2219560-1

2103306-1 TEC | Alldatasheet

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Hybrid & Electric Mobility Solutions Product Overview TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE II PUT THE POWER ON THE ROAD TE Connectivity (TE) provides a complete line of connectors, relays, harnesses, contactors and disconnects to safely connect and protect the flow of data and power around your hybrid or electric vehicle. TE‘s automotive products have been proven in light and heavy-duty vehicles and our technologies leverage decades of experience with high-voltage generation, transmission and distribution. So you can depend on them to be safe and reliable in your application. Protecting by design. Connection after connection. TE’s innovative cell-to- cell, module-to-module, and battery-to-car solutions are addressing the big challenges of hybrid and electric vehicles. With continuous research into new technologies, collaborative engineering with customers, and lower-mass off-the-shelf solutions, we’re making a difference with your power-to-weight-ratio, time-to-recharge, and total range capabilities. Our technologies leverage decades of experience with high-voltage generation, transmission and distribution and you can depend on them to be safe and reliable in your application. BATTERY TECHNOLOGIES Mobility simplified. One charge at a time. TE is helping enable electric mobility by creating safe, high-quality components for every part of the charging station – and making them affordable. Our experience with high-voltage energy distribution and Smart-Grid technology gives us insight into the needs of this important market segment. More than a complete charging solution. A smart one. Smart charging solutions enable customers to meter their EV’s electricity consumption, and communicate data via innovative smart charging cords and inlets. You supply the shell, we’ll supply everything else. TE has everything it takes to create your charging solution, except the box it goes in. From cables to contactors, meters to card readers, screens to sockets, we’ve already solved how it all goes together. CHARGING SOLUTIONS

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE III TE provides a complete line of connectors, relays, harnesses, contactors and disconnects to safely connect and protect the flow of data and power around your hybrid or electric vehicle. TE‘s automotive products have been proven in light and heavy-duty vehicles and our technologies leverage decades of experience with high-voltage generation, transmission and distribution. So you can depend on them to be safe and reliable in your application. Our AMP+ line of cables, connectors, harnesses and terminals safely and reliably channel high- and low-voltage power in and around the battery and vehicle, to help you put the power to the road. IN-VEHICLE TECHNOLOGY Completing the connections that power it all. More than 50 years of experience with high-voltage electricity separates us from automotive engineering companies in the hybrid and EV industry. We’re using that knowledge to help create smarter, better, easier ways to connect the grid to drivers – and give them the mobility they need. Before everyone can embrace driving hybrid and electric vehicles, we need a safe, reliable way to get the power from the grid to the chargers, and into the batteries. TE’s broad array of energy and industrial technologies have seen decades of real-world use connecting and protecting the flow of power around the world. So you can depend on them to be safe and reliable in your application, too. INFRASTRUCTURE SOLUTIONS

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE IV Catalog 1654294-4 Publishxed xx-2017IP Code Elements and Significance acc. to IEC 60529 and DIN 40050

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE V Catalog 1654294-4 Publishxed xx-2017 IP Code Elements and Significance acc. to IEC 60529 and DIN 40050

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE VI Quality Guidelines Catalog 1654294-4 Publishxed xx-2017

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE VII Quality Guidelines Catalog 1654294-4 Publishxed xx-2017

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE VIII RoHS* Ready * Restriction on the Use of Hazardous Substances (RoHS) Catalog 1654294-4 Publishxed xx-2017 At TE Connectivity, we support your RoHS requirements. We’ve assessed more than 1.5 million end items/components for RoHS compliance, and issued new part numbers where any change was required to eliminate the restricted materials. Part numbers in this catalog are identified as: RoHS Compliant Part numbers in this catalog are RoHS Compliant, unless marked otherwise. These products comply with European Union Directive 2002/95/EC as amended 1 January 2006 that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain electrical and electronic products sold into the EU as of 1 July 2006. Note: For purposes of this Catalog, included within the definition of RoHS Compliant are products that are clearly “Out of Scope” of the RoHS Directive such as hand tools and other non-electrical accessories. Non-RoHS Compliant These part numbers are identified with a “t” symbol. These products do not comply with the material restrictions of the European Union Directive 2002/95/EC. 5 of 6 Compliant A “l” symbol identifies these part numbers. These products do not fully comply with the European Union Directive 2002/95/EC because they contain lead in solderable interfaces (they do not contain any of the other five restricted substances above allowable limits). However, these products may be suitable for use in RoHS applications where there is an application-based exception for lead in solders, such as the server, storage, or networking infrastructure exemption. Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our suppliers and represents our current actual knowledge based on the information provided by our suppliers. This information is subject to change. For latest compliance status, refer to our website referenced below. So whatever your questions when it comes to RoHS, we’ve got the answers at http://www.TE.com/ customersupport/rohssupportcenter/ Getting the information you need Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your questions and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available with links to more detailed information. You can also submit RoHS questions and receive a response within 24 hours during a normal work week. The Support Center also provides:

• Cross-Reference from Non-compliant to Compliant Products
• Ability to browse RoHS Compliant Products in our on-line catalog: www.TE.com/commerce/alt/RohsAltHome.do
• Downloadable Technical Data Customer Information Presentation
• More detailed information regarding the definitions used above

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE IX Catalog 1654294-4 Publishxed xx-2017 Remark: Starting from 0.03 mm2 (AWG 32) a wire can be crimped. AWG Code Diameter (Inch) Diameter (mm) F (mm2) 000000 0.5800 14.733 170.0 00000 0.5165 13.130 135.0 0000 0.4600 11.684 103.8 000 0.4096 10.400 079.0 00 0.3648 9.270 067.5 0 0.3249 8.25 053.4 1 0.2893 7.34 042.2 2 0.2576 6.55 33.7 3 0.2294 5.82 26.6 4 0.2043 5.18 21.0 5 0.1819 4.62 16.9 6 0.1620 04.115 13.25 7 0.1443 3.66 10.25 8 0.1285 3.26 8.34 9 0.1144 2.90 6.6 10 0.1019 2.59 5.27 11 0.0907 2.30 4.15 12 0.0808 2.05 3.3 13 0.0720 1.83 2.63 14 0.0641 1.63 2.08 15 0.0571 1.45 1.65 16 0.0508 1.29 1.305 17 0.0453 1.14 1.01 18 0.0403 1.02 0.79 19 0.0359 0.91 0.65 20 0.0320 0.81 0.51 21 0.0285 0.72 0.407 22 0.0253 0.64 0.32 23 0.0226 00.57 0.255 24 0.0201 00.51 0.205 25 0.0179 00.455 0.162 26 0.0159 00.400 0.125 27 0.0142 00.360 0.102 28 0.0126 00.320 0.08 29 0.0113 00.287 0.0646 30 0.0100 00.254 0.0516 31 0.0089 00.226 0.04 32 0.0080 00.203 0.0324 33 0.0071 00.180 0.0255 34 0.0063 00.160 0.02 35 0.0056 00.142 0.0158 36 0.0050 00.127 0.0127 37 0.0045 00.114 0.01 38 0.0040 00.101 0.008 39 0.0035 00.089 0.0062 40 0.0031 00.079 0.0049 41 0.0028 00.071 0.00395 42 0.0025 00.064 0.00321 43 0.0022 00.056 0.00246 44 0.00198 00.050 0.00196 45 0.00176 00.045 46 0.00157 00.040 47 0.00140 00.036 48 0.00124 00.031 49 0.00110 00.028 50 0.00099 00.025 Most of the wire size ranges are mentioned in mm 2, as well as the insulation diameters which are in many cases only in mm’s We therefore included the con- version tables on page X and page XI. Please note that wire and insulation sizes are for guidance only. Consult the customer drawing for precise detail. FLK and FLR stand for German DIN (72551) abbreviations. FLK means: In German:

• Fahrzeug-Leitung Kunststoff In English:
• Vehicle Cable Plastic FLR means: In German:
• Fahrzeug-Leitung reduziert In English:
• Thin Walled Cable (reduced insulation thickness) Conversion Tables AWG Conversion Table (Average Value)

