1909763-1

1909763-1 TEC | Alldatasheet

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Technical content

27May2011 Rev.A Page 1 of 9 UMCC RF CONNECTOR

1 Purpose:

This is a product qualification test. The purpose of this test is to evaluate the performance of UMCC RF Connector. Testing was performed on below products to determine it compliance with the requirements of product design objective 108L112005 Rev 2.

2 Scope:

This test report covers the electrical and mechanical performance of UMCC RF Connector. Testing was performed at Tyco Electronics Shanghai Electrical Components Test Laboratory from Mar 26 to May 10.

3 Conclusion:

The test result is pass. 4 UMCC RF Connector is as shown in fig.1. Fig 1

5 Test Specimens

Test specimens were representative of normal production lots. Specimens indentified with the following part numbers were used for test: Description Part Number Quantity UMCC HEADER 1909763-1 40 UMCC PLUG 2081168-1 40x2

6 Test Method

6.1 Examination of Product

Visual inspection: Visual and dimensional inspection per product drawing. Requirements: No physical damage.

6.2 Low Level Contact Resistance

Subject specimens to 20millivolts maximum open circuit voltage and 10milliamperes maximum current, take the resistance of the wire only away from measurement. Requirements: outer contact ≤ 10mΩ(Initial); center contact ≤ 20mΩ(Initial); ≤ 15mΩ(Final) ; ≤ 25mΩ(Final). Test method: MILLSTDL202, method 307

27May2011 Rev.A Page 2 of 9 Fig.2

6.3 Insulation Resistance

Subject specimens to 100VDC, 1minute hold. Test between adjacent contacts. Requirements: 500 M Ωmin.(Initial), 100 M Ωmin.(Final) Test method: MILLSTDL202, method 302

6.4 Withstanding Voltage

Subject specimens to 200VAC(rms) at sea level. Test between adjacent contacts. Requirements: one minute hold with no breakdown, creeping discharge or flashover. Test method: MILLSTDL202, method 301

6.5 Voltage Standing Wave Ratio(VSWR)

Test Frequency: 100M~6GHz Requirements:: plug: 1.3 Max @ 0.1~3GHz; 1.5 Max @ 3~6GHz Receptacle: 1.3Max @ 0.1~3GHz; 1.4 Max @ 3~6GHz Test method: EIAL364L108 Plug: Receptacle: Fig.3

6.6 Unmating Force

Unmated the receptacle connector and plug at mad. Rate of 25 ±3mm per minute along the mating by the pushLon/pull off machine. Requirements: Total unmating force: 5N min. (initial), 3N min. ( after 30cycles) Test method: EIAL364L13, condition A

6.7 Durability

Unmated the receptacle connector and plug 30 cycles at a speed of 25 ±3mm per minute along the mating by the pushLon/pull off machine. Requirements: after 30 cycles, matched with contact resistance requirement Test method: EIAL364L09

6.8 Crimp Strength

27May2011 Rev.A Page 3 of 9 Pull the cable as shown in Fig 4 at a speed of 25 ±3mm per minute by tensile strength machine. Requirements: Cable 0.81,1.13,1.32: 10N min. Fig.4

6.9 Cable Retention Force

Apply force on the cable as shown in fig5. during the testing ,run 100mADC to check electrical discontinuity. Requirements: No discontinuity of 1microsecond or longer duration. See Note Fig.5

6.10 Vibration

Frequency: 10HzL100HzL10Hz/15 minutes.( 6G), duration cycle: 3 mutually perpendicular directions, 5 cycles (75minutes) each direction. Requirements: No discontinuity of 1microsecond or longer duration. See Note

6.11 Shock

100mA DC, Peak value of acceleration: 735m/s 2(75g), duration:11ms, WaveForm: half sinusoidal, Directions, cycle: Frequency: 10HzL100HzL10Hz/15 minutes. Amplitude 1.5mm PLP, duration cycle: 3 mutually perpendicular directions, 5 cycles (75minutes) each direction. Requirements: No discontinuity of 1microsecond or longer duration. See Note Test method: MILLSTDL202, method 213, condition B.

6.12 Thermal Shock

6.13 Humidity

Apply the following environment to the mated specimens. Temperature: 40°C ±2°C Humidity:90~95%RH Duration:96h

6.14 Salt Spray

Subject mated specimens to 35±2 ºC and 5±1% spray for 48 hours. Test method: MILLSTDL202, Method 101, Condition B.

