DATASHEET SEARCH SITE | WWW.ALLDATASHEET.COM
Document overview
- Manufacturer or author: Provided By ALLDATASHEET.COM(FREE DATASHEET DOWNLOAD SITE)
- PDF pages: 4
Technical content
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2151034 B. WEAVER 21OCT2011 G. HOFFNER 21OCT2011 T. ELBIN 21OCT2011 1:1 1 4 E -- - mm A 66 OCEAN SIDE FEED APPLICATOR 2011 - - 2011 C ECR-15-001464 29JAN2015 LG TE D ECR-15-011872 10AUG2015 JH UG D1 ECR-15-016137 04NOV2015 JH JDG E ECR-16-016256 16NOV2016 TB CT ITEM NODESCRIPTIONPART NO-2-5-6-7-77 464290-1 CRIMPER, SEMI-FLAT 22-18464290-111111 238009-3 BLOCK, FL CRIMPER SPACER238009-31111- 462431-1 WIRE FUNNEL462431-11111- 2-690468-5 DEPRESSOR SHEAR, REAR2-690468-51111- 803925-2 GUIDE, CARRIER SCRAP803925-21111- 464291-4 ANVIL, SAND-BLASTED 22-18464291-411111 462843-5 TERMINAL SUPPORT462843-51111- 462843-6 TERMINAL SUPPORT462843-61111- 356885-4 STOP, SHEAR356885-41111- SIMP_3-22280-3 SPRING, COMPRESSION3-22280-31111- 2280441 INSERT, SHEAR2280441-11111- 2119862-2 SHEAR HOLDER, REAR2119862-21111- 2161335-2 SHEAR PLATE, REAR2161335-21111- 1-2168083-1 SCR, SKT HD CAP, RoHS, M3 X 61-2168083-14444- 469542-3 REAR FLOATING SHEAR469542-31111- 463460_HOLD_DOWN-3 HOLD DOWN, TERMINAL463460-31111- 2119533 STRIPPER, SIDE FEED2119533-11111- 1-18028-2 WASHER, FLAT, REG M41-18028-21111- 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.02168083-21111- 462431-6 WIRE FUNNEL462431-61111- 980371-4 SCR, SKT HD SHLDR 5.0 DIA X 6.0980371-41111- 684042-4 GUIDE, STRIP, FRONT684042-41111- 240792-1 DRAG, TERMINAL240792-11111- 356835-1 LEVER, DRAG RELEASE356835-11111- SIMP_22281-9 SPRING, COMPRESSION22281-92222- 2161336-1 PLATE, REAR STRIP GUIDE2161336-11111- 1-2168083-4 SCR, SKT HD CAP, RoHS, M4 X 51-2168083-42222- 2161328 HEX HEAD, FLANGED, M5 x 8mm LONG2161328-11111- SIMP_5-22278-1 SPRING, COMPRESSION5-22278-12222- 2119092-1 BOLT, ADJUSTMENT2119092-111-1- 2119085_PRE_REV_K FA HEAD, ATLANTIC STYLE2119085-11111- 2119644-2 RAM WASHER, PRECISION2119644-21111- 2119957-1 APPLICATOR SHIM PACK2119957-111-1- 2119645 DISC, NUMBERED FA WIRE ADJUSTMENT2119645-111-1- 2079383-7 SCR, BHSC, RoHS (M8 X 25)2079383-71111- 462433-6 SUPPORT, INSULATION462433-61111- 462433-7 SUPPORT, INSULATION462433-71111- 2119370 RAM, AMP STYLE, SIDE FEED2119370-111-1- 1-2119656-9 APPLICATOR BASIC ASSEMBLY, SF1-2119656-91111- 18023-9 SCR, SKT HD CAP M4 X 6.018023-91---- 2168083-8 SCR, SKT HD CAP, RoHS, M4 X 162168083-82222- 2168400-1 SHCS, LOW HEAD, RoHS, M4 X 122168400-14444- 462427-2 FINGER, FEED462427-21---- 5-18022-5 SCR, HEX HD CAP, M4 X 6.05-18022-51---- 2079383-4 SCR, BHSC, RoHS (M4 X 8)2079383-41111- 2-18032-5 SCR, SET, FLT POINT M5 X 20.02-18032-52222- 992763-5 SCR, SET, SOC, CONE POINT, M3 x 4.0992763-533-3- 2119793 LIMITER, ADJUSTMENT BOLT2119793-111-1- 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .1882168078-12222- 2119740-1 TAG,IDENTIFICATION2119740-11--1- 1-18028-4 WASHER, FLAT, REG M31-18028-42222- 2161331 SPACER, WIRE FUNNEL DEPRESSOR2161331-11111- 2161332-2 DEPRESSOR, WIRE FUNNEL2161332-21111- 2119956-1 DOCUMENTATION PACKAGE2119956-11111- 240641-6 SPACER240641-61111- 455888-4 SPACER, CRIMPER455888-41111- 2168083-6 SCR, SKT HD