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©2013 Tyco Electronics Corporation, a TE Connectivity Ltd. company All Rights Reserved *Trademark TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners. 1 of 5 Instruction Sheet TOOLING ASSISTANCE CENTER 1-800-722-1111 PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com 408-10228 PIDG* STRATO-THERM Terminal Crimping Dies 1976976-1 and 1976977-1 21 NOV 13 Rev B Figure 1 1. INTRODUCTION This instruction sheet provides application instructions, maintenance, and inspection procedures for PIDG STRATO-THERM Terminal Crimping Dies 1976976-1 and 1976977-1 used in Battery Tool 1901343-[ ]. These dies will crimp PIDG STRATO-THERM Terminals with a wire size range of 12-10 AWG. Basic instructions on the use of these dies, die adjustments, wire preparation, etc. are provided in Section 2, INSTRUCTIONS. Section 3, MAINTENANCE and INSPECTION PROCEDURES enables you to establish and maintain a die certification program. The dies are coated with oil to prevent rust and corrosion. With this oil from the dies, particularly from the crimping area. Instructions for the Battery Tool 1901343-[ ] are found in Instruction Sheet 408-10070. NOTE Dimensions in this instruction sheet are in millimeters [with inches in brackets]. Figures and illustrations are for reference only and are not drawn to scale. 2. INSTRUCTIONS 2.1. Die Insertion 1. Pivot the latch arm away from the yoke to open the crimping head. 2. Loosen the set screw in the yoke. 3. Insert the shank of the nest into the yoke and tighten the set screw. 4. Extend the ram until the set screw is visible. 5. Loosen the set screw in the ram. 6. Insert the shank of the indenter into the ram and tighten the set screw. 7. Return the ram to the down position. 8. Pivot the latch arm and yoke toward each other until the locking flange secures the latch arm to the yoke. 2.2. Die Removal 1. Pivot the latch arm away from the yoke to open the head. 2. Loosen the set screw in the yoke and remove the nest. 3. Raise the ram to “full-up” position. 4. Loosen the set screw in the ram and remove the indenter. 2.3. Wire Stripping and Crimping Procedure A. Wire Stripping Strip the wires to the dimensions provided in Figure 2. NOTE Refer to Paragraph 2.4 for die insulation crimp adjustment. B. Crimping Procedure DANGER Avoid personal injury. When operation the tool, exercise caution while holding terminals or wire near the crimping area. 1. Select the proper terminal for the wire to be crimped. 2. Place the terminal in the stationary die as shown in Figure 3. NOTE Dies will not accommodate terminals with tongue widths exceeding 11.91 mm [.469 in.]. 3. Jog the ram by pulsing the trigger until the moving die retains, but does not deform the terminal. 4. Insert a stripped wire into the terminal until the wire butts against the locator. Moving Die Color-Code Locator Stationary Die NOTE i NOTE i NOTE i ORIGINAL INSTRUCTIONS
Tools and dies may also be returned to evaluation and repair. For repair service, contact a TE Representative at 1-800-526-5136. 5. REVISION SUMMARY
- Changed die set part number in table in Figure 7 Figure 7 ITEM NO. DESCRIPTION QTY PER DIE SET DIE SET NUMBERS 1976977-1 1976976-1