6.15 High Temperature Life

Subject mated specimens to 90±2 ºC for 96 hours. Test method: EIAL364L17

27May2011 Rev.A Page 4 of 9

7 The test was conducted in the following environmental conditions prevailed during testing:

Temperature: 15°C to 35°C Relative Humidity: 25% to 75%

8 Test Sequence

9 Test Result

9.1 Gray Wire

Group Test Item N Condition Max Min Ave Requirement Judgment Examination of Product 4 Initial No physical damage occurred. No abnormalities Pass 2.939 1.132 1.651 <10mΩ Outer contact Pass Low Level Contact Resistance 4 Initial 5.761 3.177 4.343 <20mΩ Center contact Pass Insulation Resistance 4 Initial >4.546x10 5 >500MΩ Pass Dielectric Withstanding Voltage 4 Initial No flashov er, no breakdown No abnormalities Pass Test Group 1 2 3 4 5 6 7 8 9 10 Test Items Test Sequence Examination of product 1 1 1 1 1 1 1 1 1 1 Low Level Contact Resistance 2 2,6 2,4 2,4 2,4 2,5 2,5 2,4 Insulation Resistance 3 3,6 3,6 Dielectric Withstanding Voltage 4 VSWR 2 Crimp Strength 3 Unmating Force 3,5 Durability 4 Cable Retention Force 3 Vibration 3 Mechanical Shock 3 Thermal Shock 4 Humidity 4 Salt Spray 2 High Temperature Life 3 Final Examination of product 5 5 5 5 7 7 3 5

27May2011 Rev.A Page 5 of 9 Test Result Group Test Item N Condition Max Min Ave Requirement Judgment Examination of Product 4 Initial No physical damage occurred. No abnormalities Pass VSWR 4 Initial 1.1463 1.1152 1.1302 <1.4 0.1~6GHz Pass 2 Crimp Strength 5 Final 18.160 18.081 18.121 >10N Pass Test Result Group Test Item N Condition Max Min Ave Requirement Judgment Examination of Product 4 Initial No physical damage occurred. No abnormalities Pass 3.597 2.214 2.908 <10mΩ Outer contact Pass Low Level Contact Resistance 4 Initial 4.647 2.153 3.334 <20mΩ Center contact Pass Unmating Force 4 Initial 17.877 9.212 12.801 >5N Pa ss Durability 4 Final No physical damage occurred. No abnormalities Pass Unmating Force 4 Final 13.127 9.452 11.244 >3N Pass 5.254 3.917 4.709 <15mΩ Outer contact Pass Low Level Contact Resistance 4 Final 12.431 10.724 11.407 <25mΩ Center contact Pass Test Result Group Test Item N Condition Max Min Ave Requirement Judgment Examination of Product 4 Initial No physical damage occurred. No abnormalities Pass 3.676 2.391 3.186 <10mΩ Outer contact Pass Low Level Contact Resistance 4 Initial 7.525 4.048 5.277 <20mΩ Center contact Pass Cable Retention Force 4 Initial No electrical discontinuity great than 1us occurred No abnormalities Pass 5.677 3.617 4.740 <15mΩ Outer contact Pass Low Level Contact Resistance 4 Final 11.013 8.489 9.557 <25mΩ Center contact Pass Test Result Group Test Item N Condition Max Min Ave Requirement Judgment Examination of Product 4 Initial No physical damage occurred. No abnormalities Pass 4.954 2.021 3.350 <10mΩ Outer contact Pass Low Level Contact Resistance 4 Initial 8.772 2.766 6.176 <20mΩ Center contact Pass Vibration 4 Final No electrical discontinuity great than 1us occurred No abnormalities Pass 8.721 8.374 8.490 <15mΩ Outer contact Pass Low Level Contact Resistance 4 Final 11.202 7.870 8.490 <25mΩ Center contact Pass Group Test Item N Condition Test Result Requirement Judgment

