64001-3900 MOLEX2 | Alldatasheet
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Doc. No: ATS-640013900 Release Date: 09-26-03 UNCONTROLLED COPY Page 1 of 9 Revision: K Revision Date: 05-06-08 Hand Crimp Tool Operating Instruction Sheet and Specifications Order No. 64001-3900 Engineering No. MCT-8200 (Replaces 19284-0035)
FEATURES
/square4 Heavy-duty cable crimping tool with hand held precision /square4 Tool can be used with insulated and non-insulated terminals in wire sizes 2 to 8 AWG /square4 A ratchet feature is standard /square4 Perfect for maintenance and lower volume crimping /square4 Long handles provide maximum mechanical advantage which reduces operator fatigue SCOPE Perma-Seal , InsulKrimp , NylaKrimp , VersaKrimp Terminals and Splices 2–8 AWG. Fully insulated an d non-insulated Ring Tongue terminals also Step Down Butt and Parallel Splices. Testing Mechanical The tensile test, or pull test is, a means of evaluating the mechanical properties of the crimped connections. The following charts show the UL and Government specifications (MIL-T-7928) for various wire sizes. The tensile strength is shown in pounds. It indicates the minimum acceptable force to break or separate the terminal from the conductor. Wire Size (AWG) *UL - 486 A *UL – 486 C **Military 8 90 45 225 6 100 50 300 4 140 N/A 400 2 180 N/A 550 *UL - 486 A - Terminals (Copper conductors only) *UL - 486 C - Butt Splices, Parallel Splices **Military – Military Approved Terminals only as li sted The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com Wire Size: 8 8.50mm² Wire Strip Length Insulation Diameter Maximum Terminal No. Terminal Eng No. (REF) In mm In mm 19067-0003 D-950-08 .375 9.53 .350 8.89 19067-0006 D-950-10 .375 9.53 .350 8.89 19067-0008 D-950-14 .375 9.53 .350 8.89 19067-0012 D-950-56 .375 9.53 .350 8.89 19067-0016 D-951-10 .375 9.53 .350 8.89 19067-0018 D-951-14 .375 9.53 .350 8.89 19067-0022 D-951-38 .375 9.53 .350 8.89 Wire Size: 8 8.50mm² Wire Strip Length Insulation Diameter Maximum Terminal No. Terminal Eng No. (REF) In mm In mm 19067-0025 D-951-56 .375 9.53 .350 8.89 19067-0028 D-952-12 .375 9.53 .350 8.89 19067-0030 D-952-38 .375 9.53 .350 8.89 19067-0031 D-952-76 .375 9.53 .350 8.89 19067-0032 D-953-12 .375 9.53 .350 8.89 19067-0033 D-953-34 .375 9.53 .350 8.89 19067-0034 D-953-58 .375 9.53 .350 8.89
Doc. No: ATS-640013900 Release Date: 09-26-03 UNCONTROLLED COPY Page 2 of 9 Revision: K Revision Date: 05-06-08 Wire Size: 8 8.50mm² Wire Strip Length Insulation Diameter Maximum Terminal No. Terminal Eng No. (REF) In mm In mm 19067-0037 D-956-08 .375 9.53 .350 8.89 19067-0039 D-956-10 .375 9.53 .350 8.89 19067-0041 D-956-14 .375 9.53 .350 8.89 19067-0128 D-951-76 .375 9.53 .350 8.89 19067-0129 D-952-58 .375 9.53 .350 8.89 19071-0134 D-650-08X .315 8.00 .385 9.78 19071-0136 D-650-10X .315 8.00 .385 9.78 19071-0140 D-650-14X .315 8.00 .385 9.78 19071-0144 D-650-56X .315 8.00 .385 9.78 19071-0146 D-651-10X .315 8.00 .385 9.78 19071-0148 D-651-14X .315 8.00 .385 9.78 19071-0153 D-651-56X .315 8.00 .385 9.78 19071-0162 D-652-38X .315 8.00 .385 9.78 19071-0164 D-652-58X .315 8.00 .385 9.78 19071-0166 D-652-76X .315 8.00 .385 9.78 19071-0173 D-653-58X .315 8.00 .385 9.78 19071-0176 D-656-06X .315 8.00 .385 9.78 19071-0178 D-656-08X .315 8.00 .385 9.78 19071-0180 D-656-10X .315 8.00 .385 9.78 19071-0182 D-656-14X .315 8.00 .385 9.78 19071-0334 D-652-12X .315 8.00 .385 9.78 19154-0041 D-654X .432 10.97 .385 9.78 19154-0044 DC-654X .420 10.66 .380 9.65 19154-0047 ED-662X .500 12.70 .435 11.05 19164-0079 SD-8 .387 9.83 .370 9.40 19164-0080 SD-656-10 .300 7.60 .375 9.54 19164-0081 SD-651-14 .300 7.60 .375 9.54 19164-0082 SD-652-38 .300 7.60 .375 9.54 19164-0083 SD-651-56 .300 7.60 .375 9.54 19164-0457 SD-652-12 .300 7.60 .375 9.54 19164-0458 SD-253-58 .300 7.60 .375 9.54 19164-0459 SD-253-34 .300 7.60 .375 9.54 19164-0833 SDC-354 .300 7.60 .375 9.54 19193-0146 D-350-08X .315 8.00 N/A N/A 19193-0149 D-350-10 .315 8.00 N/A N/A 19193-0157 D-350-56 .315 8.00 N/A N/A 19193-0159 D-351-10 .320 8.13 N/A N/A 19193-0163 D-351-14 .320 8.13 N/A N/A 19193-0184 D-352-38 .330 8.38 N/A N/A 19193-0186 D-352-56 .330 8.38 N/A N/A 19193-0187 D-352-76 .330 8.38 N/A N/A 19193-0192 D-353-34 .330 8.38 N/A N/A 19193-0195 D-353-58 .330 8.38 N/A N/A 19193-0198 D-356-06 .358 9.08 N/A N/A 19193-0204 D-356-14 .358 9.08 N/A N/A 19205-0004 D-355 .408 10.36 N/A N/A 19215-0034 D-354 .387 9.83 N/A N/A 19215-0037 DC-354 .400 10.16 N/A N/A 19215-0042 ED-362 .500 12.70 N/A N/A Wire Size: 6 16.0mm² Wire Strip Length Insulation Diameter Maximum. Terminal No. Terminal Eng No. (REF) In mm In mm 19063-0050 E-757-10 .368 9.35 .345 8.76 19063-0052 E-757-14 .368 9.35 .345 8.76 19063-0062 E-758-12 .368 9.35 .345 8.76 19063-0066 E-758-58 .368 9.35 .345 8.76 19063-0069 E-760-08 .368 9.35 .345 8.76 19067-0045 E-957-10 .469 11.91 .428 10.87 19067-0047 E-957-14 .469 11.91 .428 10.87 19067-0052 E-957-38 .469 11.91 .428 10.87 19067-0055 E-957-56 .469 11.91 .428 10.87 19067-0059 E-957-76 .469 11.91 .428 10.87 19067-0061 E-958-12 .469 11.91 .428 10.87 19067-0063 E-958-38 .469 11.91 .428 10.87 19067-0065 E-958-76 .469 11.91 .428 10.87 19067-0067 E-960-08 .469 11.91 .428 10.87 19067-0069 E-960-10 .469 11.91 .428 10.87 19067-0071 E-960-14 .469 11.91 .428 10.87 19067-0073 E-960-56 .469 11.91 .428 10.87 19071-0188 E-657-10X .469 11.91 .440 11.18 19071-0190 E-657-14X .469 11.91 .440 11.18 19071-0193 E-657-38X .469 11.91 .440 11.18 19071-0196 E-657-56X .469 11.91 .440 11.18 19071-0201 E-658-12X .469 11.91 .440 11.18 19071-0208 E-658-76X .469 11.91 .440 11.18 19071-0218 E-660-08X .469 11.91 .440 11.18 19071-0221 E-660-10X .469 11.91 .440 11.18 19071-0225 E-660-14X .469 11.91 .440 11.18 19071-0229 E-660-56X .469 11.91 .440 11.18 19154-0047 ED-662X .500 12.7 .435 11.05 19193-0209 E-357-10 .395 9.65 N/A N/A 19193-0212 