FLAT, REG M41-18028-2111- 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.02168083-2111- 980371-4 SCR, SKT HD SHLDR 5.0 DIA X 6.0980371-4111- 684042-5 GUIDE, STRIP, FRONT684042-5111- 240792-1 DRAG, TERMINAL240792-1111- 356835-1 LEVER, DRAG RELEASE356835-1111- SIMP_22281-9 SPRING, COMPRESSION22281-9222- 2161336-1 PLATE, REAR STRIP GUIDE2161336-1111- 1-2168083-4 SCR, SKT HD CAP, RoHS, M4 X 51-2168083-4222- 2161328 HEX HEAD, FLANGED, M5 x 8mm LONG2161328-1111- SIMP_5-22278-1 SPRING, COMPRESSION5-22278-1222- 2119644-1 RAM WASHER, PRECISION2119644-1111- 2119957-1 APPLICATOR SHIM PACK2119957-1111- 2119645 DISC, NUMBERED FA WIRE ADJUSTMENT2119645-1111- 2079383-7 SCR, BHSC, RoHS (M8 X 25)2079383-7111- 462433-8 SUPPORT, INSULATION462433-8111- 18023-9 SCR, SKT HD CAP M4 X 6.018023-91--- 2168083-9 SCR, SKT HD CAP, RoHS, M4 X 202168083-9222- 462427-2 FINGER, FEED462427-21--- 5-18022-5 SCR, HEX HD CAP, M4 X 6.05-18022-51--- 2-18032-5 SCR, SET, FLT POINT M5 X 20.02-18032-5222- 992763-5 SCR, SET, SOC, CONE POINT, M3 x 4.0992763-5333- 2119793 LIMITER, ADJUSTMENT BOLT2119793-1111- 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .1882168078-1222- 2119740-1 TAG,IDENTIFICATION2119740-11-1- 1-18028-4 WASHER, FLAT, REG M31-18028-4222- 2161331 SPACER, WIRE FUNNEL DEPRESSOR2161331-1111- 2161332-2 DEPRESSOR, WIRE FUNNEL2161332-2111- 2119956-1 DOCUMENTATION PACKAGE2119956-1111- 240641-6 SPACER240641-6111- 455888-4 SPACER, CRIMPER455888-4111- 2168083-6 SCR, SKT HD CAP, RoHS, M5 X 652168083-6111- 2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.02168083-1666- 1-690438-0 FRONT STRIP GUIDE1-690438-0111- 121 SIMP_1-22281-8 SPRING, COMPRESSION1-22281-8111- 133 1633743-1 SERVO FEED LATCH ASM1633743-1-1-- 135 1901689_EMPTY_OCEAN_SF MEMORY CHIP, PROGRAMMEDSEE NOTE 4-REF-- 136 2119799 HOLDER,FEED FINGER, AF2119799-11--- 137 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .8543-23627-71--- 139 2119092-2 BOLT, ADJUSTMENT2119092-2111- 140 2119650 RAM, ASIAN STYLE, SIDE FEED2119650-1111- 141 2-2119656-0 APPLICATOR BASIC ASSEMBLY, SF2-2119656-0111- 143 2168400-5 SHCS, LOW HEAD, RoHS, M4 X 202168400-5444- 144 2079383-8 SCR, BHSC, RoHS (M4 X 16)2079383-8111- 145 2119798-2 DETENT PIN2119798-2111- 151 2119641-2 FEED CAM, AIR FEED2119641-21--- 152 8-21084-1_GATD O-RING, .801 ID, .070 DIA. MAT.8-21084-1111- 163 240638 SPRING, FEED FINGER240638-11--- 164 COUNTER_994970 COUNTER, MAGNETIC994970-2REFREFREF- 166 994969-1_GATD MAGNET, RARE EARTH HIGH ENERGY994969-1111- 172 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT21045-32--- 198 1901094-3 SPACER, FEEDER1901094-3-1-- 213 2119740-2 TAG,IDENTIFICATION2119740-2-1-- 238 2063440-1 AIR FEED MODULE2063440-11--- 239 2119580-1 MECHANICAL FEED ASSEMBLY2119580-1---- 240 2168400-6 SHCS, LOW HEAD, RoHS, M5 X 162168400-6-2-- 241 7-18023-7 SCR, SKT HD CAP M3 X 4.07-18023-7111- ITEM NODESCRIPTIONPART NO-22-25-27-77 246 1-22279-3_SIMP SPRING, COMPRESSION1-22279-3111- 249 2079988_GATD BUSHING, LCH5-12, MISUMI2079988-11--- 250 2119640-1 PUSH ROD, AIR FEED2119640-11--- 251 2119782 FINE ADJUST HEAD ASM, PACIFIC STYLE2119782-1111- 