27May2011 Rev.A Page 6 of 9 Max Min Ave Examination of Product 4 Initial No physical damage occurred. No abnormalities Pass 3.573 2.207 2.892 <10mΩ Outer contact Pass Low Level Contact Resistance 4 Initial 7.007 2.474 4.680 <20mΩ Center contact Pass Mechanical Shock 4 Final No electrical discontinuity great than 1us occurred No abnormalities Pass 8.762 7.603 8.143 <15mΩ Outer contact Pass Low Level Contact Resistance 4 Final 11.840 10.158 10.751 <25mΩ Center contact Pass Test Result Group Test Item N Condition Max Min Ave Requirement Judgment Examination of Product 4 Initial No physical damage occurred. No abnormalities Pass 3.960 1.949 2.922 <10mΩ Outer contact Pass Low Level Contact Resistance 4 Initial 8.265 4.827 6.557 <20mΩ Center contact Pass Insulation Resistance 4 Initial >2.026x10 5 >500 MΩ Pass Thermal Shock 4 Final No physical damage occurred. No abnormalities Pass 4.120 2.770 3.618 <15mΩ Outer contact Pass Low Level Contact Resistance 4 Final 12.900 10.630 11.943 <25mΩ Center contact Pass Insulation Resistance 4 Initial >6.226x10 4 >100 MΩ Pass Test Result Group Test Item N Condition Max Min Ave Requirement Judgment Examination of Product 4 Initial No physical damage occurred. No abnormalities Pass 3.291 1.815 2.619 <10mΩ Outer contact Pass Low Level Contact Resistance 4 Initial 7.970 5.135 6.869 <20mΩ Center contact Pass Insulation Resistance 4 Initial >3.987x10 5 >500 MΩ Pass Humidity 4 Final No electrical discontinuity great than 1us occurred No abnormalities Pass 6.790 4.090 4.928 <15mΩ Outer contact Pass Low Level Contact Resistance 4 Final 14.87 5.72 10.343 <25mΩ Center contact Pass Insulation Resistance 4 Initial >1.677x10 3 >100 MΩ Pass Test Result Group Test Item N Condition Max Min Ave Requirement Judgment Examination of Product 4 Initial No physical damage occurred. No abnormalities Pass Salt Spray 4 Final No physical damage occurred. No abnormalities Pass

27May2011 Rev.A Page 7 of 9 Test Result Group Test Item N Condition Max Min Ave Requirement Judgment Examination of Product 4 Initial No physical damage occurred. No abnormalities Pass 4.848 2.041 3.699 <10mΩ Outer contact Pass Low Level Contact Resistance 4 Initial 7.732 6.839 7.161 <20mΩ Center contact Pass High Temperature Life 4 Final No physical damage oc curred. No abnormalities Pass 4.610 3.470 3.898 <15mΩ Outer contact Pass Low Level Contact Resistance 4 Final 9.350 7.310 8.513 <25mΩ Center contact Pass

9.2 Black Wire:

Group Test Item N Condition Max Min Ave Requirement Judgment Examination of Product 4 Initial No physical damage occurred. No abnormalities Pass 2.876 2.015 2.550 <10mΩ Outer contact Pass Low Level Contact Resistance 4 Initial 5.783 2.325 3.825 <20mΩ Center contact Pass Insulation Resistance 4 Initial >3.879x10 5 >500MΩ Pass Dielectric Withstanding Voltage 4 Initial No flashov er, no breakdown No abnormalities Pass Test Result Group Test Item N Condition Max Min Ave Requirement Judgment Examination of Product 4 Initial No physical damage occurred. No abnormalities Pass VSWR 4 Initial 1.0922 1.0775 1.0871 <1.4 0.1~6GHz Pass 2 Crimp Strength 5 Final 16.770 16.166 16.468 >10N Pass Test Result Group Test Item N Condition Max Min Ave Requirement Judgment Examination of Product 4 Initial No physical damage occurred. No abnormalities Pass 4.438 2.034 3.617 <10mΩ Outer contact Pass Low Level Contact Resistance 4 Initial 9.285 5.730 7.660 <20mΩ Center contact Pass Unmating Force 4 Initial 18.433 12.853 14.485 >1.4N Pass Durability 4 Final No physical damage occurred. No abnormalities Pass Unmating Force 4 Final 12.738 9.315 10.806 >1.4N Pa ss 6.098 4.109 4.971 <15mΩ Outer contact Pass Low Level Contact Resistance 4 Final 11.640 10.223 10.959 <25mΩ Center contact Pass Group Test Item N Condition Test Result Requirement Judgment

