1976043-1

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DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. A RELEASED 11OCT2012 LG MC A1 ECR-13-012598 08AUG2013 XZ TE B ECR-14-003864 14MAR2014 YY UG Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150253 HOFFNER 10MAY2012 T.ELBIN 11MAY2012 T.ELBIN 11MAY2012 1:1 1 4 B -- - mm 0.5 0.13 0.013 0.0001 A 66 Ocean End Feed Applicator - - ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2150253 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2119951-1 1901697-2 8- 2150253 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150253 -4 - - - 2150253 -5 B FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE PNEUMATIC FEED 2119950-1 2119792-1 - 2119641-1 - 2063440-1 2150253 -6 B NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - - - - - - - - 2150253 -7 B FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2150253 -7 A CRIMP TOOLING KIT - - - - - - - - SET UP GAUGE 2119599-2 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) ITEM NODESCRIPTIONPART NO -2-5-6-7-77 1CRIMPER, RIGHT HAND467342-2 11111 2SPACER, WIRE FUNNEL DEPRESSOR2161331-1 1111- 4BLOCK, FL CRIMPER SPACER238009-1 1111- 5DEPRESSOR,SHEAR2161957-1 1111- 8ANVIL, RIGHT HAND2161935-2 11111 13SPRING, COMPRESSION4-22280-7 1111- 17SCR, BHSC, RoHS (M6 X 12)1-2079383-1 4444- 18FRONT STRIP GUIDE683737-1 1111- 19GUIDE, STRIP, REAR683736-1 1111- 20DRAG2161948-1 1111- 22SPRING, COMPRESSION2-22281-3 2222- 24PLATE, GUIDE, STRIP2161941-1 1111- 25SCR, SKT HD CAP, RoHS, M4 X 351-2168083-6 2222- 27STRIPPER (MACHINING)240639-1 1111- 29SCR, SKT HD CAP, RoHS, M4 X 101-2168083-0 2222- 31SCR, BHSC, RoHS (M4 X 8)2079383-4 2222- 33WASHER, FLAT, REG M41-18028-2 8888- 35BOLT, ADJUSTMENT2119092-1 11-1- 36SPRING, COMPRESSION5-22278-1 2222- 37FA HEAD, ATLANTIC STYLE2119085-1 1111- 38RAM WASHER, PRECISION2119644-5 1111- 39APPLICATOR SHIM PACK2119957-1 11-1- 40DISC, NUMBERED FA WIRE ADJUSTMENT2119645-1 11-1- 41SCR, BHSC, RoHS (M8 X 25)2079383-7 1111- 44RAM,AMP STYLE, END FEED2119369-1 11-1- 46APPLICATOR BASIC ASSEMBLY, EF1-2119655-5 1111- 49SCR, SKT HD CAP M4 X 6.018023-9 1---- 51PAWL,EF,AIR2161952-1 1---- 53NUT, LOCK, HEX, TORQUE (M4)986965-8 2222- 54NUT, HEX, REG, RoHS, M35018030-1 2222- 56SCR, SKT HD CAP, RoHS, M4 X 8.02168083-2 2222- 57SHCS, LOW HEAD, RoHS, M4 X 122168400-1 4444- 60SCR, BHSC, RoHS (M4 X 8)2079383-4 3333- 62SCR, SET, SOC, CONE POINT, M3 x 4.0992763-5 33-3- 63LIMITER, ADJUSTMENT BOLT2119793-1 11-1- 66SCREW, DRIVE, RH, RoHS, 2 x .1882168078-1 2222- 67TAG,IDENTIFICATION2119740-1 1--1- 69SCR, SET, FLT POINT M3 X 10.02-18032-2 1111- 70SCR, SET, FLT POINT M3 X 20.03-18032-3 1111- 71DOCUMENTATION PACKAGE2119956-2 1111- 82SPACER, CRIMPER455888-5 1111- 133SERVO FEED LATCH ASM1633743-1 -11-- 135MEMORY CHIP, PROGRAMMEDSEE NOTE 4 -REFREF-- 137PIN, RETAIN, GRVD, 3/16 X .8543-23627-7 1---- 154STABILIZER2161937-1 1111- 163SPRING, FEED FINGER240638-1 1---- 164COUNTER, MAGNETIC994970-2 REF REFREFREFREF- 166MAGNET, RARE EARTH HIGH ENERGY994969-1 1111- 172RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3 2---- 183FEED FINGER ASSEMBLY,EF1901697-2 -11-- 187PIN, BALL LOCK, THREADED1976043-1 -11-- 205SHEAR, FLOATING467500-1 1111- 206HOLDER, SHEAR, FLOATING2161936-1 1111- 207RETAINER, SHEAR, FLOATING467281-1 1111- 213TAG,IDENTIFICATION2119740-2 -11-- 238AIR FEED MODULE2063440-1 1---- 240SHCS, LOW HEAD, RoHS, M5 