734155-1 TEC | Alldatasheet
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Technical content
.050 CENTERLINE MICRO-MATCH CONNECTOR SERIES The TE Connectivity (TE) Micro-MaTch connector family, with its contact spacing of 1.27 mm, offers a variety of wire-to-board and board-to-board interconnections. The Micro-MaTch contact helps prevent fretting corrosion, the traditional failure mode in tin-plated connections. Relative movements caused by vibrations/thermal expansion between male and female contacts are absorbed by an additional positioning spring in the female part. By preventing movements on the contact spot, a gas tight connection can make the Micro-MaTch contact spring system fretting corrosion resistant. Features and Benefits
- Wire connectors supplied on-tape and suitable for mass termination of 28 AWG [0.08 mm2 to 0.09 mm2] ribbon cable
- Tin plated contact design
- Gas tight connections
- Fretting corrosion resistant
- Full range of application tooling from hand tool to fully automated equipment
- Wire to Board, and Board to Board Interconnection system Product Applications
- Production & Material Handling equipment
- Control Units
- Robots & Motors
- Central Heating Units
- Car Radios
- Navigation Systems
- Dashboard Systems
- Base Stations
- Set Top Boxes
- Audio equipment AUTOMATION & CONTROL /// QUICK REFERENCE GUIDE
AUTOMATION & CONTROL /// QUICK REFERENCE GUIDE Female Contact Spring Positioning Spring Solder Post IDC Slot Male Contact Pin Chamfer in two directions PAGE 2 MICRO-MATCH PRODUCT PORTFOLIO HOW MICRO-MATCH CONNECTORS WORK 215079 Female-on-Board Connector Top Entry 338095 & 338096 or 338097 (COSI) Crimp on Snap in (COS) Connector 188275 Female-on-Board Connector Surface Mount Device (SMD) 338068 Female-on-Board Connector Top Entry with Latches 215570 Paddle Board Connector 338069 Female-on-Board Connector Top Entry SMD with Latches 215460 Female-on-Board Connector Side Entry 215083 Male-on-Wire Connector 188431 Female-in-Board SMD Connector 338070 Female-on-Board Connector Side Entry with Latches 215464 Male-on-Board Connector 338728 Male SMD Connector The Micro-MaTch connector design helps prevent fretting corrosion which is the traditional failure mode in tin plated connections. Due to an additional positioning spring in the female part, relative movements caused by vibrations and thermal expansion between male and female contacts are absorbed. By preventing movements on the contact spot, a gas tight connection is made. This contact spring system featuring the positioning spring, compensates positional tolerances and provides the high contact force required for tin plated contact systems. The Micro-MaTch contact spring system is fretting corrosion resistant. Male Connector Cover Female Connector
AUTOMATION & CONTROL /// QUICK REFERENCE GUIDE PAGE 3 FEMALE AND MALE CONNECTOR APPLICATIONS COSI215083 215464215079 215460 188275 Female Connectors Mated Female and Male Connectors (application and dimension drawings) Male Connectors A B C 1 2 3 Female and Male Connector Dimensions Image Description A (max) B (max) C D (max) E (max) F (max) G (max) A1 Wire-to-Board through hole 5.2 7.5 2.54 - - - - A2 Board-to-Board through hole 5.2 6.2 2.54 - - - - A3 Wire-to-Board (discrete wire), through hole 5.2 9.7 2.54 - - - - B1 Wire-to-Board right angle, through hole 8.4 5.9 2.54 1.5 - - - C1 Wire-to-Board surface mount 5.2 8.5 - 7.1 - - - C2 Board-to-Board surface mount, through hole 5.2 7.1 2.54 7.1 - - - C3 Wire-to-Board (discrete wire), surface mount 5.2 10.7 - 7.1 - - - B A C A B C D A B D Application Application ApplicationDimensions Dimensions DimensionsA 1 B 1 C 1 A C B C AC B C GE C BA C D F A C B D Application Application ApplicationDimensions Dimensions DimensionsA 2 B 2 C 2 A B C A E B C D A B D Application Application ApplicationDimensions Dimensions DimensionsA 3 B 3 C 3
