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DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2151022 L.ZHANG 16NOV2011 L.ZHANG 16NOV2011 S.XI 16NOV2011 1:2 1 4 E1 -- - mm 0.5 0.13 0.013 0.0001 A 66 Ocean Side Feed Applicator - - D ECR-15-000397 12JAN2015 MR GB E ECR-15-002256 11FEB2015 JH GB E1 ECR-15-014224 30SEP2015 KH JT ITEM NODESCRIPTIONPART NO-1-2-5-6-7-77 5-456402-4 CRIMPER, WIRE PREMIUM5-456402-4111111 455888-5 SPACER, CRIMPER455888-511111- 1-2119582-2 CRIMPER, INSULATION F PREMIUM1-2119582-2111111 2-238011-0 BLOCK, CRIMPER SPACER2-238011-011111- 2119757-1 DEPRESSOR, SHEAR2119757-111111- 690468-1 DEPRESSOR SHEAR, REAR690468-111111- 3-240641-7 SPACER3-240641-711111- 4-1333201-0 ANVIL, COMBINATION4-1333201-0111111 1803095-1 FLOATING SHEAR, FRONT1803095-111111- 2119805-1 SHEAR HOLDER, FRONT2119805-111111- 1-356885-4 STOP, SHEAR1-356885-422222- SIMP_3-22280-3 SPRING, COMPRESSION3-22280-322222- 2119806 INSERT, SHEAR2119806-122222- 2119862 SHEAR HOLDER, REAR2119862-111111- 1-690691-1 PLATE,REAR SHEAR1-690691-111111- 1-2168083-1 SCR, SKT HD CAP, RoHS, M3 X 61-2168083-122222- 2-690463-3 FLOATING SHEAR, REAR2-690463-311111- 5-690518-1 HOLD DOWN, TERMINAL5-690518-111111- 2119533 STRIPPER, SIDE FEED2119533-111111- 1-18028-2 WASHER, FLAT, REG M41-18028-211111- 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.02168083-211111- 690438-1 FRONT STRIP GUIDE690438-111111- 189124-7 GUIDE, FRONT STRIP189124-711111- 240792-1 DRAG, TERMINAL240792-111111- 356835-1 LEVER, DRAG RELEASE356835-111111- SIMP_1-22284-0 SPRING, COMPRESSION1-22284-022222- 1-455888-0 SPACER, CRIMPER1-455888-011111- 1901091-1 PLATE, REAR STRIP GUIDE1901091-111111- 2161328 HEX HEAD, FLANGED, M5 x 8mm LONG2161328-111111- 2119092-1 BOLT, ADJUSTMENT2119092-1111-1- 2119085 FA HEAD, ATLANTIC STYLE2119085-111111- 1-2119644-4 RAM WASHER, PRECISION1-2119644-411111- 2119957-1 APPLICATOR SHIM PACK2119957-1111-1- 2119645 DISC, NUMBERED FA WIRE ADJUSTMENT2119645-1111-1- 2079383-7 SCR, BHSC, RoHS (M8 X 25)2079383-711111- 2119370 RAM, AMP STYLE, SIDE FEED2119370-1111-1- 2119656-9 APPLICATOR BASIC ASSEMBLY, SF2119656-911111- 2119653 FEED CAM, POST FEED2119653-11----- 2119652 FEED CAM, PRE FEED2119652-11----- 18023-9 SCR, SKT HD CAP M4 X 6.018023-921---- 2168083-8 SCR, SKT HD CAP, RoHS, M4 X 162168083-822222- 2168400-1 SHCS, LOW HEAD, RoHS, M4 X 122168400-144444- 1338683-1 FEED PAWL1338683-111---- 5-18022-5 SCR, HEX HD CAP, M4 X 6.05-18022-511---- 2079383-4 SCR, BHSC, RoHS (M4 X 8)2079383-411111- 2-18032-5 SCR, SET, FLT POINT M5 X 20.02-18032-522222- 992763-5 SCR, SET, SOC, CONE POINT, M3 x 4.0992763-5333-3- 2119793 LIMITER, ADJUSTMENT BOLT2119793-1111-1- 2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.02168083-144444- 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .1882168078-122222- 2119740-1 TAG,IDENTIFICATION2119740-111--1- 18026-1 WASHER, SPRG LOCK, REG M318026-144444- 2119956-1 DOCUMENTATION PACKAGE2119956-111111- 240641-5 SPACER240641-511111- 455888-5 SPACER, CRIMPER455888-511111- 980371-4 SCR, SKT HD SHLDR 5.0 DIA X 6.0980371-411111- SIMP_1-22281-8 SPRING, COMPRESSION1-22281-811111- 113 2119955-1 ASSY, LUBRICATOR, SIDE FEED2119955-111111- 117 2119944-1 FEED FINGER ASSEMBLY,SF2119944-1--REFREF-- 119 1-18028-2 WASHER, FLAT, REG