E-357-14 .395 9.65 N/A N/A 19193-0229 E-358-14 .375 9.52 N/A N/A 19193-0230 E-358-38 .375 9.52 N/A N/A 19193-0233 E-358-58 .375 9.52 N/A N/A 19193-0234 E-358-76 .375 9.52 N/A N/A 19193-0238 E-359-34 .375 9.52 N/A N/A 19193-0243 E-360-08 .392 9.96 N/A N/A 19193-0251 E-360-56 .392 9.96 N/A N/A 19202-0055 E-762 .493 12.51 .345 8.76 19205-0006 E-361 .477 12.12 N/A N/A 19215-0040 E-362 .500 12.70 N/A N/A 19215-0042 ED-362 .500 12.70 N/A N/A Wire Size: 4 25.0mm² Wire Strip Length Insulation Diameter Maximum Terminal No. Terminal Eng No. (REF) In mm In mm 19063-0078 F-766-10 .432 10.97 .432 10.97 19063-0079 F-766-12 .432 10.97 .432 10.97 19063-0080 F-766-14 .432 10.97 .432 10.97
Doc. No: ATS-640013900 Release Date: 09-26-03 UNCONTROLLED COPY Page 3 of 9 Revision: K Revision Date: 05-06-08 Wire Size: 4 25.0mm² Wire Strip Length Insulation Diameter Maximum Terminal No. Terminal Eng No. (REF) In mm In mm 19063-0086 F-767-56 .438 11.11 .432 10.97 19063-0089 F-770-34 .432 10.97 .432 10.97 19067-0076 F-966-12 .501 12.73 .510 12.95 19067-0077 F-966-14 .501 12.73 .510 12.95 19067-0078 F-966-38 .501 12.73 .510 12.95 19067-0079 F-966-56 .501 12.73 .510 12.95 19067-0080 F-966-76 .501 12.73 .510 12.95 19067-0081 F-967-10 .501 12.73 .510 12.95 19067-0082 F-967-14 .501 12.73 .510 12.95 19067-0084 F-967-56 .501 12.73 .510 12.95 19067-0085 F-969-12 .501 12.73 .510 12.95 19067-0087 F-969-58 .501 12.73 .510 12.95 19067-0088 F-970-34 .501 12.73 .510 12.95 19071-0231 F-666-10X .425 10.80 .515 13.08 19071-0234 F-666-12X .425 10.80 .515 13.08 19071-0237 F-666-14X .425 10.80 .515 13.08 19071-0240 F-666-38X .425 10.80 .515 13.08 19071-0243 F-666-56X .425 10.80 .515 13.08 19071-0250 F-667-10X .425 10.80 .515 13.08 19071-0253 F-667-14X .425 10.80 .515 13.08 19154-0048 F-664X .745 19.15 .605 15.37 19193-0254 F-366-10 .447 11.35 N/A N/A 19193-0258 F-366-12 .447 11.35 N/A N/A 19193-0261 F-366-14 .447 11.35 N/A N/A 19193-0278 F-367-56 .447 11.35 N/A N/A 19193-0283 F-369-38 .447 11.35 N/A N/A 19193-0285 F-369-58 .447 11.35 N/A N/A 19193-0289 F-370-34 .447 11.35 N/A N/A 19193-0293 F-370-58 .447 11.35 N/A N/A 19202-0056 F-764 .547 13.89 .432 10.97 19205-0007 F-365 .547 13.89 N/A N/A 19215-0045 F-364 .547 13.89 N/A N/A Wire Size: 2 35.0mm² Wire Strip Length Insulation Diameter Maximum Terminal No. Terminal Eng No. (REF) In mm In mm 19063-0094 G-774-14 .495 12.57 .512 13.00 19063-0097 G-774-58 .495 12.57 .512 13.00 19067-0090 G-974-12 .559 14.20 .600 15.24 19067-0092 G-974-38 .559 14.20 .600 15.24 19067-0093 G-974-56 .559 14.20 .600 15.24 19067-0094 G-974-76 .559 14.20 .600 15.24 19067-0095 G-975-10 .559 14.20 .600 15.24 19067-0096 G-975-14 .559 14.20 .600 15.24 19067-0097 G-975-38 .559 14.20 .600 15.24 19067-0098 G-975-56 .559 14.20 .600 15.24 19067-0099 G-977-34 .559 14.20 .600 15.24 19067-0100 G-977-58 .559 14.20 .600 15.24 Wire Size: 2 35.0mm² Wire Strip Length Insulation Diameter Maximum Terminal No. Terminal