AUTOMATION & CONTROL /// QUICK REFERENCE GUIDE PAGE 4 FEMALE-ON-BOARD CONNECTOR: TOP ENTRY Position Size 4 6 8 10 12 14 16 18 20 Base Number 215079 -4 -74 -6 -76 -8 -78 -10 -80 -12 -82 -14 -84 -16 -86 -18 -88 -20 -90 338068 -4 -6 -8 -10 -12 -14 -16 -18 -20 Package Size Reel Box Reel Box Reel Box Reel Box Reel Box Reel Box Reel Box Reel Box Reel Box 2500 250 2500 250 2500 250 2500 250 2500 250 2500 250 2500 250 2500 250 2500 250 Mates With: 215083, 338095+338096, 338095+338097, 215464, 338728 FEMALE-ON-BOARD CONNECTOR: SIDE ENTRY Position Size 4 6 8 10 12 14 16 18 20 Base Number 215460 -4 -74 -6 -76 -8 -78 -10 -80 -12 -82 -14 -84 -16 -86 -18 -88 -20 -90 338070 -4 -6 -8 -10 -12 -14 -16 -18 -20 Package Size Reel Box Reel Box Reel Box Reel Box Reel Box Reel Box Reel Box Reel Box Reel Box 2500 250 2500 250 2500 250 2500 250 2500 250 2500 250 2500 250 2500 250 2500 250 Mates With: 215083, 338095+338096, 338095+338097, 215464, 338728 FEMALE-ON-BOARD CONNECTOR: SURFACE MOUNT DEVICE (SMD) Position Size 4 6 8 10 12 14 16 18 20 24 Base Number 188275 -4 -74 -6 -76 -8 -78 -10 -80 -12 -82 -14 -84 -16 -86 -18 -88 -20 -90 338069 -4 -74 -6 -76 -8 -78 -10 -80 -12 -82 -14 -84 -16 -86 -18 -88 -20 -90 -24 -94 Package Size No vac tape Vac tape No vac tape Vac tape No vac tape Vac tape No vac tape Vac tape No vac tape Vac tape No vac tape Vac tape No vac tape Vac tape No vac tape Vac tape No vac tape Vac tape No vac tape Vac tape 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 Note: Vac Tape = With vacuum pick and place tape Mates With: 215083, 338095+338096, 338095+338097, 215464, 338728 MALE-ON-BOARD CONNECTOR Position Size 4 6 8 10 12 14 16 18 20 Base Number 215464 -4 -74 -6 -76 -8 -78 -10 -80 -12 -82 -14 -84 -16 -86 -18 -88 -20 -90 Package Size Reel Box Reel Box Reel Box Reel Box Reel Box Reel Box Reel Box Reel Box Reel Box 2500 250 2500 250 2500 250 2500 250 2500 250 2500 250 2500 250 2500 250 2500 250 Mates With: 215079, 215460, 188275, 215079, 338068, 338069, 338070, 188431 MALE PADDLE BOARD CONNECTOR Position Size 4 6 8 10 12 14 16 18 20 24 Base Number 215570 -4 -74 -6 -76 -8 -78 -10 -80 -12 -82 -14 -84 -16 -86 -18 -88 -20 -90 -24 -94 Package Size Reel Box Reel Box Reel Box Reel Box Reel Box Reel Box Reel Box Reel Box Reel Box Reel Box 2500 250 2500 250 2500 250 2500 250 2500 250 2500 250 2500 250 2500 250 2500 250 2500 250 Application Spec: 114-19016 Matching Cable: 167019 NO MATES - Direct Soldering of ribbon cable to the PC board MALE-ON-WIRE CONNECTOR Position Size 4 6 8 10 12 14 16 18 20 24 Base Number 215083 -4 -74 -6 -76 -8 -78 -10 -80 -12 -82 -14 -84 -16 -86 -18 -88 -20 -90 -24 -94 Package Size Reel Box Reel Box Reel Box Reel Box Reel Box Reel Box Reel Box Reel Box Reel Box Reel Box 2500 250 2500 250 2500 250 2500 250 2500 250 2500 250 2500 250 2500 250 2500 250 2500 250 Application Spec: 114-19016 Matching Cable: 167019 Mates With: 215079, 215460, 188275, 215079, 338068, 338069, 338070, 188431 CRIMP ON SNAP IN (COSI) CONNECTOR CONTACTS Position Size 4 6 8 10 12 14 16 18 20 Base Number Wire Size ID 15000/Reel 750/Reel Base Number 338095 -4 -6 -8 -10 -12 -14 -16 -18 -20 338096 28-24 AWG 0.76-1.00 -1 -11 Package Size Box Box Box Box Box Box Box Box Box 338097 24-20 AWG 1.27-1.52 -1 -11 900 700 450 450 400 350 300 250 200 Mates With: 215079, 215460, 188275, 215079, 338068, 338069, 338070, 188431 FEMALE-IN-BOARD SMD CONNECTOR Position Size 4 6 8 10 14 16 20 Base Number 188431 -74 -76 -78 -80 -84 -86 -90 Package Size Reel Reel Reel Reel Reel Reel Reel 1200 1200 1200 1200 1200 1200 1200 Mates With: 215083, 338095+338096, 338095+338097, 215464, 338728 MALE SMD CONNECTOR Position Size 4 6 8 10 12 14 16 18 20 Base Number 338728 -4 -74 -6 -76 -8 -78 -10 -80 -12 -82 -14 -84 -16 -86 -18 -88 -20 -90 Package Size No cover Vac cover No cover Vac cover No cover Vac cover No cover Vac cover No cover Vac cover No cover Vac cover No cover Vac cover No cover Vac cover No cover Vac cover 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 Mates With: 215079, 215460, 188275, 215079, 338068, 338069, 338070, 188431
