2226454-1

787-8009-00 TE-CONNECTIVITY | Alldatasheet

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AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 Quick Change Modular Connector Solutions For Aircraft IFE and Cabin Systems DEUTSCH DMC-MD SERIES SINGLE MODULE EN4165, ARINC 809, BACC65 CONNECTORS

AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 MODULARITY

• Crimp and PCB contacts size 24 to size 8
• Signal, coaxial, Quadrax, power, and optical contacts
• High-speed Ethernet modules
• Aluminum cable compliant
• Easily replaced modules for fast reconfiguration
• Allows mixing of male and female modules in each connector half
• Wide range of modules allows great flexibility in configuration EASY TO INSTALL
• Multiple keying possibilities
• Quick-install coupling
• Toolless assembly RELIABILITY
• Environmental sealing
• Vibration resistant
• EMI protection as per EN4165 standard
• Meets FAA flammability, smoke, and toxicity requirements
• EN4165, ARINC 809, and BACC65 compliant WEIGHT OPTIMIZATION
• Nickel-plated composite shells
• Compact solution Originally designed in the 1980s, DEUTSCH DMC-MD connectors have evolved into one of the most widely used connector styles for cabin applications in commercial aerospace. Standardized in European Standard EN4165, DMC-MD connectors provide a modular, flexible, and reliable system. The connectors are available in both multi-cavity and single-module configurations, using the same modules, to provide compact, lightweight connectivity. FLEXIBLE MODULARITY FOR CABIN SYSTEMS DEUTSCH DMC-MD Single-Module Connectors Table of Contents Introduction 3 Overview and Specifications 4 - 5 Part Numbering System Shells 6 Accessories 7 Backshells (and Plugs) 8 Backshells (and Receptacles) 9 Additional Parts 10 Shell Dimension and Panel Mounting 11 Modules 12 - 13 Panel Mount Cutout Dimensions 14 - 15

AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65PAGE 4 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 Schematic Extender Receptacle Short Receptacle Plug Backshell 7 gr 6 gr 9 gr 4 - 7 gr Frequency (MHz) 100 200 300 400 800 1000 Attenuation (dB) 50 45 45 40 35 30 QUALIFIED

• EN4165
• ARINC 809
• BACC65

APPLICATIONS

• Cabin Systems
• In-Flight Entertainment
• Avionics Specifications MATERIALS
• Housing: Composite, nickel plated
• Modules: Thermoplastic and fluoronated silicone
• Crimp Contacts: Copper alloy, plated gold over nickel
• PCB Contacts: Copper alloy, plated gold over nickel, with lead or RoHS tinning option MECHANCIAL/ENVIRONMENTAL
• Temperature Range: -55°C to +175°C
• Vibration: 20 g
• Durability: 500 mating cycles
• Salt Spray: 500 hours
• Interfacial Sealing: 1.1 x 10-2 bar ELECTRICAL
• Insulation Resistance: 5000 MΩ
• Contact Current Rating: Size 24: 3 A Size 23: 5 A Size 22: 5 A Size 20: 7.5 A Size 16: 13 A Size 12: 23 A Size 8: 46 A EMI SHIELDING PERFORMANCE WEIGHT THE STANDARD CONNECTOR FOR 4TH GENERATION CABIN NETWORKS ARINC 809, BACC65, EN4165

1 Nut plate (option)

2 Short receptacle

2* Extender receptacle

3 Sealing gasket (option)

4 Panel (up to 2 mm thick)

5 Color coding plate (option)

6 Screws (not supplied)

7 Plug

8 Backshell

9 Modules

10 Cables

AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65PAGE 6 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 Part Numbering System Part Numbering System DESIGNATION SYSTEM FOR ACCESSORIES 787-8055 - 20 M DEUTSCH CONNECTOR TYPE ACCESSORIES TYPE

10 Straight Chimney

11 Clampshell

12 Straight Tie Wrap Ø 7

13 Straight Tie Wrap Ø 10

20 45° Indexable Chimney 21 45° Indexable Chimney Tie Wrap 30 90° Indexable Chimney 31 90° Indexable Chimney Tie Wrap PLATING M Nickel DESIGNATION SYSTEM FOR SHELLS DMC-MD 24 D - K - S - T DEUTSCH CONNECTOR TYPE SHELL TYPE

20 Plug

24 Short Receptacle

26 Extender Receptacle

N, A, B, C, D, E, F, G CODING PLATE (Receptacles Only) K With (Omit for Without) SEALING GASKET (Receptacles Only) S With (Omit for Without) NUT PLATE (Receptacles Only) T With (Omit for Without) BACC65 BV M D BOEING STANDARD SHELL TYPE BU Plug BV Short Receptacle CA Extender Receptacle FINISH M Composite, Nickel Plated SHELL KEYING N , A, B, C, D EN4165 M 20 EN STANDARD FINISH M Composite, Nickel Plating ACCESSORIES TYPE 20 45° Indexable Chimney 30 90° Indexable Chimney