M41-18028-222222- 124 2168083-6 SCR, SKT HD CAP, RoHS, M5 X 652168083-611111- 133 1633743-1 SERVO FEED LATCH ASM1633743-1--11-- 135 1901689_EMPTY_OCEAN_SF MEMORY CHIP, PROGRAMMEDSEE NOTE 4--REFREF-- 136 2119799 HOLDER,FEED FINGER, AF2119799-1-1---- 137 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .8543-23627-7-1---- 163 240638 SPRING, FEED FINGER240638-1-1---- 164 COUNTER_994970 COUNTER, MAGNETIC994970-2REFREFREFREFREF- 166 994969-1_GATD MAGNET, RARE EARTH HIGH ENERGY994969-111111- 172 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3-2---- 198 1901094-3 SPACER, FEEDER1901094-3--11-- 213 2119740-2 TAG,IDENTIFICATION2119740-2--11-- 238 2063440-1 AIR FEED MODULE2063440-1-1---- 239 2119580-1 MECHANICAL FEED ASSEMBLY2119580-11----- ITEM NODESCRIPTIONPART NO-1-2-5-6-7-77 240 2168400-6 SHCS, LOW HEAD, RoHS, M5 X 162168400-6--22-- 241 7-18023-7 SCR, SKT HD CAP M3 X 4.07-18023-711111- 241 18023-1 SCR, SKT HD CAP M3 X 5.018023-111111- 242 2119083 RETAINER, INSULATION DIAL2119083-111111- 243 2079764 WASHER, WAVE SPRING, CREST-TO-CREST2079764-111111- 244 2119082-9 CAM, SNAIL, INSULATION ADJUSTMENT2119082-911111- 245 2119758 RAM, AMP STYLE, SIDE FEED, NON-ADJ.2119758-1---1-- 246 1-22279-3_SIMP SPRING, COMPRESSION1-22279-3111-1- 247 2119798-1 DETENT PIN2119798-1111-1- 248 2119641-1 FEED CAM, AIR FEED2119641-1-1---- 249 2079988_GATD BUSHING, LCH5-12, MISUMI2079988-1-1---- 250 2119640-1 PUSH ROD, AIR FEED2119640-1-1---- 252 8-21084-0_GATD O-RING, .676 ID, .070 DIA. MAT.8-21084-0111-1- 260 2119957-2 APPLICATOR SHIM PACK2119957-2---1-- ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2151022 -1 E FINE CRIMP HEIGHT ADJUST MECHANICAL PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 SERVO LATCH PLATE 2119951-1 - 8- 2151022 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151022 -4 - - - 2151022 -2 E FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - - SERVO LATCH PLATE 2119951-1 - 8- 2151022 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151022 -4 - - - 2151022 -5 E FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - - PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 2151022 -6 E NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - - - - - - - - 2151022 -7 E FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2151022 -7 D CRIMP TOOLING KIT - - - - - - - - TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: CONTACT,RECEPTACLE,CRIMP SNAP-IN,MICRO MATE-N-LOCK WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-13000 - - - - - TERMINALS APPLIED TE TERMIANL TE TERMIANL TE TERMIANL TE TERMIANL 794606-1 794606-2 794606-3 1-794606-1 1-794606-2 1-794606-3 WIRE SIZE CRIMP HEIGHT mm [INCH] APPLICATOR DATA CRIMP SIZE TYPE WIRE 1.40 mm [.055] F INSUL 1.78 mm [.070] F APPLICATOR INSTRUCTIONS 408-10389 CRIMP HEIGHT REFERENCE SETTING 6.8 W1__FA_SETTING_1 8.1 W1__FA_SETTING_2 9.1 W1__FA_SETTING_3 SET UP GAUGE 2119599-1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: CONTACT,RECEPTACLE,CRIMP SNAP-IN,MICRO MATE-N-LOCK WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION - - - - - - TERMINALS APPLIED TE TERMIANL TE TERMIANL TE TERMIANL TE TERMIANL 794606-1 794606-2 794606-3 1-794606-1 1-794606-2 1-794606-3 WIRE SIZE CRIMP HEIGHT mm [INCH] CRIMP HEIGHT REFERENCE SETTING 7.9 W1__FA_SETTING_1 8.1 W1__FA_SETTING_2 RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151022-4 PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151022-4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8-2151022-5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8-2151022-6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT TERMINAL LUBRICANT IS RECOMMENDED. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARMETER IS NOT LISED AS AN APPROVED APPLICATION WITHIN A TE CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIEDTED ACCORDING TO TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMEDNED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION. SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 4 12
DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. - SEE SHEET 1 - - - Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2151022 L.ZHANG 16NOV2011 L.ZHANG 16NOV2011 S.XI 16NOV2011 1:2 2 4 E1 -- - mm 0.5 0.13 0.013 0.0001 A 66 Ocean Side Feed Applicator - - A PNEUMATIC ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) 242 243 244 46 10 241 247 241 246 245 213 166 252 113 260 164 A 119 119 124
29 REF
117 REF
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REF REF MECHANICAL POST FEED 30mm STROKE 40mm STROKE MECHANICAL PRE FEED 30mm STROKE 40mm STROKE AIR FEED 30mm STROKE 40mm STROKE MECHANICAL A SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED
DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. - SEE SHEET 1 - - - Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2151022 L.ZHANG 16NOV2011 L.ZHANG 16NOV2011 S.XI 16NOV2011 1:2 3 4 E1 -- - mm 0.5 0.13 0.013 0.0001 A 66 Ocean Side Feed Applicator - - SET UP GAUGE 2119599-1 APPLICATOR DATA CRIMP SIZE TYPE WIRE 1.40 mm [.055] F INSUL 1.78 mm [.070] F APPLICATOR INSTRUCTIONS 408-10389 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: CONTACT,RECEPTACLE,CRIMP SNAP-IN,MICRO MATE-N-LOCK WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 794606-1 794606-2 794606-3 1-794606-1 1-794606-2 1-794606-3 WIRE SIZE CRIMP HEIGHT ***
20 AWG
W1__DWG_WGAUGE_1
22 AWG
W1__DWG_WGAUGE_2
24 AWG
W1__DWG_WGAUGE_3 CRIMP HEIGHT REFERENCE SETTING 8.3 W1__FA_SETTING_1 9.5 W1__FA_SETTING_2 10.6 W1__FA_SETTING_3 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) ITEM NODESCRIPTIONPART NO-21-22-25-27-77 5-456402-4 CRIMPER, WIRE PREMIUM5-456402-411111 455888-5 SPACER, CRIMPER455888-51111- 1-2119582-2 CRIMPER, INSULATION F PREMIUM1-2119582-211111 2-238011-0 BLOCK, CRIMPER SPACER2-238011-01111- 2119757-1 DEPRESSOR, SHEAR2119757-11111- 690468-1 DEPRESSOR SHEAR, REAR690468-11111- 3-240641-7 SPACER3-240641-71111- 4-1333201-0 ANVIL, COMBINATION4-1333201-011111 1803095-1 FLOATING SHEAR, FRONT1803095-11111- 2119805-1 SHEAR HOLDER, FRONT2119805-11111- 1-356885-4 STOP, SHEAR1-356885-42222- SIMP_3-22280-3 SPRING, COMPRESSION3-22280-32222- 2119806 INSERT, SHEAR2119806-12222- 2119862 SHEAR HOLDER, REAR2119862-11111- 1-690691-1 PLATE,REAR SHEAR1-690691-11111- 1-2168083-1 SCR, SKT HD CAP, RoHS, M3 X 61-2168083-12222- 2-690463-3 FLOATING SHEAR, REAR2-690463-31111- 5-690518-1 HOLD DOWN, TERMINAL5-690518-11111- 2119533 STRIPPER, SIDE FEED2119533-11111- 1-18028-2 WASHER, FLAT, REG M41-18028-21111- 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.02168083-21111- 