CAP, RoHS, M5 X 652168083-61111- 2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.02168083-14444- 1-690438-0 FRONT STRIP GUIDE1-690438-01111- 121 SIMP_1-22281-8 SPRING, COMPRESSION1-22281-81111- 133 1633743-1 SERVO FEED LATCH ASM1633743-1-11-- 135 1901689_EMPTY_OCEAN_SF MEMORY CHIP, PROGRAMMEDSEE NOTE 4-REFREF-- 136 2119799 HOLDER,FEED FINGER, AF2119799-11---- 137 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .8543-23627-71---- 163 240638 SPRING, FEED FINGER240638-11---- 164 COUNTER_994970 COUNTER, MAGNETIC994970-2REFREFREFREF- 166 994969-1_GATD MAGNET, RARE EARTH HIGH ENERGY994969-11111- 172 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT21045-32---- 198 1901094-3 SPACER, FEEDER1901094-3-11-- 213 2119740-2 TAG,IDENTIFICATION2119740-2-11-- 238 2063440-2 AIR FEED MODULE2063440-21---- 239 2119580-1 MECHANICAL FEED ASSEMBLY2119580-1----- 240 2168400-6 SHCS, LOW HEAD, RoHS, M5 X 162168400-6-22-- ITEM NODESCRIPTIONPART NO-2-5-6-7-77 241 18023-1 SCR, SKT HD CAP M3 X 5.018023-11111- 245 2119758 RAM, AMP STYLE, SIDE FEED, NON-ADJ.2119758-1--1-- 246 1-22279-3_SIMP SPRING, COMPRESSION1-22279-311-1- 247 2119798-1 DETENT PIN2119798-111-1- 248 2119641-1 FEED CAM, AIR FEED2119641-11---- 249 1803259-1 BUSHING, FLANGED1803259-11---- 250 2119640-1 PUSH ROD, AIR FEED2119640-11---- 252 8-21084-0_GATD O-RING, .676 ID, .070 DIA. MAT.8-21084-011-1- 253 568681-1_BOM SPACER, BASE PLATE568681-11111- 255 189728-1_BOM BRACKET, SPACER189728-11111- 256 679532-1_BOM INSERT, GUARD679532-1REFREFREFREF- 257 462992-5_BOM GUARD ASSY462992-5REFREFREFREF- 260 2119957-2 APPLICATOR SHIM PACK2119957-2--1-- ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2151034 -2 E FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2119951-1 2161540-1 8- 2151034 -5 1901094-3 1976043-1 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151034 -4 - - - 2151034 -5 E FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-2 2151034 -6 E NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - - - - - - - - 2151034 -7 E FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2151034 -7 A CRIMP TOOLING KIT - - - - - - - - TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: FULLY INSULATED FASTON WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-2123 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 2-520102-1 5-520183-2 2-520274-2 2-520102-2 9-520183-2 2-521144-2 2-520181-2 2-520193-2 2-520261-2 2-520181-4 9-520193-2 9-520261-2 5-520181-2 2-521102-2 2-520263-2 9-520181-2 2-521104-2 2-520263-4 2-520183-2 2-521308-2 5-520263-2 2-520183-4 2-521406-2 WIRE SIZE CRIMP HEIGHT INCH [mm] W1__DWG_WGAUGE_1 20 or 22 W1__DWG_WGAUGE_2 APPLICATOR DATA CRIMP SIZE TYPE WIRE .176 [4.47 mm] O INSUL - - APPLICATOR INSTRUCTIONS 408-10389 CRIMP HEIGHT REFERENCE SETTING 6.4 W1__FA_SETTING_1 8.3 W1__FA_SETTING_2 SET UP GAUGE 2119599-1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) .125 IN [3.175mm] .125 IN [3.175mm] RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151034 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151034 -5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151034 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT ITEM 7 MUST BE REMOVED IF APPLICATOR IS USED ON BENCH MACHINE. ITEMS 5 AND 9 OR ITEMS 10 AND 22 ARE REQUIRED WHEN RUNNING ON A LEADMAKER. ITEM 42 OR 43 REQUIRED WHEN RUNNING ON A BENCH MACHINE. FEED ADJUSTMENT MAY BE REQUIRED WHEN SWITCHING TERMINALS. GROUP 1 TERMINALS: n.135 IN [3.43mm] MAX INSULATION GROUP 2 TERMINALS: n.200 IN [5.08mm] MAX INSULATION *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION GROUP 1 GROUP 2 USE ITEMS 5, 9, OR 42 WITH GROUP 1 TERMINALS USE ITEMS 10, 22, OR 43 WITH GROUP 2 TERMINALS TO CHECK CRIMP HEIGHT. CRIMP SOLDER (n.12 IN [3.05mm] 60/40 SOLID CORE) AND MEASURE AT CENTER OF SLUG. IT MAY BE NECESSARY TO MODIFY THE T-TERMINATING/K-PRESS BASE PLATE BEFORE USE BY ADDING A 10-32 HOLE TO RELOCATE THE FORWARD STOP AS SHOWN. ITEMS 253 AND 255 MUST BE INSTALLED IN THE G-TERMINATING UNIT CHIP RELIEF HOLE BEFORE INSTALLING THE APPLICATOR. ITEM 257, REQUIRED IF APPLICATOR IS RUN ON T-TERMINATING UNIT/K-PRESS. GUARD, ITEM 256, REQUIRED IF APPLICATOR IS BEING USED ON G-TERMINATOR. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37. HOLD DOWN BRACKET 803931-1 IS NEEDED IN ORDER TO BE USED WITH K-PRESS 4 10 1215 1215 14 14 1515
DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2151034 B. WEAVER 21OCT2011 G. HOFFNER 21OCT2011 T. ELBIN 21OCT2011 1:1 2 4 E -- - mm A 66 OCEAN SIDE FEED APPLICATOR 2011 - - 2011 - SEE SHEET 1 - - - A PNEUMATIC
22.35 REF - TABS
25.40 REF - RECEPTACLE
REF4.32 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) 32 46 247 241 16 14 12 11 54 246 245 213 166 252 260 FEED TYPE 164 A 15 17 23 24 96 121 68 54 HOLDDOWN SET-UP 248 250 249 238 136 137 163 172 135240 133 198 118 CAM POSITIONS SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION LOWER TOOLING SET-UP ***FEED FINGER REPRESENTATION ABOVE MAY DIFFER FROM ACTUAL FEED FINGER THAT IS REQUIRED BY THIS APPLICATOR AIR FEED 30mm STROKE 40mm STROKE 11 1 12 15 SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED
DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2151034 B. WEAVER 21OCT2011 G. HOFFNER 21OCT2011 T. ELBIN 21OCT2011 1:1 3 4 E -- - mm A 66 OCEAN SIDE FEED APPLICATOR 2011 - - 2011 - SEE SHEET 1 - - - SET UP GAUGE 2119599-1 APPLICATOR DATA CRIMP SIZE TYPE WIRE .176 [4.47 mm] O INSUL - - APPLICATOR INSTRUCTIONS 408-10389 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: FULLY INSULATED FASTON WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-2123 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 2-520102-1 5-520183-2 2-520274-2 2-520102-2 9-520183-2 2-521144-2 2-520181-2 2-520193-2 2-520261-2 2-520181-4 9-520193-2 9-520261-2 5-520181-2 2-521102-2 2-520263-2 9-520181-2 2-521104-2 2-520263-4 2-520183-2 2-521308-2 5-520263-2 2-520183-4 2-521406-2 WIRE SIZE CRIMP HEIGHT INCH [mm] W1__DWG_WGAUGE_1 20 or 22 W1__DWG_WGAUGE_2 CRIMP HEIGHT REFERENCE SETTING 6.4 W1__FA_SETTING_1 8.3 W1__FA_SETTING_2 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) ITEM NODESCRIPTIONPART NO-22-25-27-77 464290-1 CRIMPER, SEMI-FLAT 22-18464290-11111 238009-3 BLOCK, FL CRIMPER SPACER238009-3111- 462431-1 WIRE FUNNEL462431-1111- 2-690468-5 DEPRESSOR SHEAR, REAR2-690468-5111- 803925-2 GUIDE, CARRIER SCRAP803925-2111- 464291-4 