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE X Hybrid & Electric Mobility Solutions Product Overview Page Powertrain Systems Safety & Security Systems Convenience Driver Information Body & Chassis Systems AMP+ HVA 280 1 – 18 Introduction 1 2 phi - Plug 2 l l XE - Plug (individually shielded cable) 3 l l 2 phm Shunted HVIL Plug (multi-core cable) 4 l l 2 phm Pass-Through HVIL Plug (multi-core cable) 5 l l 2 pxx Intelligent Plug (Single Click) 6 l l 2 phi – Plastic (discrete) Header 2phi/3pxi 7 l l 2 phx - Plastic (1-piece) Header 8 l l 2phi - Inline Cap 9 l l 2 phm – Inline Cap 10 l l 2phi/3pxi Multi-Bay Plastic (Discrete) Header 11 l l 3PXM – XE Plug 12 l l 3PXM – XE Plug (Single Click) 13 l l 2PHM Pass-Through Plug (Single Click) 14 l l 2PHM Shunted Plug (Single Click) 15 l l 2PHI XE Plug 16 l l 2P Header - Stitched 17 l l Shipping Caps 18 l l AMP+ HVA 630 | 2-Position 19 – 21 Introduction 19 2phm – Plug 20 l l 2phi – Header 21 l l AMP+ HVA 630 | 5-Position 23 – 26 Introduction 23 5phm – Plug 24 l l 5phx – Header, 180° Tabs 25 l l 5phx – Header, 90° Tabs 26 l l Table of Contents Catalog 1654294-4 Publishxed xx-2017

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE XI AMP+ HVP 800 27 – 33 Introduction 27 2phi XE Plug, 90° 28 l l 2phi XE Plug, 90° 29 l l 2phi XE Plug, 180° 30 l l 3phi XE Plug, 180° 31 l l 2phi Header 32 l l 3phi Header 33 l l AMP+ HVP 1100 35 – 37 Introduction 35 1phi XE Plug, 90° 36 l l 1phi XE Header 37 l l AMP+ IPT 39 – 42 Introduction 39 1pxi 40 l l 2pxi 41 l l 3pxi 42 l l AMP+ Charging Cables 43 – 46 Introduction 43 Mode 2 Type 1 US 44 l l Mode 2 Type 1 Japan 44 l l Mode 2 Type 2 Europe 45 l l Mode 3 Type 2 / Type 3 46 l l Charging Inlets 47 – 50 Introduction 47 Type 1 48 l l Type 2 49 l l Type GB 50 l l Hybrid & Electric Mobility Solutions Product Overview Page Powertrain Systems Safety & Security Systems Convenience Driver Information Body & Chassis Systems Table of Contents Catalog 1654294-4 Publishxed xx-2017

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE XII Hybrid & Electric Mobility Solutions Product Overview Page Powertrain Systems Safety & Security Systems Convenience Driver Information Body & Chassis Systems AMP+ Manual Service Disconnect 51 – 53 Introduction 51 Plug 52 l l Receptacle 53 l l Relays & Contactors 55 – 61 Introduction 55 Mini K HV Precharge Relays 56 l l EVC 135 Contactor 57 l l EVC 175 Main Contactor 58 l l EVC 250 Main Contactor 59 l l EVC 250-800 Main Contactor 60 l l EVC 500 Main Contactor 61 l l TE Connectivity online 62 Global Contacts | Imprint 63 Table of Contents Catalog 1654294-4 Published 04-2017

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 1 AMP+ HVA 280 INTRODUCTION POWERTRAIN SYSTEMS SAFETY & SECURITY SYSTEMS CONVENIENCE DRIVER INFORMATION BODY & CHASSIS SYSTEMS Unique design improves manufacturability and packaging. TE’s AMP+ low-medium current connectors and headers HVA 280 are fin- ger-proof, touch-safe 2- or 3-position connectors and headers, designed for great flexibility for hybrid and electric vehicle device applications. The connector system provides multiple latching options and an integrated internal HVIL, allowing for package size optimization and routing flexibility. In addition, the HVA 280 product family includes a discrete header design unique to the industry that improves packaging and manufacturing efficiency with a two-stage floating latch that creates safety in the system. The HVA 280 family offers over 3,000 combination options providing solutions for a wide variety of device and wire harness applications like battery pack, DC/DC converter, on-board charger, electric heater, electric climate compressor, and high voltage power distribution. H V A 280 – 2p h i X EVR High Voltage Accessory (≤ 100 A, DC-DC Conv., HVAC, etc.) Terminal System or Tab Size Indicator 280 = AMP MCP 2.8 Naming Convention HVA 280 Connector Family Options XE = CPA VR = Vibration Resistant Wire Type i = Discrete m = Multicore x = N/A HVIL h = Present x = Not Preset or N/A Number of Positions (2p or 3p)

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 2 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVA 280 AMP+ HVA 280 2phi - Plug

Applications

Pin Number: 2 (+2 HVIL) Contact System: 2.8 mm AMP MCP Conductor Cross-Sections: 3.0 mm² and 4.0 mm², individually shielded Voltage Range: 600V DC Operation Temperature: -40 °C up to 125 °C Current Carrying Capacity:

40 A at 85 °C

27 A @ 125 °C

IP Rating: Plugged: IP67, IP6k9k Unplugged: IP2XB HVIL: Integrated, internal Latch Access Type: Finger access CPA: No Fire Classification: HB Vibration Level Product Specification: 108-2394 Application Specification: 114-13259 Drawing 2103339 * * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 3 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVA 280 AMP+ HVA 280 XE - Plug (individually shielded cable) Technical Features Pin number: 2 (+2 HVIL) Contact System: 2.8 mm AMP MCP Conductor Cross-Sections: 3.0 mm², 4.0 mm² individually shielded Voltage Range: 600V DC Operation Temperature: -40 °C up to 125 °C Current Carrying Capacity: 40A at 85 °C IP Rating: Plugged: IP67, IP6k9k Unplugged: IP2XB HVIL: Integrated, internal Latch Access Type: Finger and tool accessible CPA: With/Without Fire Classification: HB Vibration Level: Shielding: 360 deg Available Keys: A, B, D, E, F, G Product Specification: 108-2394 Application Specification: 114-13259 Drawing 2103176 * * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 4 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVA 280 - 2 phm Shunted HVIL Plug (Multi-Core Cable) Technical Features Pin Number: 2 (+2 HVIL) Contact System: 2.8 mm AMP MCP Conductor Cross-Sections: 2 x 4.0 mm2, multi-core shielded Voltage Range:

850 VDC

Operation Temperature: -40 °C up to 140 °C Current Carrying Capacity: 33A at 85 °C IP Rating: Plugged: IP67, IP6k9k Unplugged: IP2XB HVIL: Integrated, internal Latch Access Type: Finger and tool accessible CPA: With Fire Classification: ./. Vibration Level: AK Severity 2 (body-sealed) Shielding: 360 deg Available Keys: A, B, D, E, F Product Specification: 108-32020 Application Specification: 114-13305 Drawing 2103014 * and 2103437* * Drawing Number is NOT the Order Number! AMP+ HVA 280

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 5 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVA 280 - 2 phm - Pass Through HVIL Plug (Multi-Core Cable) Technical Features Pin Number: 2 (+2 HVIL) Contact System: 2.8 mm AMP MCP Conductor Cross-Sections: 2 x 4.0 mm2 + 2 x 0.5 mm2, multi-core shielded Voltage Range: 850V DC Operation Temperature: -40 °C up to 140 °C Current Carrying Capacity: 33A at 85 °C IP Rating: Plugged: IP67, IP6k9k Unplugged: IP2XB HVIL: Integrated, internal Latch Access Type: Finger and tool accessible CPA: With Fire Classification: ./. Vibration Level: AK Severity 2 (body-sealed) Shielding: 360 deg Available Keys: A, B, D, E, F Product Specification: 108-32020 Application Specification: 114-13310 Drawing 2103163 * and 2103436* * Drawing Number is NOT the Order Number! AMP+ HVA 280

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 6 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVA 280 - 2 pxx Intelligent Plug (Single Click) Technical Features Pin number:

2 HVIL only

Operation temperature: -40 °C to 125 °C IP rating: Plugged: IP67, IP6k9k Unplugged: IP2XB HVIL: Integrated, internal Latch Access Type: Finger accessible CPA: With Fire classification: HB Vibration Level: AK Severity 2 (body-sealed) Shielding: 360 deg Available Keys: Z Product Specification: 108-2394 Application Specification: 114-13259 Drawing 2103744 * AMP+ HVA 280 * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 7 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVA 280 AMP+ HVA 280 - 2 phi - Plastic ( Discrete ) - Header 2phi /3pxi Technical Features Pin Number: 2 (+2 HVIL) or 3 Contact System: 2.8 mm AMP MCP Voltage Range: up to 850V DC (depends on the mating plug) Operation Temperature: -40 °C up to 140 °C Current Carrying Capacity:

23 A at 85 °C for 3 positions

IP Rating: Plugged: IP67, IP6k9k Unplugged: IP2XB HVIL: ./. Fire Classification: HB Vibration Level: Shielding: 360 deg Available Shielding: Tin/Silver Available Keys: A, B, D, E, F Product Specification: 108-32045 Instruction Sheet: 408-32095 Drawing 2103247 * * Drawing Number is NOT the Order Number!. For interface requirements please refer to product drawing. Drawing 2103321 * Drawing 2103245 * 3P Inner Housing 2P Inner Housing Mating Plugs 2P Header page 3, 4, 5, 6 3P Header page 12, 13

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 8 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVA 280 - 2 phx - Plastic (1-piece) - Header Technical Features Pin Number: 2 (+2 HVIL) Contact System: 2.8 mm AMP MCP contact system Voltage Range: up to 850V DC (depends on the mating plug) Operation Temperature: -40 °C up to 140 °C Current Carrying Capacity: 40A at 85 °C IP Rating: Plugged: IP67, IP6k9k Unplugged: IP2XB HVIL: Integrated, internal Fire Classification: HB Vibration Level: AK Severity 2 (Body-Sealed) Shielding: 360 deg Available Shielding: Tin/Silver Available Keys: A,B,D,E,F Product Specification: 108-32020 Instruction Sheet: 408-10441 Drawing 2103124 * AMP+ HVA 280 * Drawing Number is NOT the Order Number! For interface requirements please refer to product drawing. Mating Plugs page 3, 4, 5, 6

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 9 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVA 280 AMP+ HVA 280 - 2 phi - Inline Cap Technical Features Pin Number: 2 (+2 HVIL) Contact System: 2.8 mm AMP MCP contact system Conductor Cross-sections: 2 x 3.0 mm2 or 2 x 4.0 mm2 Voltage Range: 600 V Operation Temperature: -40 °C up to 125 °C Current Carrying Capacity: 40A at 85 °C IP Rating: Plugged: IP67, IP6k9k Unplugged: IP2XB HVIL: Integrated, external Fire Classification: HB Vibration Level: Shielding: 360 deg Available Keys: A, B, D, E, F Product Specification: In progres Application Specification: 114-32033 Drawing 2103220 / 2103221 * * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 10 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVA 280 - 2 phm - Inline Cap Technical Features Pin Number: 2 (+2 HVIL) Contact System: 2.8 mm AMP MCP contact system Conductor Cross-sections: 2 x 4.0 mm2 + 2 x 0.5 mm2, multi-core shielded Voltage Range: Operation Temperature: -40 °C up to 140 °C Current Carrying Capacity:

33 A at 85°C

IP Rating: Plugged: IP67, IP6k9k Unplugged: IP2XB HVIL: Integrated, internal Fire Classification: HB Vibration Level: Shielding: 360 deg Available Keys: A, B, D, E, F Application Specification: 114-32034 Drawing 2103219 * AMP+ HVA 280 * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 11 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVA 280 AMP+ HVA 280 – 2phi/3pxi Multi-Bay Plastic (Discrete) Header Technical Features Pin Number: For 2-bay header 2x (2+2 HVIL) or 6 (depends on selection of inner housing For 3-bay header 3x (2+2 HVIL) or 9 (depends on selection of inner housing) Contact System: 2.8 mm AMP MC Conductor Cross-Sections: 4 mm Voltage Range: up to 850V DC (depends on the mating plug) Operation Temperature: -40°C up to +125 °C Current Carrying Capacity: up to 40 A @ 85 °C (depends on the mating plug) IP Rating: Plugged: IP67, IP6k9k Unplugged: IP2XB HVIL: ./. Fire Classification: HB Vibration Level: Shielding: 360 deg Available Keys: For 2 bay header Option 1 A, E Option 2 D, F For 3 bay header A, D, E Inner Housing For 2 positions 2103245-X For 3 positions 2103321-X Drawing 2103340 * * Drawing Number is NOT the Order Number! For interface requirements please refer to product drawing. Drawing 2103346 * Mating Plugs 2P Header page 3, 4, 5, 6 3P Header page 12, 13

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 12 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVA 280 3PXM – XE Plug Technical Features Pin Number: Contact System: 2.8 mm AMP MCP Conductor Cross-Sections: 2 x 4.0 mm² + 3 x 2.5 mm², multi-core shielded Voltage Range: 850V DC Operation Temperature: -40 °C up to 140 °C Current Carrying Capacity:

24 A @ 85°C

IP Rating: Plugged: IP67, IP6k9k Unplugged: IP2xB HVIL: ./. Fire Classification: HB Vibration Level: Available Keys: A, B, D, E, F, and AK Severity 2 (Body-Sealed) Product Specification: 108-32020 Application Specification: 114-32056 Drawing 2103309 * AMP+ HVA 280 * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 13 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVA 280 3PXM – XE Plug (Single Click) Technical Features Pin Number: Contact System: 2.8 mm AMP MCP Conductor Cross-Sections: 2 x 4.0 mm² + 3 x 2.5 mm², multi-core shielded Voltage Range: 850V DC Operation Temperature: -40 °C up to 140 °C Current Carrying Capacity: IP Rating: Plugged: IP67, IP6k9k Unplugged: IP2xB HVIL: ./. Fire Classification: HB Vibration Level: Available Keys: A, B, D, E, F Product Specification: 108-32077 Application Specification: 114-32125 Drawing 2103533 * AMP+ HVA 280 * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 14 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVA 280 2PHM Pass-Through Plug (Single Click) Drawing 2103531 * AMP+ HVA 280 Technical Features Pin Number: 2(+2 HVIL) Contact System: 2.8 mm AMP MCP Conductor Cross-Sections: 2x4.0 mm² + 2x0.5 mm², mult-core shielded Voltage Range: 850V DC Operation Temperature: -40 °C up to 140 °C Current Carrying Capacity: 33A at 85 °C IP rating: Plugged: IP67, IP6k9k Unplugged: IP2XB HVIL: Integrated, internal Fire Classification: HB Vibration Level: AK Severity 2 (body-sealed) and V1 Product Specification: 108-32077 Application Specification: 114-32124 Available Keys: A, B, D, E, F * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 15 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVA 280 2PHM Shunted Plug (Single Click) Drawing 2103532 * AMP+ HVA 280 * Drawing Number is NOT the Order Number! Technical Features Pin Number: 2 (+2 HVIL) Contact System: 2.8 mm AMP MCP Conductor Cross-Sections: 2x4.0 mm², multi-core shielded Voltage Range: 850V DC Operation Temperature: -40 °C up to 140 °C Current Carrying Capacity: 33A at 85 °C IP rating: Plugged: IP67, IP6k9k Unplugged: IP2XB HVIL: Integrated, internal Fire Classification: HB Vibration Level: AK Severity 2 (body-sealed) and V1 Product Specification: 108-32077 Application Specification: 114-32123 Available Keys: A, B, D, E, F

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 16 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVA 280 2PHI XE Plug Drawing 2103749 * AMP+ HVA 280 Technical Features Pin Number: 2 (+2 HVIL) Contact System: 2.8 mm AMP MCP Conductor Cross-Sections: 3.0 mm² and 4.0 mm², individually shielded Voltage Range: 600V DC Operation Temperature: -40 °C up to 125 °C Current Carrying Capacity: 40A at 85 °C IP rating: Plugged: IP67, IP6k9k Unplugged: IP2XB HVIL: Integrated, internal Fire Classification: HB Vibration Level: Product Specification: tbd Application Specification: tbd Available Keys: A, B, D, E, F, G * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 17 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVA 280 2P Header – Stitched Drawing 2103396 * AMP+ HVA 280 * Drawing Number is NOT the Order Number! Technical Features Pin Number: 2 (+2 HVIL) Contact System: 2.8mm AMP MCP Conductor Cross-Sections: 4 mm² Tab Size: 0.8 x 2.8 mm Voltage Range: up to 850V DC (depends on the mating plug) Operation Temperature: -40 °C up to 140 °C Current Carrying Capacity: 40A at 85 °C IP rating: Plugged: IP67, IP6k9k Unplugged: IP2XB HVIL: Integrated, internal Fire Classification: HB Vibration Level: Product Specification: tbd Application Specification: 408-10441 Available Keys: A, B, D, E, F

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 18 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVA 280 Shipping Caps Drawing 1587733 * Shipping caps fit TE standard headers AMP+ HVA 280 * Drawing Number is NOT the Order Number!

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 19 AMP+ HVA 630 2-Position INTRODUCTION The AMP+ HVA 630 product family is touch-safe and provides CPA (Connector Position Assur- ance), as well as HVIL (High Voltage Interlock) functionality. High-voltage applications like onboard chargers (OBC) typically required sealed and shielded two-position DC connectors and headers. Therefore, TE Connectivity has developed the AMP+ HVA 630 product familiy. The standard contact system AMP MCP 6.3 / 4.8 is a well-proven contact system in the industry. The shielded multicore wire is designed for conductor cross-section from 2.5 up to 6.0 mm 2. This allows currents of 40 A at 140° C ambient temperature and voltages of up to 850 V DC. POWERTRAIN SYSTEMS SAFETY & SECURITY SYSTEMS CONVENIENCE DRIVER INFORMATION BODY & CHASSIS SYSTEMS H V A 630 – 2p h m X EVR High Voltage Accessory (≤ 100 A, DC-DC Conv., HVAC, etc.) Terminal System or Tab Size Indicator 630 = AMP MCP or MCON 6.3 Naming Convention HVA 630 Connector Family Options XE = CPA VR = Vibration Resistant Wire Type i = Discrete m = Multicore x = N/A HVIL h = Present x = Not Preset or N/A Number of Positions (2p or 5p)

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 20 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVA 630 AMP+ HVA 630 2phm - Plug Technical Features Pin Number: 2 (+2 HVIL) Contact System: AMP MCP 6.3 / 4.8 contact system Conductor Cross-sections: 2.5 mm2 - 6.0 mm2 from LV216-2 Voltage Range:

850 V DC

Operation Temperature: -40 °C up to 140 °C Current Carrying Capacity: 40A @ 140 °C ambient temperature IP Rating: Plugged: IP6k7, IP6k9k Unplugged: IP2XB HVIL: Bridged in the connector CPA: Yes Product Specification: 108-94264 Application Specification: 114-94100 AMP+ HVA630 2phm - Plug Version (Cable Dimension) Coding With CPA Order Information 2.0 x 4.0 mm² released A 4 To be Ordered see drawing!F 4 2.0 x 6.0 mm² released A 4 Intelligent Plug Order Information The HVA 630 Intelligent Plug is an high voltage connector, which acts as an blind plug. The Intelligent Plug includes no power contacts. Its function is limited to act as shunt of the HVIL contacts, to shield and seal the system To be Ordered see drawing! Drawing 114-94100-1 * * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 21 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVA 630 AMP+ HVA 630 2phi - Header Technical Features Pin Number: 2 (+2 HVIL) Contact System: AMP MCP 6.3 / 4.8 contact system Conductor Cross-sections: 2.5 mm2 - 6.0 mm2 from LV216-2 Voltage Range: Operation Temperature: -40 °C up to 140 °C Current Carrying Capacity: 40A @ 140 °C ambient temperature IP Rating: Plugged: IP6k7, IP6k9k Unplugged: IP2XB HVIL: Bridged in the connector CPA: Yes Interface Drawing: 114-94036 Interface Drawing Adapter Plate: 114-94037 Product Specification: 108-94264 Application Specification: 114-94100 AMP+ HVA630 2phi - Header Coding Order Information HVA 630 - 2p Header A To be Ordered see drawing!F Drawing 2141272 * * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 22 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 23 AMP+ HVA 630 5-Position INTRODUCTION The AMP+ HVA 630 5-position connector allows for a three-phase charging current of 32 A and meets the relveant IEC62196-2 type 2 standard for a maximum charging capacity of 22 kW. The increasing battery capacity of plug-in hybrid and electric vehicles requires a higher amount of charging power to make charging times of less than four hours possible. The connector provides finger protection and is designed for multi-shielded 360°, includes High Voltage Interlock functionality and is based on synthetic material with V0 infla mmability Classifica - tion. Due to its lever control, the necessary mating forces is less than 70 N. POWERTRAIN SYSTEMS SAFETY & SECURITY SYSTEMS CONVENIENCE DRIVER INFORMATION BODY & CHASSIS SYSTEMS H V A 630 – 5p h m X EVR High Voltage Accessory (≤ 100 A, DC-DC Conv., HVAC, etc.) Terminal System or Tab Size Indicator 630 = AMP MCP or MCON 6.3 Naming Convention HVA 630 Connector Family Options XE = CPA VR = Vibration Resistant Wire Type i = Discrete m = Multicore x = N/A HVIL h = Present x = Not Preset or N/A Number of Positions (2p or 5p)

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 24 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVA 630 AMP+ HVA 630 5phm - Plug Technical Features Pin Number: 5 (+2 HVIL) Contact System: AMP MCP 6.3 / 4.8 contact system Conductor Cross-sections: 4.0 mm² and 6.0 mm², according to LV216-2 Voltage Range:

750 V DC

Operation Temperature: -40 °C up to 140 °C Current Carrying Capacity:

32 A @ 140 °C

IP Rating: Plugged: IP6k7, IP6k9k Unplugged: IP2XB HVIL: Bridged in the connector CPA: Yes Fire Classification: VO Vibration Level: VL2 Product Specification: 108-94235 Application Specification: 114-94114 AMP+ HVA630 5phm - Plug Version (Cable Dimension) Coding With CPA Without CPA Order Information 5.0 x 6.0 mm² released A 4 To be Ordered see drawing! A 4 4.0 x 4.0 mm² released A 4 A 4 3.0 x 4.0 mm² released A 4 A 4 3.0 x 6.0 mm² In planning 4.0 x 6.0 mm² Drawing 114-94114-1 * * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 25 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVA 630 AMP+ HVA 630 5phx - Header, 180° Tabs Technical Features Pin Number: 5 (+2 HVIL) Contact System: AMP MCP 6.3 / 4.8 contact system Conductor Cross-sections: 4.0 mm² and 6.0 mm², according to LV216-2 Voltage Range: Operation Temperature: -40 °C up to 140 °C Current Carrying Capacity:

32 A @ 140

IP Rating: Plugged: IP6k7, IP6k9k Unplugged: IP2XB HVIL: Bridged in the connector CPA: Yes Fire Classification: VO Vibration Level: VL2 Interface Drawing: 114-94099 Interface Drawing Adapter Plate: 114-94279 Product Specification: 108-94235 Application Specification: 114-94114 Coding Order Information HVA 630 - 5p - Header A To be Ordered see drawing! AMP+ HVA630 5phx - Header, 180° Tabs Drawing 2236454 * * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 26 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVA 630 5phx - Header, 90° Tabs Technical Features Pin Number: 5 (+2 HVIL) Contact System: AMP MCP 6.3 / 4.8 contact system Conductor Cross-sections: 4.0 mm² and 6.0 mm², according to LV216-2 Voltage Range: Operation Temperature: -40 °C up to 140 °C Current Carrying Capacity: IP Rating: Plugged: IP6k7, IP6k9k Unplugged: IP2XB HVIL: Bridged in the connector CPA: Yes Fire Classification: VO Vibration Level: VL2 Interface Drawing: 114-94099 Interface Drawing Adapter Plate: 114-94279 Product Specification: 108-94235 Application Specification: 114-94114 Coding Order Information HVA 630 - 5p - Header A To be Ordered see drawing! AMP+ HVA630 5phx - Header, 90° Tabs Drawing 2141619 * AMP+ HVA 630 * Drawing Number is NOT the Order Number!

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 27 AMP+ HVP 800 INTRODUCTION Sealed and shielded pluggable connector for various applications in the e-mobility car infrastructure with up to 200A at 85° (depending on wire cross section). Used e.g. to connect HV battery and inverter or in charging applications. POWERTRAIN SYSTEMS SAFETY & SECURITY SYSTEMS CONVENIENCE DRIVER INFORMATION BODY & CHASSIS SYSTEMS H V P 800 – 2p h i X EVR High Voltage Powertrain Terminal System or Tab Size Indicator 800 = 8 mm Round Contact Naming Convention HVP 800 Connector Family Options XE = CPA VR = Vibration Resistant Wire Type i = Discrete m = Multicore x = N/A HVIL h = Present x = Not Preset or N/A Number of Positions (1p, 2p or 3p)

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 28 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVP 800 AMP HVP 800 2phi XE Plug 90° Technical Features Terminal Size/Style: 8.0 mm round contact Contact System: Plug & Header Conductor Cross-sections: 25-50 mm² Voltage Range: 650V / 850V Operation Temperature: -40 °C to 140 °C Current Carrying Capacity:

200 AMP @ 85 °C

IP Rating: Mated: IP6k9k Unmated: IpxxB Mated IPxxD HVIL: yes CPA: Shunted in plug (design allows for pass-through) Fire Classification: HB Vibration Level: 2 (body mount) Product Specification: 108-94268 Application Specification: 114-94052 AMP HVP 800 2phi XE Plug 90 deg Version (Cable Dimension) Coding With CPA With Lever Order Information 25 / 35 / 50 mm² (acc. LV216-2) released A 4 4 To be Ordered see drawing! B 4 4 C 4 4 D 4 4 16 mm² in planning Drawing 2282334 * * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 29 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVP 800 AMP HVP 800 3phi XE Plug 90° Technical Features Terminal Size/Style: 8.0 mm round contact Contact System: Plug & Header Conductor Cross-sections: 25-50 mm² Voltage Range: 650V / 850V Operation Temperature: -40 °C to 140 °C Current Carrying Capacity:

200 AMP@ 85 °C

IP Rating: Mated: IP6k9k Unmated: IpxxB Mated IPxxD HVIL: yes CPA: Shunted in plug (design allows for pass-through) Fire Classification: HB Vibration Level: 2 (body mount) Product Specification: 108-94268 Application Specification: 114-94052 AMP HVP 800 3phi XE Plug 90 deg Version (Cable Dimension) Coding With CPA With Lever Order Information 25 / 35 / 50 mm² (acc. LV216-2) released A 4 4 To be Ordered see drawing! B 4 4 C 4 4 D 4 4 16 mm² in planning Drawing 2282335 * * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 30 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP HVP 800 2phi XE Plug 180° Technical Features Terminal Size/Style: 8.0 mm round contact Contact System: Plug & Header Conductor Cross-sections: 25-50 mm² Voltage Range: 850V Operation Temperature: -40 °C to 140 °C Current Carrying Capacity: IP Rating: Mated: IP6k9k Unmated: IpxxB Mated IPxxD HVIL: yes CPA: Shunted in plug (design allows for pass-through) Fire Classification: HB Vibration Level: 2 (body mount) Product Specification: 108-94297 Application Specification: 114-94130 AMP HVP 800 2phi XE Plug 180 deg Version (Cable Dimension) Coding With CPA With Lever Order Information 25 / 35 / 50 mm² (acc. LV216-2) released A 4 4 To be Ordered see drawing! B 4 4 C 4 4 D 4 4 16 mm² in planning Drawing 2177052 * AMP+ HVP 800 * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 31 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP HVP 800 3phi XE Plug 180° Technical Features Terminal Size/Style: 8.0 mm round contact Contact System: Plug & Header Conductor Cross-sections: 25-50 mm² Voltage Range: 850V Operation Temperature: -40 °C to 140 °C Current Carrying Capacity: IP Rating: Mated: IP6k9k Unmated: IpxxB Mated IPxxD HVIL: yes CPA: Shunted in plug (design allows for pass-through) Fire Classification: HB Vibration Level: 2 (body mount) Product Specification: 108-94297 Application Specification: 114-94130 AMP HVP 800 3phi XE Plug 180 deg Version (Cable Dimension) Coding With CPA With Lever Order Information 25 / 35 / 50 mm² (acc. LV216-2) released A 4 4 To be Ordered see drawing! A 4 4 B 4 4 B 4 4 16 mm² in planning Drawing 2177062 * AMP+ HVP 800 * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 32 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP HVP 800 2phi Header Technical Features Pin Number: Contact System: Plug & Header Conductor Cross-sections: all Voltage Range: 850V Operation Temperature: -40 °C to 140 °C Current Carrying Capacity: IP Rating: Mated: IP6k9k Unmated: IP2xB (touch safe) HVIL: yes CPA: yes Fire Classification: HB Vibration Level: Interface Drawing: 114-94034 Interface Drawing Adapter Plate: 114-94032 Product Specification: 108-94268 / 108-94297 Application Specification: 114-94153 AMP HVP 800 2phi Header Version (Cable Dimension) Coding Order Information one for all released A To be Ordered see drawing! B C D Drawing 2141227 * AMP+ HVP 800 * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 33 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP HVP 800 3phi Header Technical Features Pin Number: Contact System: Plug & Header Conductor Cross-sections: all Voltage Range: 850V Operation Temperature: -40 °C to 140 °C Current Carrying Capacity: IP Rating: Mated: IP6k9k Unmated: IP2xB (touch safe) HVIL: yes CPA: yes Fire Classification: HB Vibration Level: Interface Drawing: 114-94034 Interface Drawing Adapter Plate: 114-94032 Product Specification: 108-94268 / 108-94297 Application Specification: 114-94153 AMP HVP 800 3phi Header Version (Cable Dimension) Coding Order Information one for all released A To be Ordered see drawing! B C D Drawing 2141230 * AMP+ HVP 800 * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 34 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 35 AMP+ HVP 1100 INTRODUCTION Finger proof, touch safe, one position high current connectors and headers AMP+ 1100 are designed for flexibility with the options needed for various hybrid and electric vehicle device applications. With a current carrying capability up to 300 A at 85° C, and a cable range between 50 mm 2 and 950 mm2 individually shielded wire, the AMP+ HVP 100 can be used in many high voltage applications. The system provides an integrated internal HVIL for package size optimization. POWERTRAIN SYSTEMS SAFETY & SECURITY SYSTEMS CONVENIENCE DRIVER INFORMATION BODY & CHASSIS SYSTEMS H V P 1100 – 2p h i X EVR High Voltage Powertrain Terminal System or Tab Size Indicator 1000 = 11 mm Round Contact Naming Convention HVP 1100 Connector Family Options XE = CPA VR = Vibration Resistant Wire Type i = Discrete m = Multicore x = N/A HVIL h = Present x = Not Preset or N/A Number of Positions (1p, 2p or 3p)

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 36 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVP 1100 AMP HVP 1100 1phi XE Plug 90 deg Technical Features Pin Number: 1 (+2 HVIL) Contact System: 11 mm Round Contact Conductor Cross-Sections: 70 mm² according to USCAR-2 REV.5, USCAR37 Voltage Range:

750 VDC

Operation Temperature: -40 °C up to 125 °C Current Carrying Capacity: 300A @ 85 °C (0.9 DeRating) ambient temperature IP Rating: Plugged: IP6k7, IP6k9k Unplugged: IP2XB HVIL: Integrated, Internal CPA: Yes Fire Classification: HB Vibration Level: USCAR V1 Product Specification: 108-101203 Application Specification: 114-101010 AMP HVP 1100 1phi XE Plug 90 deg Version (Cable Dimension) Coding Order Information 1*70 mm2 released A To be Ordered see drawing! in planning B in planning C in planning D in planning E in planning F Drawing 2137704 * * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 37 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ HVP 1100 AMP HVP 1100 1phi XE Header Technical Features Pin Number: 1 (+2 HVIL) Contact System: 11 mm round contact Conductor Cross-sections: 70 mm² according to USCAR-2 REV.5, USCAR37 Voltage Range: Operation Temperature: -40 °C up to 125 °C Current Carrying Capacity: 300A @ 85 °C (0.9 DeRating) ambient temperature IP Rating: Plugged: IP6k7, IP6k9k Unplugged: IP2XB HVIL: Integrated, Internal CPA: Yes Fire Classification: HB Vibration Level: USCAR V1 Product Specification: 108-101203 Application Specification: 114-101010 AMP HVP 1100 1phi XE Header Coding Order Information released A To be Ordered see drawing! in planning B in planning C in planning D in planning E in planning F Drawing 2137740 * * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 38 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 39 AMP+ IPT INTRODUCTION Connector for powertrain applications in high vibration environment, up to 300A (depending on wire cross section) at 105°. Used e.g. to connect inverter to e-machine and charging applications. POWERTRAIN SYSTEMS SAFETY & SECURITY SYSTEMS CONVENIENCE DRIVER INFORMATION BODY & CHASSIS SYSTEMS I P T – 2p h i X EVR High Voltage Powertrain Naming Convention IPT Connector Family Options XE = CPA VR = Vibration Resistant Wire Type i = Discrete m = Multicore x = N/A HVIL h = Present x = Not Preset or N/A Number of Positions (1p, 2p or 3p)

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 40 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ IPT AMP IPT 1pxi Technical Features Pin Number: Contact System: IPT screwed Conductor Cross-sections: 16-50 mm² Voltage Range: 800-1000 VDC Operation Temperature: -40 °C to +140 °C Current Carrying Capacity: 300A @ 105 °C (50 mm²) IP Rating: IP6k9k HVIL: no CPA: no Fire Classification: HB Vibration Level: Application Specification: 114-94133 Product Specification: 108-94293 Interface Drawing: 114-94132-1 AMP IPT 1pxi Version (Cable Dimension) Coding Order Information 25 / 35 / 50 mm² (acc. LV216-2) released A To be Ordered see drawing! B C D E F 16 mm² in planning Drawing 114-94131-1 * * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 41 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ IPT AMP IPT 2pxi Technical Features Pin Number: Contact System: IPT screwed Conductor Cross-sections: 16-50 mm² Voltage Range: 800-1000 VDC Operation Temperature: -40 °C to +140 °C Current Carrying Capacity: 300A @ 105 °C (50 mm²) IP Rating: IP6k9k HVIL: no CPA: no Fire Classification: HB Vibration Level: Application Specification: 114-94133 Product Specification: 108-94293 Interface Drawing: 114-94132-2 AMP IPT 2pxi Version (Cable Dimension) Coding Order Information 25 / 35 / 50 mm² released A To be Ordered see drawing! 16 mm² in planning Drawing 114-94131-2 * * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 42 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP IPT 3pxi Technical Features Pin Number: Contact System: IPT screwed Conductor Cross-sections: 16-50 mm² Voltage Range: 800-1000 VDC Operation Temperature: -40 °C to +140 °C Current Carrying Capacity: 300A @ 105 °C (50 mm²) IP Rating: IP6k9k HVIL: no CPA: No Fire Classification: HB Vibration Level: Application Specification: 114-94133 Product Specification: 108-94293 Interface Drawing: 114-94132-3 AMP IPT 3pxi Version (Cable Dimension) Coding Order Information 25 / 35 / 50 mm² released A To be Ordered see drawing! 16 mm² in planning Drawing 114-94131-3 * AMP+ IPT * Drawing Number is NOT the Order Number!

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 43 AMP+ Charging Cables INTRODUCTION The batteries for plug-in hybrid verhicles can be recharged externally, just like those of electric vehicles. TE Connectivity has developed a charging cable that meets requirements of the international charging standard IEC61851-1/-22. This defines the on-board vehicle type 1 interfaces for the US and Japan, as well as type 2 for Europe. The latter provides for two charging modes: With mode 2 charging can take place wherever there is no special charging infrastructure available – at home, for example. If there is a high-performance charging station avail - able, the mode 3 charging cable can be used. POWERTRAIN SYSTEMS SAFETY & SECURITY SYSTEMS CONVENIENCE DRIVER INFORMATION BODY & CHASSIS SYSTEMS

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 44 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ Charging Cables AMP+ Charging Cable Mode 2 Type 1 US Technical Features Conductor Cross-Sections: 0.5 mm² / 2.50 mm² Voltage Range: 99-121V (single phase) Operation Temperature: -30 °C and +50 °C Current Carrying Capacity: 15A IP Rating: IP55 ICCB IP44 connectors plugged to inlet Norms & Standards: IEC 61851-1; SAE J 1772 Versions Domestic Plug: NEMA 5-15 Temperature Sensor Domestic Plug: Yes AMP+ Charging Cable Mode 2 Type 1 Japan Technical Features Conductor Cross-Sections: 0.5 mm² / 2.50 mm² Voltage Range: 180-220V Operation Temperature: -30 °C and +50 °C Current Carrying Capacity: 15A IP Rating: IP55 ICCB IP44 connectors plugged to inlet Norms & Standards: IEC 61851-1; SAE J 1772 Versions Domestic Plug: JIS C 8303 A.16 Temperature Sensor Domestic Plug: Yes

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 45 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ Charging Cables AMP+ Charging Cable Mode 2 Type 2 Europe Technical Features Conductor Cross-sections: 0.5 mm² / 2.50 mm² Voltage Range: 195-260V (single phase) Operation Temperature: -30 °C and +50 °C Current Carrying Capacity: 15A IP Rating: IP55 ICCB IP44 connectors plugged to inlet Norms & Standards: IEC 61851-1 Versions domestic plug: -CEE7/7 90° -CEE7/7 180° -CEI 23-16/VII -BS 1363 -SEV 1011 -AFSNIT 107-2-D1 Temperature sensor domestic plug: Yes

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 46 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ Charging Cable Mode 3 Type 2 / Type 3 Technical Features Conductor Cross-sections: 0.5 mm² / 2.50 mm² Voltage Range: 160-240V (single phase) Operation Temperature: -30 °C and +50 °C Current Carrying Capacity: Type 2 Mode 3: 20A Type 3 Mode 3: 16A IP Rating: IP44 connectors plugged to inlet or station Norms & Standards: IEC 61851-1 AMP+ Charging Cables

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 47 AMP+ Charging Inlets INTRODUCTION To charge their batteries, plug-in-hybrid and electric vehicles share the need to connect to the electrical infrastructure. TE Connectivity’s AMP+ charging inlets are a modular system, sharing identical parts between the three inlet types. Priority was given to technical compatibility, allowing vehicle makers and system suppliers to fully harmonize functionality across their different Ranges. TE offers a complete product range of compatible charging inlets for worldwide hybrid and electric vehicle applications. POWERTRAIN SYSTEMS SAFETY & SECURITY SYSTEMS CONVENIENCE DRIVER INFORMATION BODY & CHASSIS SYSTEMS

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 48 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ Charging Inlets AMP+ Charging Inlet Type 1 Technical Features Pin Number: 5 pos Contact System: roundcontact Conductor Cross-Sections: 6.00 mm² Voltage Range: 250V Operation Temperature: -30 °C and +50 °C Current Carrying Capacity: 32A IP Rating: IP54 (front), IP44 (rear) Cable Outlet: 90° (can be rotated) Finger protected: Yes Vibration Level: Level 2 Application Specification: 114-94163-1 Drawing 114-94163-1 * * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 49 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ Charging Inlets AMP+ Charging Inlet Type 2 Technical Features Pin Number: 5-7 pos Contact System: roundcontact Conductor Cross-sections: 0.75-1.00 mm² / 4.00 mm² / 6.00 mm² Voltage Range: 480V Operation Temperature: -30 °C and +50 °C Current Carrying Capacity: 16/32A IP Rating: IP54 (front), IP44 (rear) Cable Outlet: 90° (can be rotated) Finger protected: yes Vibration Level: Level 2 Application Specification: 114-94163-2 Drawing 114-94163-2 * * Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 50 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ Charging Inlet Type GB Technical Features Pin Number: 5-7 pos Contact System: roundcontact Conductor Cross-Sections: 0.75-1.00 mm² / 4.00 mm² / 6.00 mm² Voltage Range: 440V Operation Temperature: -30 °C and +50 °C Current Carrying Capacity: 16/32A IP Rating: IP54 (front), IP44 (rear) Cable Outlet: 90° (can be rotated) Finger protected: yes Vibration Level: Level 2 Application Specification: 114-94212 Drawing 114-94212 * AMP+ Charging Inlets * Drawing Number is NOT the Order Number!

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 51 AMP+ Manual Service Disconnect INTRODUCTION Safe, reliable solutions are required to protect service technicians and emergency response teams when working with the high voltages required in electric vehicles. TE Connectivity’s AMP+ Manual Service Disconnect utilizes a two-stage lever to open the HVIL circuit prior to separation of HV contacts. This tool-free solution for disconnecting the internal HV battery pack and protecting the battery pack HV cables from short circuiting is available in a scalable design with a variety of fuse Ratings. All HV conducting surfaces on receptacle assembly are finger proof touch safe. POWERTRAIN SYSTEMS SAFETY & SECURITY SYSTEMS CONVENIENCE DRIVER INFORMATION BODY & CHASSIS SYSTEMS

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 52 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ Manual Service Disconnect AMP+ Manual Service Disconnect – Plug Technical Features Fuse Rating: Up to 630A Voltage Rating: 450VDC (with fuse) 1000VDC (Shunt) Operating Temperature: -40 °C to 65 °C Storage Temperature: -40 °C to 85 °C IP Rating: Mated: IPx7, IP6k9k Unmated: IP2xb HVIL: 2x integrated, internal Current Rating: Based on fuse selection Standards and Specifications: USCAR-2 USCAR-37 IEC 60529 RoHS Product Specification: 108-127000 Application Specification: 408-10432 AMP+ Manual Service Disconnect – Plug Fuse Rating Order Information 200 A To be Ordered see drawing! 250 A 350 A 630 A Shunt Drawing 2103172 * * Drawing number is NOT the Order number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 53 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 AMP+ Manual Service Disconnect AMP+ Manual Service Disconnect – Receptacle Technical Features Fuse Rating: Up to 630A Voltage Rating: 450VDC (with fuse) 1000VDC (Shunt) Operating Temperature: -40 °C to 65 °C Storage Temperature: -40 °C to 85 °C IP Rating: Mated: IPx7, IP6k9k Unmated: IP2xb HVIL: 2x integrated, internal Current Rating: Based on fuse selection Standards and Specifications: USCAR-2 USCAR-37 IEC 60529 RoHS Product Specifications: 108-127000 Application Specifications: 408-10377 AMP+ Manual Service Disconnect – Receptacle Order Information Receptacle Housing To be Ordered see drawing! Drawing 1587987 * * Drawing number is NOT the Order number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 54 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 55 Relays & Contactors INTRODUCTION Better. Smaller. Safer. TE’s high-voltage contactors and relays enable safe disconnection and con- nection of the traction battery. Suited for use in hybrid, full electric, fuel cell vehicles and vehicle charging systems, they use proven technology in an innovative manner. Our high-voltage product portfolio includes the EVC 175, EVC 250 and EVC 250-800 main contactors. Each high-performing device represents TE’s new generation of high-voltage contactors. TE’s long- proven EVC 135 and EVC 500 contactors also provide fast and reliable current switching. Completing the range, our Mini K HV pre-charge relays are a cost- effective, safe and light-weight solution for DC high-voltage power systems. All our products fully comply with the demanding switching requirements of hybrid and electric vehicles. POWERTRAIN SYSTEMS SAFETY & SECURITY SYSTEMS CONVENIENCE DRIVER INFORMATION BODY & CHASSIS SYSTEMS