690438-1 FRONT STRIP GUIDE690438-11111- 189124-7 GUIDE, FRONT STRIP189124-71111- 240792-1 DRAG, TERMINAL240792-11111- 356835-1 LEVER, DRAG RELEASE356835-11111- SIMP_1-22284-0 SPRING, COMPRESSION1-22284-02222- 1-455888-0 SPACER, CRIMPER1-455888-01111- 1901091-1 PLATE, REAR STRIP GUIDE1901091-11111- 2161328 HEX HEAD, FLANGED, M5 x 8mm LONG2161328-11111- 1-2119644-4 RAM WASHER, PRECISION1-2119644-41111- 2119957-1 APPLICATOR SHIM PACK2119957-11111- 2119645 DISC, NUMBERED FA WIRE ADJUSTMENT2119645-11111- 2079383-7 SCR, BHSC, RoHS (M8 X 25)2079383-71111- 2119652 FEED CAM, PRE FEED2119652-11---- 18023-9 SCR, SKT HD CAP M4 X 6.018023-921--- 2168083-8 SCR, SKT HD CAP, RoHS, M4 X 162168083-82222- 1338683-1 FEED PAWL1338683-111--- 5-18022-5 SCR, HEX HD CAP, M4 X 6.05-18022-511--- 2-18032-5 SCR, SET, FLT POINT M5 X 20.02-18032-52222- 992763-5 SCR, SET, SOC, CONE POINT, M3 x 4.0992763-53333- 2119793 LIMITER, ADJUSTMENT BOLT2119793-11111- 2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.02168083-14444- 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .1882168078-12222- 2119740-1 TAG,IDENTIFICATION2119740-111-1- 18026-1 WASHER, SPRG LOCK, REG M318026-14444- 2119956-1 DOCUMENTATION PACKAGE2119956-11111- 240641-5 SPACER240641-51111- 455888-5 SPACER, CRIMPER455888-51111- 980371-4 SCR, SKT HD SHLDR 5.0 DIA X 6.0980371-41111- SIMP_1-22281-8 SPRING, COMPRESSION1-22281-81111- 113 2119955-1 ASSY, LUBRICATOR, SIDE FEED2119955-11111- 117 2119944-1 FEED FINGER ASSEMBLY,SF2119944-1--REF-- 119 1-18028-2 WASHER, FLAT, REG M41-18028-22222- 124 2168083-6 SCR, SKT HD CAP, RoHS, M5 X 652168083-61111- 133 1633743-1 SERVO FEED LATCH ASM1633743-1--1-- 135 1901689_EMPTY_OCEAN_SF MEMORY CHIP, PROGRAMMEDSEE NOTE 4--REF-- 136 2119799 HOLDER,FEED FINGER, AF2119799-1-1--- 137 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .8543-23627-7-1--- 139 2119092-2 BOLT, ADJUSTMENT2119092-21111- 140 2119650 RAM, ASIAN STYLE, SIDE FEED2119650-11111- 141 1-2119656-0 APPLICATOR BASIC ASSEMBLY, SF1-2119656-01111- 142 2119653-2 FEED CAM, POST FEED2119653-21---- 143 2168400-5 SHCS, LOW HEAD, RoHS, M4 X 202168400-54444- 144 2079383-8 SCR, BHSC, RoHS (M4 X 16)2079383-81111- 145 2119798-2 DETENT PIN2119798-21111- 151 2119641-2 FEED CAM, AIR FEED2119641-2-1--- 152 8-21084-1_GATD O-RING, .801 ID, .070 DIA. MAT.8-21084-11111- 163 240638 SPRING, FEED FINGER240638-1-1--- 164 COUNTER_994970 COUNTER, MAGNETIC994970-2REFREFREFREF- 166 994969-1_GATD MAGNET, RARE EARTH HIGH ENERGY994969-11111- 172 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3-2--- 198 1901094-3 SPACER, FEEDER1901094-3--1-- 213 2119740-2 TAG,IDENTIFICATION2119740-2--1-- ITEM NODESCRIPTIONPART NO-21-22-25-27-77 238 2063440-1 AIR FEED MODULE2063440-1-1--- 239 2119580-1 MECHANICAL FEED ASSEMBLY2119580-11---- 240 2168400-6 SHCS, LOW HEAD, RoHS, M5 X 162168400-6--2-- 241 7-18023-7 SCR, SKT HD CAP M3 X 4.07-18023-71111- 241 18023-1 SCR, SKT HD CAP M3 X 5.018023-11111- 242 2119083 RETAINER, INSULATION DIAL2119083-11111- 243 2079764 WASHER, WAVE SPRING, CREST-TO-CREST2079764-11111- 244 2119082-9 CAM, SNAIL, INSULATION ADJUSTMENT2119082-91111- 246 1-22279-3_SIMP SPRING, COMPRESSION1-22279-31111- 249 2079988_GATD BUSHING, LCH5-12, MISUMI2079988-1-1--- 250 2119640-1 PUSH ROD, AIR FEED2119640-1-1--- 251 