X 102168400-7 -22-- 245RAM, AMP STYLE, END FEED, NON-ADJUST2119759-1 --1-- 246SPRING, COMPRESSION1-22279-3 11-1- 247DETENT PIN2119798-1 11-1- 248FEED CAM, AIR FEED2119641-1 1---- 249BUSHING, LCH5-12, MISUMI2079988-1 1---- 250PUSH ROD, AIR FEED2119640-1 1---- 252O-RING, .676 ID, .070 DIA. MAT.8-21084-0 11-1- 260APPLICATOR SHIM PACK2119957-2 --1-- 261RAM WASHER, PRECISION2119644-8 1111- TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: RECPT,ULTRA-FAST FLAG, .250 SERIES WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-2123 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 3-520132-2 9-520132-2 3-521127-2 CRIMP HEIGHT REFERENCE SETTING 6.7 W1__FA_SETTING_1 8.0 W1__FA_SETTING_2 WIRE SIZE CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 APPLICATOR DATA CRIMP SIZE TYPE WIRE 6.02 mm [.237] D INSUL - - APPL INSTRUCTIONS 408-10390 .19 in [4.83mm] .19 in [4.83mm] RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150253 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150253 -5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150253 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT TO CHECK CRIMP HEIGHT. CRIMP SOLDER (n.19 IN [4.83mm] 60/40 SOLID CORE) AND MEASURE AT CENTER OF SLUG. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 4 10 11 12

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. - SEE SHEET 1 - - - Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150253 HOFFNER 10MAY2012 T.ELBIN 11MAY2012 T.ELBIN 11MAY2012 1:1 2 4 B -- - mm 0.5 0.13 0.013 0.0001 A 66 Ocean End Feed Applicator - - ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) FEED TYPE 248 250 249 137 163 172 135 240 133 CAM POSITION SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 238 183 17 27 29 33 166 213 245 246 247 252 260 A REF 164 183 154 206 207 205 13 187 261 PNEUMATIC A AIR FEED 40mm STROKE 30mm STROKE SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED 1 1

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. - SEE SHEET 1 - - - Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150253 HOFFNER 10MAY2012 T.ELBIN 11MAY2012 T.ELBIN 11MAY2012 1:1 3 4 B -- - mm 0.5 0.13 0.013 0.0001 A 66 Ocean End Feed Applicator - - SET UP GAUGE 2119599-2 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2- 2150253 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2119951-1 1901697-2 8- 2150253 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150253 -4 - - - 2- 2150253 -5 B FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE PNEUMATIC FEED 2119950-1 2119792-1 - 2119641-2 - 2063440-1 2- 2150253 -7 B FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2150253 -7 A CRIMP TOOLING KIT - - - - - - - - ITEM NODESCRIPTIONPART NO -21 -22-25-27-77 1CRIMPER, RIGHT HAND467342-2 1111 2SPACER, WIRE FUNNEL DEPRESSOR2161331-1 111- 4BLOCK, FL CRIMPER SPACER238009-1 111- 5DEPRESSOR,SHEAR2161957-1 111- 8ANVIL, RIGHT HAND2161935-2 1111 13SPRING, COMPRESSION4-22280-7 111- 18FRONT STRIP GUIDE683737-1 111- 19GUIDE, STRIP, REAR683736-1 111- 20DRAG2161948-1 111- 22SPRING, COMPRESSION2-22281-3 222- 24PLATE, GUIDE, STRIP2161941-1 111- 25SCR, SKT HD CAP, RoHS, M4 X 351-2168083-6 222- 27STRIPPER (MACHINING)240639-1 111- 29SCR, SKT HD CAP, RoHS, M4 X 101-2168083-0 222- 31SCR, BHSC, RoHS (M4 X 8)2079383-4 222- 33WASHER, FLAT, REG M41-18028-2 888- 36SPRING, COMPRESSION5-22278-1 222- 38RAM WASHER, PRECISION2119644-5 