253 568681-1_BOM SPACER, BASE PLATE568681-1111- 255 189728-1_BOM BRACKET, SPACER189728-1111- 256 679532-1_BOM INSERT, GUARD679532-1REFREFREF- 257 462992-5_BOM GUARD ASSY462992-5REFREFREF- 261 803931-1_BOM BRACKET, HOLD DOWN803931-11--- 262 1-18023-1_BOM SCR, SHC, M4x101-18023-11--- PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2- 2151029 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC - - - - - - - SERVO LATCH PLATE 2119951-1 2161540-1 8- 2151029 -5 1901094-3 1976043-1 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151029 -4 - - - 2- 2151029 -5 B FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - PNEUMATIC FEED 2119950-1 - - 2119641-2 2119799-1 2063440-2 2- 2151029 -7 B FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2151029 -7 A CRIMP TOOLING KIT - - - - - - - - .25 IN [6.35mm] .25 IN [6.35mm] RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151029-4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8-2151029-5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8-2151029-6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. ITEM 7 MUST BE REMOVED IF APPLICATOR IS USED ON BENCH MACHINE. ITEMS 5 AND 9 ARE REQUIRED WHEN RUNNING ON A LEADMAKER. ITEM 42 REQUIRED WHEN RUNNING ON A BENCH MACHINE. FEED ADJUSTMENT MAY BE REQUIRED WHEN SWITCHING TERMINALS. TO CHECK CRIMP HEIGHT. CRIMP SOLDER (n.25 IN [6.35mm] 60/40 SOLID CORE) AND MEASURE AT CENTER OF SLUG. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION IT MAY BE NECESSARY TO MODIFY THE T-TERMINATING/K-PRESS BASE PLATE BEFORE USE BY ADDING A 10-32 HOLE TO RELOCATE THE FORWARD STOP AS SHOWN. ITEMS 253 AND 255 MUST BE INSTALLED IN THE G-TERMINATING UNIT CHIP RELIEF HOLE BEFORE INSTALLING THE APPLICATOR. ITEM 257, REQUIRED IF APPLICATOR IS RUN ON T-TERMINATING UNIT/K-PRESS. GUARD, ITEM 256, REQUIRED IF APPLICATOR IS BEING USED ON G-TERMINATOR. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. CONSULT PRODUCT ENGINEERING BEFORE USING 10AWG WIRE RECOMMENDED CRIMP HEIGHT FOR (1)12AWG+(1)18AWG IS .095#.002 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. ITEMS NOT SHOWN. ITEM 261 REQUIRED WHEN APPLICATOR IS REMOVED FROM LEADMAKER AND PLACED IN AMP-O-LECTRIC* TERMINATING UNIT. DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. - SEE SHEET 1 - - - Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2151029 B. WEAVER 12JUN2012 G. HOFFNER 12JUN2012 T. ELBIN 12JUN2012 1:1 4 4 B -- - mm 0.5 0.13 0.013 0.0001 A 66 Ocean Side Feed Applicator 2012 - - 2012 5.46 0.215[ ] PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) FEED TYPE 151 250 249 238 136 137 163 172 135240 133 198 118 CAM POSITION SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION LOWER TOOLING SET-UP ***FEED FINGER REPRESENTATION ABOVE MAY DIFFER FROM ACTUAL FEED FINGER THAT IS REQUIRED BY THIS APPLICATOR 8 11 14 16 139 140 141 144 81 82 166 213 246 145 251 152 241 13 143 164 A 70 4 15 17 23 24 61 93 95 96 121 143 68 SCALE 1:2 PNEUMATIC A SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED 30mm STROKE AIR FEED DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009 111