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 56 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 Relays & Contactors Mini K HV Precharge Relays Dimensions PCB Version Terminal Assignment Terminal Assignment Dimensions Plug-in Version 1 form X (NO DM) 1 form X (NO DM) with resistor 1) Max. continuous current is limited and depends on operating conditions. Consult TE Connectivity for details. 2) Min. 10 fault break operations. Key Features

• Compact high voltage relay for precharge applications up to 450 VDC
• Precharge current up to 20 A
• Limiting break current up to 20 A
• Small package size, low profile
• Quick connect (QC) terminal assignment similar to ISO 7588-1 Typical Applications
• DC high voltage precharge applications in hybrid, full battery electric vehicles and fuel cell cars Contact Data Contact arrangement:

1 Form X (NO DM)

Rated voltage:

400 VDC

Limiting cont. current at 85 °C: n/a Limiting making / breaking current: 20 A >105 ops. / 20 A >10 ops. 2) Operate /release time max. (typ.): 2.5 ms / 1 ms Coil Data Rated coil voltage / power:

12 VDC

Rated coil powe (+23° C): PCB: 2.9 W / Plug-in: 3.5 W 1) Coil resistance (+23° C): PCB: 50 Ω / Plug-in: 41.6 Ω Coil Data Ambient temperature: -40 °C to +85 °C Category and degree of protection: sealed, RT III – i mmersion cleanable Terminal type and mounting: PCB and plug-in/QC Dimensions LxWxH (approx.): PCB: 25.5 x 20.7 x 19.3 mm, (1.0 x 0.8 x 0.8”) Plug-in: 29.9 x 29.9 x 34.7 mm, (1.2 x 1.2 x 1.4”) w/o terminals Weight (approx.): PCB: 17 g (0.6 oz) Plug-in: 39 g (1.4 oz) Ordering Information Mini K HV precharge Relays Product Code Arrangement Coil Terminal / Mounting Coil Suppres- sion Rated Voltage Resistance Part Number V23700-C0001-A408 1 form X (NO DM) 12 VDC PCB, sealed without parallel resistor 400 VDC 50 Ω 2-1904058-5 V23700-F0002-A408 1 form X (NO DM) 12 VDC Plug-in, QC with parallel resistor 400 VDC 41.6 Ω 2-1904058-7

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 57 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 Relays & Contactors EVC 135 Contactor Key Features

• Continuous current up to 135 A
• Load voltage up to 450 VDC 1)
• Short circuit carry capability 2,000 A
• Available in side mount or bottom mount configuration
• Customized connections available Typical Applications
• Main contactor, precharge and auxiliary relay for hybrid and electric vehicles Contact Data Contact arrangement:

Rated voltage:

450 VDC *)

Limiting cont. current at 85 °C: 250 A Limiting making / breaking current: 50 A / 50 A (>50,000 ops.) Short term current rating: (1 min) 400 A Short circuit carry current: 2,000 A Operate /release time max. (typ.): 25 ms / 10 ms Coil Data Rated coil voltage / power:

12 VDC, 24 VDC

Rated coil powe (+23° C):

5.5 W (standard version),

9.5 W (low pull-in version)

Coil resistance (+20 °C): 26 Ω, 15.3 Ω, 3.8 Ω available for different pull-in voltages Coil Data Ambient temperature: -40 °C to +85 °C Category and degree of protection: hermetically sealed Terminal type and mounting: stripped wires (coil) / M5 threaded inserts (load); screws Dimensions LxWxH (approx.): Weight (approx.): 180 g (6.3 oz) Ordering Information EVC 135 Contactor Bottom Mount 1) Consult TE Connectivity for higher voltages. For details please refer to datasheet. Product Code Arrangement Coil (VDC) Econo- mization Coil Suppr. Rated Voltage (VDC) Terminal Type Mounting Resis- tance Part Number Asia Americas EVC 135-4BNGA 1 form X (NO DM) 12 Required On request 1) 450 Stripped wires / Screws Bottom 15.3 Ω 2219560-2 2203194-1 EVC 135-5ANGA 1 form X (NO DM) 12 Optional On request 1) 450 Stripped wires / Screws Bottom 26 Ω 2219560-7 2138622-1 EVC 135-7BNGA 1 form X (NO DM 24 Optional On request 1) 450 Stripped wires / Screws Bottom 96 Ω 2219560-4 2138602-1 EVC 135-4BNHA 1 form X (NO DM 12 Required On request 1) 450 Stripped wires / Screws Side 15.3 Ω 2138168-1 EVC 135-5BNGA 1 form X (NO DM 12 Optional On request 1) 450 Stripped wires / Screws Bottom 26 Ω 2219560-3 2098371-1 EVC 135-6BNGA 1 form X (NO DM 12 Required On request 1) 450 Stripped wires / Screws Bottom 3.8 Ω 2219560-1 2138084-1

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 58 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 EVC 175 Main Contactor Key Features

• Continuous current up to 175 A
• Suitable for voltage levels up to 500 VDC 1)
• Short circuit carry capability 5,000 A
• Mounting in any direction
• Available with dual and single coil Typical Applications
• DC high voltage high current
• Main contactors for hybrid, full battery electric vehicles and fuel cell cars
• Battery charging systems Contact Data Contact arrangement:

Rated voltage:

450 VDC 1)

Limiting cont. current at 85 °C: 175 A Limiting making / breaking current: 210 A / 30 A (>100,000 ops.) Short term current rating: (0.5 min) 500 A Short circuit carry current: (20 ms) 5,000A Operate / release time max. (typ.): 20 / 8 ms at 12 VDC (coil voltage) Coil Data Rated coil voltage / power: 12 VDC Rated coil power (+23 °C): 0.8 W (single coil), 0.49 W (dual coil) 2) Coil resistance (+23 °C): 5 Ω (single coil), 3 / 33 Ω (dual coil) Coil Data Ambient temperature: -40 °C to +85 °C Category and degree of protection: dustproof, IP 50 (upright); IP54 3) (others) Terminal type and mounting: Connector (coil) / M6 bolts (load); screws Dimensions LxWxH (approx.): Weight (approx.): 295 g (10.4 oz) Ordering Information EVC 175 Main Contactor Product Code Arrangement Coil (VDC) Econo- mization Coil Suppr. Rated Voltage (VDC) Terminal Type Mounting Resistance Part Number V23717- A0001-A200 1 form X (NO DM) 12 External economizer External > 36 V 450 Connector/ Screws Side 5 Ω Single coil 6-1904123-6 V23717- A0002-A200 1 form X (NO DM) 12 Internal economizer Internal 450 Connector/ Screws Side 3 / 33 Ω Dual coil 2-1904070-1 Bottom Mount Note: 1) Permitted torque 5 Nm. max. One- time mounting only, no recurring screw fastening permitted. 2) Socket Housing TE Interface 2 pos. MQS Code A, appropriate for socket housing 2 Pos. MQS. TE part number 1-967644-1. 3) Mount load connections first. Tolerances ISO8015 / ISO2768-cL. Consult TE Connectivity for detailed mounting instructions. 1) Consult TE Connectivity for higher voltages. For details please refer to datasheet. 2) Valid for 23°C coil temperature with active economization. 3) Protection class applicable for all mounting orientations except load terminals on top. Relays & Contactors

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 59 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 EVC 250 Main Contactor Key Features

• Continuous current up to 250 A
• Suitable for voltage levels up to
• Short circuit carry capability 6,000 A
• Mounting in any direction
• Available with dual and single coil Typical Applications
• DC high voltage high current
• Main contactors for hybrid, full battery electric vehicles and fuel cell cars
• Battery charging systems Contact Data Contact arrangement:

Rated voltage: Limiting cont. current at 85 °C: 250 A Limiting making / breaking current: 250 A / 100 A (>50,000 ops.) Short term current rating: (1 min) 600 A Short circuit carry current: (25 ms) 6,000 A Operate / release time max. (typ.): 25 ms at 14 VDC (coil voltage) Coil Data Rated coil voltage / power: Rated coil power (+23 °C): 1.0 W min. (single coil),