27May2011 Rev.A Page 8 of 9 Max Min Ave Examination of Product 4 Initial No physical damage occurred. No abnormalities Pass 4.715 2.361 3.660 <10mΩ Outer contact Pass Low Level Contact Resistance 4 Initial 5.584 4.717 5.147 <20mΩ Center contact Pass Cable Retention Force 4 Initial No electrical discontinuity great than 1us occurred No abnormalities Pass 5.536 4.277 4.847 <15mΩ Outer contact Pass Low Level Contact Resistance 4 Final 10.330 8.609 9.489 <25mΩ Center contact Pass Test Result Group Test Item N Condition Max Min Ave Requirement Judgment Examination of Product 4 Initial No physical damage occurred. No abnormalities Pass 5.242 3.335 4.151 <10mΩ Outer contact Pass Low Level Contact Resistance 4 Initial 4.626 3.461 4.048 <20mΩ Center contact Pass Vibration 4 Final No electrical discontinuity great than 1us occurred No abnormalities Pass 7.261 5.180 5.730 <15mΩ Outer contact Pass Low Level Contact Resistance 4 Final 12.838 10.111 11.251 <25mΩ Center contact Pass Test Result Group Test Item N Condition Max Min Ave Requirement Judgment Examination of Product 4 Initial No physical damage occurred. No abnormalities Pass 4.207 2.379 3.284 <10mΩ Outer contact Pass Low Level Contact Resistance 4 Initial 6.417 3.922 4.767 <20mΩ Center contact Pass Mechanical Shock 4 Final No electrical discontinuity great than 1us occurred No abnormalities Pass 8.959 7.525 8.385 <15mΩ Outer contact Pass Low Level Contact Resistance 4 Final 12.418 10.469 11.479 <25mΩ Center contact Pass Test Result Group Test Item N Condition Max Min Ave Requirement Judgment Examination of Product 4 Initial No physical damage occurred. No abnormalities Pass 6.433 3.105 4.998 <10mΩ Outer contact Pass Low Level Contact Resistance 4 Initial 9.780 4.995 6.606 <20mΩ Center contact Pass Insulation Resistance 4 Initial >2.379x10 5 >500 MΩ Pass Thermal Shock 4 Final No electrical discontinuity great than 1us occurred No abnormalities Pass 5.760 2.670 3.945 <15mΩ Outer contact Pass Low Level Contact Resistance 4 Final 10.280 8.210 9.185 <25mΩ Center contact Pass Insulation Resistance 4 Initial >1.784x10 3 >100 MΩ Pass

27May2011 Rev.A Page 9 of 9 Test Result Group Test Item N Condition Max Min Ave Requirement Judgment Examination of Product 4 Initial No physical damage occurred. No abnormalities Pass 3.623 2.420 2.976 <10mΩ Outer contact Pass Low Level Contact Resistance 4 Initial 9.798 4.661 6.883 <20mΩ Center contact Pass Insulation Resistance 4 Initial >4.537x10 5 >500 MΩ Pass Humidity 4 Final No electrical discontinuity great than 1us occurred No abnormalities Pass 5.280 2.920 4.035 <15mΩ Outer contact Pass Low Level Contact Resistance 4 Final 15.950 8.220 12.295 <25mΩ Center contact Pass Insulation Resistance 4 Initial >1.224x10 3 >100 MΩ Pass Test Result Group Test Item N Condition Max Min Ave Requirement Judgment Examination of Product 4 Initial No physical damage occurred. No abnormalities Pass Salt Spray 4 Final No physical damage occurred. No abnormalities Pass Test Result Group Test Item N Condition Max Min Ave Requirement Judgment Examination of Product 4 Initial No physical damage occurred. No abnormalities Pass 6.482 2.241 3.441 <10mΩ Outer contact Pass Low Level Contact Resistance 4 Initial 10.175 8.306 9.136 <20mΩ Center contact Pass High Temperature Life 4 Final No physical damage oc curred. No abnormalities Pass 4.820 3.950 4.470 <15mΩ Outer contact Pass Low Level Contact Resistance 4 Final 12.210 7.550 10.630\` <25mΩ Center contact Pass