111- 39APPLICATOR SHIM PACK2119957-1 111- 40DISC, NUMBERED FA WIRE ADJUSTMENT2119645-1 111- 41SCR, BHSC, RoHS (M8 X 25)2079383-7 111- 49SCR, SKT HD CAP M4 X 6.018023-9 1--- 51PAWL,EF,AIR2161952-1 1--- 53NUT, LOCK, HEX, TORQUE (M4)986965-8 222- 54NUT, HEX, REG, RoHS, M35018030-1 222- 56SCR, SKT HD CAP, RoHS, M4 X 8.02168083-2 222- 57SHCS, LOW HEAD, RoHS, M4 X 122168400-1 444- 62SCR, SET, SOC, CONE POINT, M3 x 4.0992763-5 333- 63LIMITER, ADJUSTMENT BOLT2119793-1 111- 66SCREW, DRIVE, RH, RoHS, 2 x .1882168078-1 222- 67TAG,IDENTIFICATION2119740-1 1-1- 69SCR, SET, FLT POINT M3 X 10.02-18032-2 111- 70SCR, SET, FLT POINT M3 X 20.03-18032-3 111- 71DOCUMENTATION PACKAGE2119956-2 111- 82SPACER, CRIMPER455888-5 111- 133SERVO FEED LATCH ASM1633743-1 -1-- 135MEMORY CHIP, PROGRAMMEDSEE NOTE 4 -REF-- 137PIN, RETAIN, GRVD, 3/16 X .8543-23627-7 1--- 139BOLT, ADJUSTMENT2119092-2 111- 140RAM, ASIAN STYLE, END FEED2119651-1 111- 141APPLICATOR BASIC ASSEMBLY, EF1-2119655-6 111- 144SCR, BHSC, RoHS (M4 X 16)2079383-8 333- 145DETENT PIN2119798-2 111- 152FEED CAM, AIR FEED2119641-2 1--- 153O-RING, .801 ID, .070 DIA. MAT.8-21084-1 111- 154STABILIZER2161937-1 111- 163SPRING, FEED FINGER240638-1 1--- 164COUNTER, MAGNETIC994970-2 REF REFREFREF- 166MAGNET, RARE EARTH HIGH ENERGY994969-1 111- 172RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3 2--- 183FEED FINGER ASSEMBLY,EF1901697-2 -1-- 186SCR, BHSC, RoHS (M6 X 20)2079383-9 444- 187PIN, BALL LOCK, THREADED1976043-1 -1-- 205SHEAR, FLOATING467500-1 111- 206HOLDER, SHEAR, FLOATING2161936-1 111- 207RETAINER, SHEAR, FLOATING467281-1 111- 213TAG,IDENTIFICATION2119740-2 -1-- 238AIR FEED MODULE2063440-1 1--- 240SHCS, LOW HEAD, RoHS, M5 X 102168400-7 -2-- 246SPRING, COMPRESSION1-22279-3 111- 249BUSHING, LCH5-12, MISUMI2079988-1 1--- 250PUSH ROD, AIR FEED2119640-1 1--- 251FINE ADJUST HEAD ASM, PACIFIC STYLE2119782-1 111- 261RAM WASHER, PRECISION2119644-8 111- TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: RECPT,ULTRA-FAST FLAG, .250 SERIES WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-2123 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 3-520132-2 9-520132-2 3-521127-2 WIRE SIZE CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 CRIMP HEIGHT REFERENCE SETTING 6.7 W1__FA_SETTING_1 8.0 W1__FA_SETTING_2 APPLICATOR DATA CRIMP SIZE TYPE WIRE 6.02 mm [.237] D INSUL - - APPL INSTRUCTIONS 408-10390 .19 in [4.83mm] .19 in [4.83mm] RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150253 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150253 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 153. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TO CHECK CRIMP HEIGHT. CRIMP SOLDER (n.19 IN [4.83mm] 60/40 SOLID CORE) AND MEASURE AT CENTER OF SLUG. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. - SEE SHEET 1 - - - Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150253 HOFFNER 10MAY2012 T.ELBIN 11MAY2012 T.ELBIN 11MAY2012 1:1 4 4 B -- - mm 0.5 0.13 0.013 0.0001 A 66 Ocean End Feed Applicator - - PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) FEED TYPE 152 250 249 238 137 163 172 135 240133 CAM POSITION SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION A 183 REF 8 27 29 33 144 139 140 141 145 153 166 213 246 251 164 154 206 207 205 13 31 144 186 183 261 187 PNEUMATIC A AIR FEED 30mm STROKE SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED