408-10050 TEC | Alldatasheet
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1 of 8 © 2016 TE Connectivity Ltd. family of companies. All Rights Reserved. *Trademark TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names m ay be trademarks of their respective owners. PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com. 408-10050
31 AUG 16 Rev D
- INTRODUCTION This instruction sheet provides instruction on application, maintenance and inspection procedures for dies that crimp SOLISTRAND ring tongue terminals, butt splices and parallel splices. These d ies are used to crimp product on solid or stranded copper wire. The dies are used in Battery Operated Hand Tool PN ’s 1901343-1, - 2, -3, -4 and 2217330-1, -2 and -5 (Customer Manual 409-10070). Read these instructions and all applicable references before inserting any die assemblies and crimping any terminals. See Table 1 Reasons for reissue of this instruction sheet are provided in Section 7, REVISION SUMMARY. NOTE Dimensions in this instruction sheet are in millimeters [with inches in brackets]. Illustrations are for reference only and not drawn to scale. 2. DESCRIPTION Each die assembly consists of a nest and an indenter, ordered separately, which are retained in the cr imping head by set screws. The nest is positioned in the yoke of the crimping head and the indenter is positioned in the ram of the tool, in all applications. Crimping Dies Tool PN 2217330 for SOLISTRAND* Terminals and Splices ORIGINAL INSTRUCTIONS
- DIE INSTALLATION AND REMOVAL Refer to Table 1 and determine the correct die assembly and wire size for the terminal splice part num ber. DANGER Avoid personal injury. Exercise extreme caution when using the tool. 3.1. Die Installation 1. Pivot the latch arm away from the yoke to open the crimp head. 2. Loosen the set screw in the yoke. 3. Insert the shank of the nest into the yoke and tighten the set screw. 4. Extend the ram until the set screw is visible. 5. Loosen the set screw in the ram. 6. Insert the shank of the indenter into the ram and tighten the set screw. 7. Return the ram to the down position. 8. Pivot the latch arm and yoke toward each other until the locking flange secures the latch arm to th e yoke. CAUTION Always make sure the yoke and latching arm are secured by the locking flange before cycling the too l. Nominal Wire Size mm2 (Circular Mil Area Range) Typical Product Dies Mm2 AWG Nest Indenter 7-8 8 6.637-10.539 [13,100-20,800] 33463 RTT(3) 1901001-1(2) 1901002-2(2) 13-15 6 10.539-16.771 [20,800-33,100] 33466 RTT(3) 1901000-1(2) 1901002-1(2) 21 4(1) 16.771-26.653 [33,100-52,600] 34323 (1) STRATO-THERM 4 AWG can only be crimped with 2217330-[ ] Revision G or higher (2) Also used for STRATO-THERM* Heat Resistant Uninsulated Terminals (3) RTT = Ring Tongue Terminals (4) BS = Butt Splice Table 1 3.2. Die Removal 1. Pivot the latch arm away from the yoke to open the head. 2. Loosen the set screw in the yoke and remove the nest. 3. Raise the ram to full up position. 4. Loosen the set screw in the ram and remove the indenter.
(Circular Mil Area) Strip Lengths mm [inch] mm2 AWG Ring Tongue Terminals Butt Splices Parallel Splices 7-8 8 6.637-10.539 [13,100-20,800] 8.334 [.328] 9.128 [.359] 10.319 [.406] 11.112 [.437] 10.319 [.406] 11.112 [.437] 13-15 6 10.539-16.771 [20,800-33,100] 9.922 [.391] 13.225 [.522] 11.906 [.469] 12.700 [.500] 11.112 [.437] 11.905 [.469] 21 4(1) 16.771-26.653 [33,100-52,600] 11.509 [.453] 12.302 [.484] 13.493 [.531] 14.288 [.563] 13.493 [.531] 14.288 [.563] (1) STRATO-THERM 4 AWG can only be crimped with 2217330-[ ] Revision G or higher Figure 2 4. WIRE STRIPPING AND CRIMPING PROCEDURE 4.1. Wire Stripping Strip the wire to the dimensions listed in Figure 2. CAUTION DO NOT nick or cut the wire strands. DANGER AVOID PERSONAL INJURY. When operating the tool, exercise caution while holding the termi nals, splices or wire near the crimping area. 4.2. Crimping Procedure 1. Ensure the wire range or size stamped on the terminal or splice corresponds with the size being us ed with the wire size or range stamped on the nest and indenter. 2. Pivot the latch arm away from the yoke to open the head.
- Center terminal or splice in the nest as shown in Figure 3. For best results, when brazed seam on terminal or splice is visible, position seam toward indenter. Figure 3 4. Holding the terminal or splice in place, pivot the latch arm and yoke toward each other until the loc king flange secures the latch arm to the yoke. CAUTION Always make sure the yoke and latching arm are secured by the locking flange before cycling the too l. 5. Activate the tool so the ram advances and holds terminal or splice in place. CAUTION DO NOT deform terminal or splice wire barrel. 6. Insert stripped wire into: terminal or parallel splice until end of conductor is flush with or extended slightly beyond end of wire barrel. butt splice until end of conductor butts against splice wire stop. 7. Activate the tool to complete the crimp. NOTE If the terminal or splice sticks in the die after crimping, grasp the wire close to the crimp and apply a rocking motion to free it. 8. Pivot the latch arm away from the yoke to open the head. 9. Remove the crimped terminal or splice from the tool. 10. For butt splice, repeat steps 2 thru 9 for other wire barrel. 11. Refer to paragraph 5.1. for standard terminal, butt and parallel splice inspection procedure. 5. INSPECTION/MAINTENANCE DANGER Remove battery from tool before performing maintenance, adjustments, inspections and repairs. Each die assembly is inspected before shipment. It is recommended that the die assembly be inspected immediately upon arrival at your facility to ensure that it conforms to the gage dimensions provided in Figure 7 and that it has not been damaged during shipment.
5.1. Crimp Inspection (Figure 4) NOTE The accompanying procedure is included as an aid to the local operator ONLY. It is not intended to serve as a quality control procedure for qualifying finished crimps on SOLISTRAND terminals or splices. Inspect crimped terminals or splices by checking the features described in Figure 4 . USE ONLY terminals or splices that meet the conditions shown in the ACCEPT column. Terminals and splices displaying the features shown in the REJECT column can be avoided by careful use of these instructions and by perf orming the maintenance and inspection procedures described in paragraphs 5.2. and 5.3. Figure 4
5.2. Daily Maintenance It is recommended that each operator of the dies be made aware of, and responsible for, the following steps of daily maintenance: 1. Remove dust, moisture, and other contaminants from the dies with a clean brush, or a clean, soft, lint – free cloth. DO NOT use objects that could damage the dies. 2. If dies are coated with oil or preservative, wipe clean – particularly in the crimping areas – before placing them in use. 3. When dies are not in use, make certain all surfaces are protected with a THIN coat of any good SAE No. 20 motor oil, and mate and store them in a clean, dry area. 5.3. Periodic Inspection Regular inspections should be performed by quality control personnel. A record of sche duled inspections should remain with the dies or be made available to supervisory personnel responsible for the dies. Though recommendations call for at least a monthly inspection, the inspection frequency should be based upon the amount of use, working conditions, operator training and skill, and established company standards. These inspections should be performed in the following sequence: Visual Inspection (Figure 5) 1. Remove all lubrication and accumulated film by immersing the dies in a suitable d egreaser that will not affect paint or plastic material. 2. Check all surfaces for wear. Inspect the crimp area for flattened, chipped, cracked, worn, or broken areas. See Figure 5. If damage is evident, the die must be replaced. Figure 5
- REPLACEMENT PARTS Order replacement dies through your TE Representative or call 1-800-526-5142, or send a f acsimile of your purchase order to 1-717-986-7605, or write to: CUSTOMER SERVICE (038-035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105-3608 7. REVISION SUMMARY Revisions to this instruction sheet include: Add tool PN 2217330. Adjusted Figure numbers to accommodate Table 1. Removed 34-35 mm2 (2 AWG) capability using nest PN 1901000-3.