ANVIL, SAND-BLASTED 22-18464291-41111 462843-5 TERMINAL SUPPORT462843-5111- 462843-6 TERMINAL SUPPORT462843-6111- 356885-4 STOP, SHEAR356885-4111- SIMP_3-22280-3 SPRING, COMPRESSION3-22280-3111- 2280441 INSERT, SHEAR2280441-1111- 2119862-2 SHEAR HOLDER, REAR2119862-2111- 2161335-2 SHEAR PLATE, REAR2161335-2111- 1-2168083-1 SCR, SKT HD CAP, RoHS, M3 X 61-2168083-1444- 469542-3 REAR FLOATING SHEAR469542-3111- 463460_HOLD_DOWN-3 HOLD DOWN, TERMINAL463460-3111- 2119533 STRIPPER, SIDE FEED2119533-1111- 1-18028-2 WASHER, FLAT, REG M41-18028-2111- 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.02168083-2111- 462431-6 WIRE FUNNEL462431-6111- 980371-4 SCR, SKT HD SHLDR 5.0 DIA X 6.0980371-4111- 684042-4 GUIDE, STRIP, FRONT684042-4111- 240792-1 DRAG, TERMINAL240792-1111- 356835-1 LEVER, DRAG RELEASE356835-1111- SIMP_22281-9 SPRING, COMPRESSION22281-9222- 2161336-1 PLATE, REAR STRIP GUIDE2161336-1111- 1-2168083-4 SCR, SKT HD CAP, RoHS, M4 X 51-2168083-4222- 2161328 HEX HEAD, FLANGED, M5 x 8mm LONG2161328-1111- SIMP_5-22278-1 SPRING, COMPRESSION5-22278-1222- 2119644-2 RAM WASHER, PRECISION2119644-2111- 2119957-1 APPLICATOR SHIM PACK2119957-1111- 2119645 DISC, NUMBERED FA WIRE ADJUSTMENT2119645-1111- 2079383-7 SCR, BHSC, RoHS (M8 X 25)2079383-7111- 462433-6 SUPPORT, INSULATION462433-6111- 462433-7 SUPPORT, INSULATION462433-7111- 18023-9 SCR, SKT HD CAP M4 X 6.018023-91--- 2168083-8 SCR, SKT HD CAP, RoHS, M4 X 162168083-8222- 462427-2 FINGER, FEED462427-21--- 5-18022-5 SCR, HEX HD CAP, M4 X 6.05-18022-51--- 2-18032-5 SCR, SET, FLT POINT M5 X 20.02-18032-5222- 992763-5 SCR, SET, SOC, CONE POINT, M3 x 4.0992763-5333- 2119793 LIMITER, ADJUSTMENT BOLT2119793-1111- 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .1882168078-1222- 2119740-1 TAG,IDENTIFICATION2119740-11-1- 1-18028-4 WASHER, FLAT, REG M31-18028-4222- 2161331 SPACER, WIRE FUNNEL DEPRESSOR2161331-1111- 2161332-2 DEPRESSOR, WIRE FUNNEL2161332-2111- 2119956-1 DOCUMENTATION PACKAGE2119956-1111- 240641-6 SPACER240641-6111- 455888-4 SPACER, CRIMPER455888-4111- 2168083-6 SCR, SKT HD CAP, RoHS, M5 X 652168083-6111- 2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.02168083-1444- 1-690438-0 FRONT STRIP GUIDE1-690438-0111- 121 SIMP_1-22281-8 SPRING, COMPRESSION1-22281-8111- 133 1633743-1 SERVO FEED LATCH ASM1633743-1-1-- 135 1901689_EMPTY_OCEAN_SF MEMORY CHIP, PROGRAMMEDSEE NOTE 4-REF-- 136 2119799 HOLDER,FEED FINGER, AF2119799-11--- 137 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .8543-23627-71--- 139 2119092-2 BOLT, ADJUSTMENT2119092-2111- 140 2119650 RAM, ASIAN STYLE, SIDE FEED2119650-1111- 141 2-2119656-0 APPLICATOR BASIC ASSEMBLY, SF2-2119656-0111- 143 2168400-5 SHCS, LOW HEAD, RoHS, M4 X 202168400-5444- 144 2079383-8 SCR, BHSC, RoHS (M4 X 16)2079383-8111- 145 2119798-2 DETENT PIN2119798-2111- 151 2119641-2 FEED CAM, AIR FEED2119641-21--- 152 8-21084-1_GATD O-RING, .801 ID, .070 DIA. MAT.8-21084-1111- 163 240638 SPRING, FEED FINGER240638-11--- 164 COUNTER_994970 COUNTER, MAGNETIC994970-2REFREFREF- 166 994969-1_GATD MAGNET, RARE EARTH HIGH ENERGY994969-1111- 172 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT21045-32--- 198 1901094-3 