10 A Straight Tie Wrap Ø 10

20 A 45° Indexable Chimney Tie Wrap

30 A 90° Indexable Chimney Tie Wrap

M Composite, Nickel Plating SHELL TYPE

6 Plug

0 Short Receptacle

7 Extender Receptacle

1 Single Module

N, A, B, C, D, E, F, G CODING PLATE (Receptacles Only)

0 Without

1 With

SEALING GASKET (Receptacles Only) U Without G With NUT PLATE (Receptacles Only)

AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65PAGE 8 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 Part Numbering System BACKSHELLS EXTENDER RECEPTACLE DMC-MD 26 *X BACC65CAM*X EN4165M71A*X : To be ordered separately (no BACC65 references) : To be ordered separately (no BACC65 references) N A B C D E F G SHORT RECEPTACLE DMC-MD 24 *X BACC65BVM*X EN4165M01A*X NO ACCESSORY CAN BE USED WITH THIS RECEPTACLE TE/DEUTSCH Part Numbers (DMC-MD / 787) BOEING Part Numbers (BACC65) STANDARD Part Numbers (EN4165) RECEPTACLES STRAIGHT CLAMPSHELL 787-8055-11M Screws delivered STRAIGHT CHIMNEY 787-8055-10M EN4165-026M10 STRAIGHT CHIMNEY TIE WRAP Ø 7 787-8055-12M STRAIGHT CHIMNEY TIE WRAP Ø 10 787-8055-13M EN4165-026M10A 45° INDEXABLE CHIMNEY 787-8055-20M EN4165-026M20 45° INDEXABLE CHIMNEY TIE WRAP 787-8055-21M EN4165-026M20A 90° INDEXABLE CHIMNEY 787-8055-30M EN4165-026M30 90° INDEXABLE CHIMNEY TIE WRAP 787-8055-31M EN4165-026M30A Part Numbering System BACKSHELLS PLUGS STRAIGHT CLAMPSHELL 787-8055-11M Screws delivered STRAIGHT CHIMNEY 787-8055-10M EN4165-026M10 STRAIGHT CHIMNEY TIE WRAP Ø 7 787-8055-12M STRAIGHT CHIMNEY TIE WRAP Ø 10 787-8055-13M EN4165-026M10A 45° INDEXABLE CHIMNEY 787-8055-20M EN4165-026M20 45° INDEXABLE CHIMNEY TIE WRAP 787-8055-21M EN4165-026M20A 90° INDEXABLE CHIMNEY 787-8055-30M EN4165-026M30 90° INDEXABLE CHIMNEY TIE WRAP 787-8055-31M EN4165-026M30A DMC-MD 20 N BACC65BUMN EN4165M61AN DMC-MD 20 A BACC65BUMA EN4165M61AA DMC-MD 20 B BACC65BUMB EN4165M61AB DMC-MD 20 C BACC65BUMC EN4165M61AC DMC-MD 20 D BACC65BUMD EN4165M61AD DMC-MD 20 E EN4165M61AE DMC-MD 20 F EN4165M61AF DMC-MD 20 G EN4165M61AG TE/DEUTSCH Part Numbers (DMC-MD / 787) BOEING Part Numbers (BACC65) STANDARD Part Numbers (EN4165)

AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65PAGE 10 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 Part Numbering System Dimensions

• Locate mating parts • Install rear dowels • Fix and snap in position • Installed
• Align receptacle with bracket • Install and fix in position • Assembled MOUNTING BRACKETS N: 787-0015-00 A: 787-0015-01 B: 787-0015-02 C: 787-0015-03 D: 787-0015-04 E: 787-0015-05 F: 787-0015-06 G: 787-0015-07 EN4165-25CN EN4165-25CA EN4165-25CB EN4165-25CC EN4165-25CD EN4165-25CE EN4165-25CF EN4165-25CG 787-0011-00 EN4165-25E 787-0016-00 EN4165-25D 787-8014-00 28.90 (1.138) 2.50 / (0.098) 3.40 / (0.134) 28.80 (1.134) 25.80 (1.016) 30.80 (1.213) 27.80 (1.094) 25.80 (1.016) 28.80 (1.134) 33.50 (1.319) 30.80 (1.213) OPTIONAL PARTS FOR RECEPTACLE PROTECTIVE CAPS Protection Level Plug Cap Receptacle Cap ESD Receptacle Cap Receptacle and Extender Cap Plug Flight Cap Receptacle and Extender Flight Cap 104-0236-00 104-0235-00 104-0334-00 With Lanyard: 787-8011-00 W/O Lanyard: 787-8009-00 787-8010-00 With Lanyard: 787-8017-00 EN4165M3C W/O Lanyard: 787-8016-00 Shipping x x x – – – Dust x x x x x x EMI – – x - x x Low Pressure Sealing – – – – x x Recommended Screw Torque LANYARD 787-8013-00 Keying Plate Sealing Gasket Nut Plate Panel Mounting Bracket Receptacle Extender Receptacle Plug RECEPTACLES & PLUG MOUNTING PANEL DETAILS BACKSHELL / CHIMNEY INDEXATION All backshells can be indexed in eight positions on the rear of plug and extender receptacle shell. This gives maximum flexibility during design and cable installation and reduces the number of variants and components. Box Mounting Receptacle Extender Receptacle Straight Chimney Straight Clampshell Straight Chimney Tie Wrap Universal Unshielded Accessory 45° Indexable Chimney 45° Indexable Chimney Tie Wrap 90° Indexable Chimney 26 max. (1.024 max.) 21 max. (0.827 max.) 29 max. (1.142 max.) 26 max. (1.024 max.) 29 max. (1.142 max.) 29.10 max. (1.146 max.) 27.40 max. (1.079 max.) 24.60 max. (0.969 max.) 28.90 max. (1.0138 max.) 35.30 max. (1.39 max.) 5.40 max. (0.213 max.) 35.30 max. (1.39 max.) 13.50 max. (0.531 max.) 5.40 max. (0.213 max.) 49.10 max. (1.933 max.) 44.50 max. (1.752 max.) 5.40 max. (0.213 max.) 13.50 max. (0.531 max.) 55.30 max. (2.177 max.) 51 max. (2.008 max.) 60.30 max. (2.374 max.) 13.50 max. (0.531 max.) 64.80 max. (2.551 max.) 60 max. (2.362 max.) 5.40 max. (0.213 max.)

AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65PAGE 12 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 Modules Modules Configuration Module Part No. Alignment Sleeve Pin Part No. Socket Part No.

6 MC5

Termini 458235 458238 458237-C (Ceramic) 458237-M (Metal)

1 MT Ferrule

(12 or 24 Fibers) DMC-M01-MC6N DMC-M01-MC6N Not required

2 ARINC 801 Termini

5 Size 16 Contacts

2 Size 22 Contacts

459736-P (With Contacts) 459823 (Right Angle) 459737 (Ceramic Sleeve) 459737-S (Ceramic Sleeve with Contacts) 459737-M (Metal Sleeve) 459737-M-S (Metal Sleeve with Contacts) Included with socket module Configuration View Part No. Blanking Module DMC-M 00-00 PN EN4165-1N Configuration View Part No.

20 Size 22 Contacts

5 Shunts 4 Ways

3 Shunts 4 Ways

4 Shunts 2 Ways

10 Shunts 2 Ways

FIBER OPTIC AND HYBRID MODULES BLANKING MODULES SHUNT MODULES Distribution shunt modules use dedicated contacts based on standard AS39029. The shunt modules can only be mated with DMC-M 20-22 AN or DMC-MA 20-22 AN modules. Note : DMC-M connector’s modules are compatible with aluminium cable contacts and with EN3155-70 / 71 size 22. TE/DEUTSCH Part Numbers (DMC-MD / 787) BOEING Part Numbers (BACI10BC) STANDARD Part Numbers (EN4165) Configuration Pin Contacts Socket Contacts View Part No. View Part No.

6 Size 16 Contacts

8 Size 24 Contacts

8 Size 22 Contacts

3 Size 20 Contacts DMC-M 99-02 AN DMC-M 99-02 BN

8 Size 20 Contacts

8 Size 24 Contacts DMC-M 99-03 AN DMC-M 99-03 BN

6 Size 20 Contacts

DMC-M 99-04 AN DMC-M 99-04 BN HIGH-SPEED ETHERNET MODULES Configuration Pin Contacts Socket Contacts View Part No. View Part No.

30 Size 23 Contacts DMC-MR 30-23 AN DMC-MR 30-23 BN

20 Size 22 Contacts DMC-MA 20-22 AN

12 Size 20 Contacts

8 Size 16 Contacts

4 Size 12 Contacts DMC-M 04-12 AN

1 Size 8 Contact DMC-M 01-08 AN

5 Size 22 Contacts

2 Size 12 Contacts

2 Size 16 Contacts

ELECTRICAL MODULES / AS39029/57 AND /58 AND EN3155 CONTACT COMPLIANT Note : DMC-MD connector modules are compatible with aluminium cable contacts and with EN3155-70 / 71 size 22. TE/DEUTSCH Part Numbers (DMC-MD / 787) BOEING Part Numbers (BACI10BC) STANDARD Part Numbers (EN4165) Aluminium cable technology possible with size 22 contacts Configuration Pin Contacts Socket Contacts View Part No. View Part No.