0.44 W (dual coil)

Coil resistance (+23 °C): 4 Ω (single coil), 3 / 36 Ω (dual coil) Coil Data Ambient temperature: -40 °C to +85 °C Category and degree of protection: dustproof, IP 50 (upright); IP54 (others) Terminal type and mounting: Connector (coil) /M6 bolts (load); screws Dimensions LxWxH (approx.): Weight (approx.): approx. 560 g (19.7 oz) Ordering Information EVC 250 Main Contactor Relays & Contactors 1) Consult TE Connectivity for higher voltages. For details please refer to datasheet. 2) Valid for 23°C coil temperature with active economization. 3) Protection class applicable for all mounting orientations except load terminals on top. Note: 1) Permitted torque 6 Nm max. One- time mounting only, no recurring screw fastening permitted. 2) Socket Housing TE Interface 2 pos. MQS code A, appropriate for socket housing 2 pos. MQS, TE part number 1-967644-1 Prescribed wire cross section = 0.35mm2 min. 3) Mount load connections first. Tolerances ISO8015 / ISO2768-cL. Consult TE Connectivity for detailed mounting instructions. Product Code Arrangement Coil (VDC) Econo- mization Coil Suppr. Rated Voltage (VDC) Terminal Type Mount- ing Resistance Part Number V23720- A0001-A001 1 form X (NO DM) 12 No economizer External > 36 V 450 Connector/ Screws Side 4 Ω Single coil 2-1904070-2 V23720- A0002-A001 1 form X (NO DM) 12 Coil switch Internal 450 Connector/ Screws Side 3 / 36 Ω Dual coil 4-1904065-7 Bottom Mount

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 60 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 Relays & Contactors EVC 250-800 Main Contactor Key Features

• Continuous current up to 250 A
• Suitable for voltage levels up to

800 VDC

• High peak current carrying capability up to 6000 A 1) Typical Applications
• DC high voltage high current
• Main contactors for hybrid, full battery electric vehicles and fuel cell cars
• Battery charging systems Contact Data Contact arrangement:

Rated voltage: Limiting cont. current at 85 °C: 250 A Limiting making / breaking current: 250 A / 50 A (>50,000 ops.) Short term current rating: (1 min) 600 A Short circuit carry current: (25 ms) 6,000 A Operate / release time max. (typ.): 25 ms at 14 VDC (coil voltage) Coil Data Rated coil voltage / power: Rated coil power (+23 °C): 1.0 W min. (single coil), 0.57 W (12 V dual coil), 0.8W (24 V dual coil) 2), Coil resistance (+23 °C): 4 Ω (single coil), 3.2 / 28 Ω (12 V dual coil), 5 / 80 Ω (24 V dual coil) Coil Data Ambient temperature: -40 °C to +85 °C Category and degree of protection: dustproof, IP 50 (upright); IP54 (others) Terminal type and mounting: Connector (coil) /M6 bolts (load); screws Dimensions LxWxH (approx.): Weight (approx.): approx. 560 g (19.7 oz) Bottom Mount Ordering Information EVC 250-800 Main Contactor 1) Values are influenced by system temperature and load current. Consult TE Connectivity for details. 2) Valid for 23°C coil temperature with active economization. 3) Protection class applicable for all mounting orientations except load terminals on top. Product Code Arrangement Coil (VDC) Econo- mization Coil Suppr. Rated Voltage (VDC) Terminal Type Mounting Resis- tance Part Number V23720- M0101-M001 1 form X (NO DM) 12 External economizer tbd 800 Connector/ Screws Side 4 Ω Single coil 4-1904129-0 V23720- M0102-M001 1 form X (NO DM) 12 Dual coil int. switch tbd 800 Connector/ Screws Side 3 / 36 Ω Dual coil 4-1904129-1 V23720- M0112-M001 1 form X (NO DM) 24 Dual coil int. switch tbd 800 Connector/ Screws Side 3 / 36 Ω Dual coil 4-1904130-3 Note: 1) Permitted torque 6 Nm max. One- time mounting only, no recurring screw fastening permitted. 2) Socket Housing TE Interface 2 pos. MQS code A, appropriate for socket housing 2 pos. MQS, TE part number 1-967644-1 Prescribed wire cross section = 0.35mm2 min. 3) Mount load connections first. Tolerances ISO8015 / ISO2768-cL. Consult TE Connectivity for detailed mounting instructions.

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 61 HEMS Product Overview Catalog 1654294-4 Publishxed 04-2017 Relays & Contactors EVC 500 Main Contactor Bottom Mount (without coil economizer) Ordering Information EVC 500 Main Contactor Key Features

• Continuous current up to 500 A
• Load voltage up to 450 VDC 1)
• Short circuit carry capability 3,500 A
• Optional coil economizer
• Robust bottom mounting with optional economizer enclosure Typical Applications
• Main contactor for hybrid and electric vehicles Contact Data Contact arrangement:

Rated voltage:

450 VDC

Limiting cont. current at 85 °C: 500 A Limiting making / breaking current: 150 A / 150 A (>10,000 ops.) Short term current rating: (1 min) 800 A Short circuit carry current: 3,500 A Operate / release time max. (typ.): 20 ms / 12 ms Coil Data Rated coil voltage / power: Rated coil power: PWM required Coil resistance (+23 °C): 3.14 Ω Coil Data Ambient temperature: -40 °C to +85 °C Category and degree of protection: hermetically sealed Terminal type and mounting: Stripped wires (coil) / M8 bolts (load); screws Dimensions LxWxH (approx.): Weight (approx.): 430 g (15.2 oz) 1) Consult TE Connectivity for higher voltages. For details please refer to datasheet. Product Code Arrange- ment Coil (VDC) Econo- mization Coil Suppr. Rated Voltage (VDC) Terminal Type Mounting Resis- tance Part Number Asia Production Americas Prod. EVC 500- A1ANAM 1 form X (NO DM) 12 No economizer External > 40 V 450 Stripped wires / Screws Bottom 3.14 Ω 2219561-1 2098372-1 EVC 500- AAANAM 1 form X (NO DM) 12 Internal PWM Internal 450 Stripped wires / Screws Bottom 3.14 Ω 2299223-2 2098190-1

TE HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 62 TE CONNECTIVITY ONLINE TE.com offers an enhanced digital experience, with more than 250,000 parts profiled. The site has deep, rich product data and easier access to tools and services. Other offerings include improved search and navigation and knowledge and idea sharing. TE.com offers a variety of product-specific catalogs, brochures, white papers and other technical information. To download our literature visit www.te.com/automotiveliterature.html COLLATERAL Search for a specific product by category, part number or document number. www.TE.com PRODUCT INFORMATION You can rely on TE’s PIC Team to answer your general or technical questions. To contact a PIC representative, visit www.TE.com/support-center STAY CONNECTED

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 63 Catalog 1654294-4 Publishxed 04-2017 DISCLAIMER While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information in this catalog, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the informati- on is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference pur- poses only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. TRADEMARKS AMP+, AMP MCP, MCON, MQS, EVC, TE, TE Connectivity, TE Tyco Electronics (logo), TE (logo) and TE connectivity (logo) are trademarks. Other product names, logos, and company names mentioned herein may be trademarks of their respective owners. USCAR is a trademark. COPYRIGHT © 2017 TE Connectivity All rights reserved. TE Connectivity Germany GmbH certified acc. ISO 14001 and ISO/TS 16949:2002 TE Connectivity Germany GmbH Ampèrestrasse 12–14 | 64625 Bensheim | Germany Phone: +49 (0)6251 133-0 Fax: +49 (0)6251 133-1600 Contact / Imprint Product Information Center EMEA Phone: +800 0440-5100 (toll-free) United States – Harrisburg Product Information Center: Phone: +1 800-522-6752 Fax: +1 717-986-7575 South America Phone: +54 11-4733-2015 Fax: +54 11-4733-2083 South Africa – Port Elizabeth Phone: +27 41-503-4500 Fax: +27 41-581-0440 EUROPE UNITED STATES SOUTH AMERICA AFRICA Australia – Sydney Product Information Center: Phone: +61 2-9840-8200 Fax: +61 2-9634-6188 People’s Republic of China Hong Kong Phone: +852 2738-8731 Fax: +852 2735-0243 People’s Republic of China Shanghai Phone: +86 21-3398-0000 Fax: +86 21-3398-1999 Korea – Seoul Phone: +82 2-3415-4500 Fax: +82 2-3486-3810 ASIA / PACIFIC

1654294-4 | Published 04-2017 | ST • 500 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW TE Connectivity Hybrid & Electric Mobility Solutions ONLINE