2119782 FINE ADJUST HEAD ASM, PACIFIC STYLE2119782-11111- PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2- 2151022 -1 E FINE CRIMP HEIGHT ADJUST MECHANICAL PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 SERVO LATCH PLATE 2119951-1 - 8- 2151022 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151022 -4 - - - 2- 2151022 -2 E FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-2 - - SERVO LATCH PLATE 2119951-1 - 8- 2151022 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151022 -4 - - - 2- 2151022 -5 E FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-2 - - PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 2- 2151022 -7 E FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2151022 -7 D CRIMP TOOLING KIT - - - - - - - - WIRE SIZE CRIMP HEIGHT mm [INCH] CRIMP HEIGHT REFERENCE SETTING 6.8 W1__FA_SETTING_1 8.1 W1__FA_SETTING_2 9.1 W1__FA_SETTING_3 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: CONTACT,RECEPTACLE,CRIMP SNAP-IN,MICRO MATE-N-LOCK WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-13000 - - - - - TERMINALS APPLIED TE TERMIANL TE TERMIANL TE TERMIANL TE TERMIANL 794606-1 794606-2 794606-3 1-794606-1 1-794606-2 1-794606-3 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: CONTACT,RECEPTACLE,CRIMP SNAP-IN,MICRO MATE-N-LOCK WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION - - - - - - TERMINALS APPLIED TE TERMIANL TE TERMIANL TE TERMIANL TE TERMIANL 794606-1 794606-2 794606-3 1-794606-1 1-794606-2 1-794606-3 WIRE SIZE CRIMP HEIGHT mm [INCH] CRIMP HEIGHT REFERENCE SETTING 7.9 W1__FA_SETTING_1 8.1 W1__FA_SETTING_2 RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151022-4 PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151022-4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8-2151022-5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TERMINAL LUBRICANT IS RECOMMENDED. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. CUT TO LENGTH AT ASSEMBLY. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS LISTED IN THE APPLICATION SPECIFICATION. INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS #- # [# - # IN.] INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN RELEVANT APPLICATION SPECIFICATION. FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARMETER IS NOT LISED AS AN APPROVED APPLICATION WITHIN A TE CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIEDTED ACCORDING TO TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMEDNED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION.
DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. - SEE SHEET 1 - - - Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2151022 L.ZHANG 16NOV2011 L.ZHANG 16NOV2011 S.XI 16NOV2011 1:2 4 4 E1 -- - mm 0.5 0.13 0.013 0.0001 A 66 Ocean Side Feed Applicator - - A PNEUMATIC PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) 142 FEED TYPE 151 239 250 249 238 136 137 163 172 135240 133 198 SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REF REF 8 10 11 139 140 141 143 144 166 213 241 242 243 244 246 145 251 152 241 143 164 A 119 119 23 124 113 29 CARRIER STRIP ASSEMBLY LOCATION A SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED MECHANICAL POST FEED 30mm STROKE MECHANICAL PRE FEED 30mm STROKE 30mm STROKE AIR FEED 1 1