Eng No. (REF) In mm In mm 19071-0272 G-674-12X .490 12.45 .650 16.51 19071-0273 G-674-14X .490 12.45 .650 16.51 19071-0277 G-674-58X .490 12.45 .650 16.51 19071-0279 G-675-10X .490 12.45 .650 16.51 19071-0281 G-675-14X .490 12.45 .650 16.51 19071-0283 G-675-38X .490 12.45 .650 16.51 19071-0285 G-675-56X .490 12.45 .650 16.51 19154-0049 G-672X .640 16.25 .650 16.51 19193-0297 G-374-14 .505 12.83 N/A N/A 19193-0298 G-374-38 .505 12.83 N/A N/A 19193-0299 G-374-56 .505 12.83 N/A N/A 19193-0320 G-377-34 .490 12.45 N/A N/A 19205-0008 G-373 .680 17.27 N/A N/A 19215-0046 G-372 .610 15.49 N/A N/A MILITARY Wire Size: 8 8.50mm² Wire Strip Length Insulation Diameter Maximum Terminal No. Terminal Eng No. (REF) In mm In mm 19193-0152 D-350-14 .315 8.00 N/A N/A 19193-0167 D-351-38 .320 8.13 N/A N/A 19193-0171 D-351-56 .320 8.13 N/A N/A 19193-0179 D-352-12 .330 8.38 N/A N/A 19193-0200 D-356-08 .358 9.08 N/A N/A 19193-0202 D-356-10 .358 9.08 N/A N/A MILITARY Wire Size: 6 16.0mm² Wire Strip Length Insulation Diameter Maximum. Terminal No. Terminal Eng No. (REF) In mm In mm 19063-0054 E-757-38 .368 9.35 .345 8.76 19063-0056 E-757-56 .368 9.35 .345 8.76 19063-0071 E-760-10 .368 9.35 .345 8.76 19063-0073 E-760-14 .368 9.35 .345 8.76 19193-0216 E-357-38 .395 9.65 N/A N/A 19193-0219 E-357-56 .395 9.65 N/A N/A 19193-0226 E-358-12 .375 9.52 N/A N/A 19193-0245 E-360-10 .392 9.96 N/A N/A 19193-0248 E-360-14 .392 9.96 N/A N/A MILITARY Wire Size: 4 25.0mm² Wire Strip Length Insulation Diameter Maximum Terminal No. Terminal Eng No. (REF) In mm In mm
Doc. No: ATS-640013900 Release Date: 09-26-03 UNCONTROLLED COPY Page 7 of 9 Revision: K Revision Date: 05-06-08 Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long-life tested. All tools are warranted free of manufacturing defects for a period of 30 days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will not be applicable to alter, misused or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. Hand held crimping tools are intended for low volume, prototyping, or repair requirements only. Caution: Repetitive use of this tool should be avoided.
Doc. No: ATS-640013900 Release Date: 09-26-03 UNCONTROLLED COPY Page 8 of 9 Revision: K Revision Date: 05-06-08 Figure 8 6 4 (2) (2) (2) PARTS LIST Item Order No Description Quantity 64001-3900 Hand Crimp Tool Figure 8 1 63810-0600 17” Handle (OPT #HS-HAND-432) 1 2 64001-3970 Tooling Kit 1 Tooling Kit Only 3 64001-3901 Conductor Punch/Anvil 1 4 64001-3902 Conductor Punch/Anvil 1 5 64001-3910 Link 2 6 64001-3911 Rocker 1 7 63700-3374 Stripper Bolt 2 8 63700-3375 Nut 2
9 N/A 5/16” - Washer 2**
** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270).
Doc. No: ATS-640013900 Release Date: 09-26-03 UNCONTROLLED COPY Page 9 of 9 Revision: K Revision Date: 05-06-08 Certificate of Calibration Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style. Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com