SPACER, FEEDER1901094-3-1-- 213 2119740-2 TAG,IDENTIFICATION2119740-2-1-- 238 2063440-2 AIR FEED MODULE2063440-21--- ITEM NODESCRIPTIONPART NO-22-25-27-77 239 2119580-1 MECHANICAL FEED ASSEMBLY2119580-1---- 240 2168400-6 SHCS, LOW HEAD, RoHS, M5 X 162168400-6-2-- 241 18023-1 SCR, SKT HD CAP M3 X 5.018023-1111- 246 1-22279-3_SIMP SPRING, COMPRESSION1-22279-3111- 249 1803259-1 BUSHING, FLANGED1803259-11--- 250 2119640-1 PUSH ROD, AIR FEED2119640-11--- 251 2119782 FINE ADJUST HEAD ASM, PACIFIC STYLE2119782-1111- 253 568681-1_BOM SPACER, BASE PLATE568681-1111- 255 189728-1_BOM BRACKET, SPACER189728-1111- 256 679532-1_BOM INSERT, GUARD679532-1REFREFREF- 257 462992-5_BOM GUARD ASSY462992-5REFREFREF- PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2- 2151034 -2 E FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2119951-1 2161540-1 8- 2151034 -5 1901094-3 1976043-1 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151034 -4 - - - 2- 2151034 -5 E FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-2 2- 2151034 -7 E FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2151034 -7 A CRIMP TOOLING KIT - - - - - - - - .125 IN [3.175mm] .125 IN [3.175mm] RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151034 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151034 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. ITEM 7 MUST BE REMOVED IF APPLICATOR IS USED ON BENCH MACHINE. ITEMS 5 AND 9 OR ITEMS 10 AND 20 ARE REQUIRED WHEN RUNNING ON A LEADMAKER. ITEM 42 OR 43 REQUIRED WHEN RUNNING ON A BENCH MACHINE. FEED ADJUSTMENT MAY BE REQUIRED WHEN SWITCHING TERMINALS. GROUP 1 TERMINALS: n.135 IN [3.43mm] MAX INSULATION GROUP 2 TERMINALS: n.200 IN [5.08mm] MAX INSULATION *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION GROUP 1 GROUP 2 USE ITEMS 5, 9, & 42 WITH GROUP 1 TERMINALS USE ITEMS 10, 22, & 43 WITH GROUP 2 TERMINALS TO CHECK CRIMP HEIGHT. CRIMP SOLDER (n.12 IN [3.05mm] 60/40 SOLID CORE) AND MEASURE AT CENTER OF SLUG. IT MAY BE NECESSARY TO MODIFY THE T-TERMINATING/K-PRESS BASE PLATE BEFORE USE BY ADDING A 10-32 HOLE TO RELOCATE THE FORWARD STOP AS SHOWN. ITEMS 253 AND 255 MUST BE INSTALLED IN THE G-TERMINATING UNIT CHIP RELIEF HOLE BEFORE INSTALLING THE APPLICATOR. ITEM 257, REQUIRED IF APPLICATOR IS RUN ON T-TERMINATING UNIT/K-PRESS. GUARD, ITEM 256, REQUIRED IF APPLICATOR IS BEING USED ON G-TERMINATOR. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. 1114 1114 13 1314 14
DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2151034 B. WEAVER 21OCT2011 G. HOFFNER 21OCT2011 T. ELBIN 21OCT2011 1:1 4 4 E -- - mm A 66 OCEAN SIDE FEED APPLICATOR 2011 - - 2011 - SEE SHEET 1 - - - A PNEUMATIC
4.32 REF
-A- PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) FEED TYPE 151 250 249 238 136 137 163 172 135240 133 198 118 CAM POSITION SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION ***FEED FINGER REPRESENTATION ABOVE MAY DIFFER FROM ACTUAL FEED FINGER THAT IS REQUIRED BY THIS APPLICATOR 11 14 16 139 140 141 144 166 213 246 145 251 152 12 241 143 164 A 15 17 23 24 96 121 143 68 95 13 HOLDDOWN SET-UP LOWER TOOLING SET-UP SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED 30mm STROKE AIR FEED 211 11 14