12 Size 20 Contacts DMC-MB 12-20 AN

ELECTRICAL MODULES / BACC47 CONTACT COMPLIANT

AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65PAGE 14 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 Panel Mounting Cutout Details Panel Mounting Cutout Details Overall dimensions and characteristics are given for indication guidance only. TE Connectivity reserves the right to modify them for production improvement reasons. PANEL MOUNTING BRACKET CUTOUT DETAILS PANEL CODING KEYING All panels are represented from Mating Face F F Coding N Coding A Coding B Coding C Coding D Coding E Coding F Coding G 6.52 ±0.05 [0.257 ±0.002] 6.52 ±0.05 [0.257 ±0.002] 4.28 ±0.05 [0.169 ±0.002] 4.28 ±0.05 [0.169 ±0.002] 4.28 ±0.05 [0.169 ±0.002] 6.52 ±0.05 [0.257 ±0.002] 0.95 ±0.05 [0.037 ±0.002] 5.4 ±0.05 [0.213 ±0.002] 3.16 ±0.05 [0.124 ±0.002] 0.95 ±0.05 [0.037 ±0.002] 5.4 ±0.05 [0.213 ±0.002] 3.16 ±0.05 [0.124 ±0.002] 6.52 ±0.05 [0.257 ±0.002] 2.04 ±0.05 [0.08 ±0.002] 2.04 ±0.05 [0.08 ±0.002] 2.04 ±0.05 [0.08 ±0.002] 2.04 ±0.05 [0.08 ±0.002] 4.28 ±0.05 [0.169 ±0.002] 5.4 ±0.05 [0.213 ±0.002] 0.95 ±0.05 [0.037 ±0.002] 3.16 ±0.002 [0.124 ±0.002] 1.21 ±0.002 [0.048 ±0.05] 3.16 ±0.002 [0.124 ±0.002] 4.28 ±0.05 [0.169 ±0.002] 4.28 ±0.05 [0.169 ±0.002] 5.4 ±0.05 [0.213 ±0.002] 5.4 ±0.05 [0.213 ±0.002] 5.4 ±0.05 [0.213 ±0.002] 3.16 ±0.002 [0.124 ±0.002] 2.04 ±0.05 [0.08 ±0.002] 0.09 ±0.05 [0.004 ±0.002] GENERIC DIMENSIONS FREE ORIENTATION 20.30 0.1 (holes) 20.40 0.1 18.30 0.1 23.30 0.1 21 0.1 Ø 3.10 0.1 4 times2R 3 0.025 2R 4.55 0.025 1.95 0.03 0.6 0.025 D1 Detail 21.00 0.1 18.30 0.1 7 0.17 0.1 20.40 0.1 4R 3 0.025 21.00 0.1 18.30 0.1 7 0.1 7 0.1 20.40 0.1 R 4.55 0.025 2R 3 0.025 Note: Dimensions are in millimeters. Each hole Ø 3.1 mm must receive a No. 4-40 screw (not supplied) Recommended thickness panel: 0.8 mm min. - 2 mm max. Recommended screw torque is A-A 120° A A Ø8.1 min. [Ø0.32 min.] Ø5.1 ±0.1 [Ø0.2 ±0.004] 0.8 [0.03] 0.8 min. [0.03 min.] 20 ±01 [0.787 ±0.004] 10 ±0.5 [0.394 ±0.02] 15 ±0.1 [0.59 ±0.004] Coding F 4.28 ±0.05 [0.169 ±0.002] 5.4 ±0.05 [0.213 ±0.002] 5.4 ±0.05 [0.213 ±0.002] 0.09 ±0.05 [0.004 ±0.002]

te.com/dmc-m AMP, AGASTAT, CII, DEUTSCH, HARTMAN, KILOVAC, MICRODOT, NANONICS, POLAMCO, Raychem, Rochester, SEACON, TE, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Con- nectivity Ltd. family of companies. Other products, logos, and company names mentioned herein may be trade- marks of their respective owners. While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. © 2019 TE Connectivity Ltd. family of companies All Rights Reserved. 1-1773725-9 07/19 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 LET’S CONNECT We make it easy to connect with our experts and are ready to provide all the support you need. Just call your local support number or visit www.te.com/industrial to chat with a Product Information Specialist. Technical Support te.com/support-center North America +1 800 522 6752 North America (Toll) +1 717 986 7777 EMEA/South Africa +800 0440 5100 EMEA (Toll) +31 73 624 6999 India (Toll-Free) +800 440 5100 Asia Pacific +86 400 820 6015 Japan 044 844 8180 Australia +61 2 9554 2695 New Zealand +64 (0) 9 634 4580 QUICK CHANGE MODULAR CONNECTOR SOLUTIONS FOR AIRCRAFT IFE AND CABIN SYSTEMS