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Die retaining pins and die retaining screws are used to position and secure the dies in the tool frame. A washer and nut is used on the lower die retaining screw to hold the locator in place. 3. INSTALLATION AND REMOVAL OF DIE SET AND LOCATOR ASSEMBLY (Figure 2) 1. Open the tool handles and remove the two die retaining screws from the tool jaws. 2. Place the wire anvil and insulation anvil in the moving jaw so that their chamfered sides and their marked surfaces face outward, when mounted in the moving jaw of the tool frame. 3. Insert the two die retaining pins. 4. Insert the long die retaining screw through the jaw and through both anvil dies, and tighten the screw just enough to hold the dies in place. Do not tighten the screw completely at this time. 5. Place the wire crimper and insulation crimper in the stationary jaw so that their chamfered sides and their marked surfaces face outward, when mounted in the stationary jaw of the tool frame. 6. Insert the two die retaining pins. 7. Insert the short die retaining screw through the jaw and through both crimper dies, and tighten the screw just enough to hold the dies in place. Do not tighten the screw completely at this time. 8. Carefully close the tool handles, making sure that the anvils and crimpers align properly. Continue closing the tool handles until the ratchet in the tool frame has engaged sufficiently to hold the anvils and crimpers in place, then tighten both die retaining screws. 9. Place the locator over the end of the long screw, and position the locator against the side of the tool jaw. 10. Place the washer and nut onto the end of the long screw. Align the locator slot with the crimping section and carefully tighten the nut. 11. To disassemble, close the tool handles until the ratchet releases, remove the nut, the washer, the locator, the two die retaining screws, and the four die retaining pins, and slide the anvils and crimpers out of the tool jaws. 4. CRIMPING PROCEDURE This tool is provided with a crimp adjustment feature. Initially, the crimp height should be verified as specified in Figure 4. Refer to Section 6, Crimp Height Inspection, and Section 7, Crimp Height Adjustment, to verify crimp height before using the tool to crimp desired contacts and wire sizes. Nut Washer Locator Chamfer Wire Crimper Offset Wire Anvil Chamfer Insulation Anvil Insulation Crimper Nut Die Retaining Screws Die Retaining Pins Tool Frame (or Bench Machine, or Ratched Hand Tool) Adjustment Screw (See Figure 3) NOTE i

Refer to the table in Figure 1 and select wire of the specified size and insulation diameter. Strip the wire to the length indicated in Figure 1, taking care not to nick or cut wire strands. Select an applicable contact and identify the appropriate die assembly according to the wire size markings on the die. Refer to Figure 3 and proceed as follows: 1. Hold the tool so that the back (wire side) is facing you. Squeeze tool handles together and allow them to open fully. 2. Holding the contact by the insulation barrel, insert the contact—mating end first—into the locator slot. Position the contact so that the open “U” of the wire and insulation barrels face the top of the tool. Make sure the contact butts against the adjustment screw. Check that the contact is centered with the die assembly wire and insulation anvils. If adjustment is required, refer to Section 5, CONTACT SUPPORT ADJUSTMENT. Make sure that both sides of the insulation barrel are started evenly into the crimping section. Do not attempt to crimp an improperly positioned contact. 3. Hold the contact in position and squeeze the tool handles together until ratchet engages sufficiently to hold the contact in position. Do NOT deform insulation barrel or wire barrel. The ratchet has detents that create audible clicks as the tool handles are closed. 4. Insert stripped wire into contact insulation and wire barrels until it is butted against the wire stop on the contact, as shown in Figure 3. 5. Holding the wire in place, squeeze tool handles together until ratchet releases. Allow tool handles to open and remove crimped contact. 6. Check the contact's crimp height as described in Section 6, Crimp Height Inspection. If necessary, adjust the crimp height as described in Section 7, CRIMP HEIGHT ADJUSTMENT. 5. CONTACT SUPPORT ADJUSTMENT (Figure 3) 1. .Make a sample crimp according to Section 4, CRIMPING PROCEDURE. If the crimp is out of alignment, adjustment is required. 2. To move the contact from side-to-side, loosen the nut that holds the locator to the frame and slide the locator until the contact is properly positioned. Hold the locator in place and tighten the nut. 3. To move the contact in or out, loosen the nut on the adjustment screw and turn the screw until the contact is properly positioned. Hold the screw in place and tighten the nut. 4. If the crimp is still out of alignment, repeat the adjustment procedure.CRIMP HEIGHT INSPECTION. Figure 3 NOTE i NOTE i TOOL DIMENSION A 58517-3, 58517-4 4.191 [.165] 58517-5 Locator Slot Wire Back of Tool (Wire Side) Adjustment Screw Locator Wire Inserted to Contact Wire Stop Wire Inserted in Contact Strip Length “A”

PRO-CRIMPER III Hand Tool Frame 354940-1 (Instruction Sheet 408-9930) SDE-SA Hand Tool 9-1478240-0 (Instruction Sheet 408-8851) SDE Bench Terminator 1490076-2 (Customer Manual 409-10052)

626 Adapter 679304-1

(Instruction Sheet 408-4070) Battery Tool (Shouldered Die) 1725837-1, -2 (Customer Manual 409-10053) Battery Tool (Pin Die) 1213890-1, -2 (Customer Manual 409-10065) Use Die Sets 58517-2 or 58517-4 Use Die Sets 58517-5 Use Die Set 58517-5 Use Die Set 58517-2 or 58517-4 Use Die Set 58517-5