AUTOMATION & CONTROL /// QUICK REFERENCE GUIDE PAGE 5 PRODUCT/APPLICATION SPECIFICATION APPLICATION TOOLING SAMPLE BOXES 215570 Paddle Board Connector 215460 Female-on-Board Side Entry 338728 Male SMD Connector 215460 Female-on-Board Side Entry 215464 Male-on-Board Connector 338095 COSI Connector 215079 Female-on-Board Top Entry 215460 Female-on-Board Side Entry 215083 Male-on-Wire connector 188431 Female-in-Board SMD 215083 Male-on-Wire Connector 338068 Female-on-Board Top Entry 215079 Female-on-Board Connector 215083 Male-on-Wire Connector 215083 Male-on-Wire Connector Large Sample Box with various connectors: 1377074-1 (available on order at TE) Micro Sample Kit with 3 samples incl. cable assembly: 4-1773465-8 (available via Media Resource Center) Hand Tools 734155-1 734024-1 734870-1 734870-2 654061-1 Pistol grip Adapter set COSI 24-20 AWG COSI 28-24 AWG Flat Cable cutting tool Bench Tools 733280-3 733278-2 1-547008-7 Termination Die Set Sub-assy toolset (4-20p) Lever press incl. toolset (4-24p) Semi-Automatic Tools 2161400-1 2151688 2151689 677412-7 519708-1 438685-1 3K40 Terminator Applicator for 3K40 Terminator 28-24 AWG Applicator for 3K40 Terminator 24-20 AWG Semi Automatic Base Press Toolset for 215083 Toolset for 215570
Can we make Micro-MaTch connectors with contacts in Gold plating? No. The Micro-MaTch receptacle contact spring is designed to deliver a high normal-force as required for tinplated contact interconnections. This pressure is too high for gold plated interconnections, where much lower normal-forces are required. We have noticed that the kinks of the Micro-MaTch thru-hole solder contacts on Top Entry as well as Side Entry Thru-hole solder Connectors, start with random direction. Is this technically OK? Yes, this is OK and does not affect contact retention. For those connectors the kink direction in each row can start random, but sequential contacts within each row have kinks pointing in opposite directions. Which flat ribbon cable is suitable for Micro-MaTch male-on- wire and paddle-board connectors and why? TE Connectivity (TE) part number 167019-series Flat Ribbon Cable. The cable insulation’s round shape at each position and the flat transition between the positions, both exactly match with corresponding shape in the cover. This enables accurate pre-positioning of the conductors regarding to the IDC-slots during the termination process. It is also Important that the conductor’s pitch is within tolerance and that they are symmetrically positioned in the round insulation shape. Are Micro-MaTch male-on-wire and paddle-board connectors also suitable for discrete wire termination? No. For discrete wires, Micro-MaTch connectors offer the Crimp-On Snap-In (COSI) connectors in 2 wire ranges. Is there retention force performance information available for the female connector versions with locking latches? No. The plastic latches were not designed to retain the connectors but to produce an audible click when the connectors are fully mated. AUTOMATION & CONTROL /// QUICK REFERENCE GUIDE Let’s connect We make it easy to connect with our experts and are ready to provide all the support you need. Just call your local support number or visit www.te.com/industrial to chat with a Product Information Specialist. Technical Support te.com/support-center For more Information te.com/products/micromatch te.com © 2014 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved. 4-1773457-1 IND WR 11/2014 MICRO-MATCH, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other logos, product and Company names mentioned herein may be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this brochure are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. FREQUENTLY ASKED QUESTIONS