1803052-1

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DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150032 R.KNEPPER 26MAR2012 T.ELBIN 26MAR2012 M.CLIFFORD 26MAR2012 1:1 1 4 B1 -- - mm A 66 Ocean End Feed Applicator - - B1 ECR-16-013924 29SEP2016 MR JDGATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2150032 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC - - - - - - - SERVO LATCH PLATE 2119951-1 1803052-1 8- 2150032 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150032 -4 - - - 2150032 -5 B FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - PNEUMATIC FEED 2119950-1 2031314-1 - 2119641-1 - 2063440-2 2150032 -6 B NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - - - - - - - - 2150032 -7 B FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2150032 -7 A CRIMP TOOLING KIT - - - - - - - - SET UP GAUGE 2119599-2 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) ITEM NODESCRIPTIONPART NO-2-5-6-7-77 1CRIMPER, WIRE PREMIUM2-456406-3 11111 2SPACER, CRIMPER455888-7 1111- 3CRIMPER, INSULATION F PREMIUM3-2119582-6 11111 4BLOCK, FL CRIMPER SPACER238009-1 1111- 5SPACER2-240641-3 1111- 7BLADE, SLUG4-690474-5 1111- 8ANVIL, EF .0902-1333217-1 11111 9PLATE, FRONT SHEAR3-690482-2 1111- 10-- ----- 11PLATE, REAR SHEAR240833-7 1111- 13SPACER,HOLD-DOWN1752360-1 1111- 16SPACER6-240641-3 1111- 17SCR, BHSC, RoHS (M6 X 12)1-2079383-1 4444- 18GUIDE, LOWER STRIP1901259-4 2222- 20DRAG1752373-4 1111- 22SPRING, COMPRESSION2-22281-3 2222- 23PLATE, STRIP HOLD DOWN240825-2 1111- 24PLATE, STRIP GUIDE1752371-7 1111- 25STUD, THREADED1320906-1 2222- 27STRIPPER (MACHINING)240639-1 1111- 29SCR, SKT HD CAP, RoHS, M4 X 101-2168083-0 2222- 31SCR, SKT HD CAP, RoHS, M4 X 202168083-9 2222- 33WASHER, FLAT, REG M41-18028-2 7777- 35BOLT, ADJUSTMENT2119092-1 11-1- 37FA HEAD, ATLANTIC STYLE2119085-1 1111- 38RAM WASHER, PRECISION2119644-1 1111- 39APPLICATOR SHIM PACK2119957-1 11-1- 40DISC, NUMBERED FA WIRE ADJUSTMENT2119645-1 11-1- 41SCR, BHSC, RoHS (M8 X 25)2079383-7 1111- 44RAM,AMP STYLE, END FEED2119369-1 11-1- 46APPLICATOR BASIC ASSEMBLY, EF2119655-5 1111- 49SCR, SKT HD CAP M4 X 6.018023-9 1---- 50STANDOFF,HOLD-DOWN1752354-8 1111- 51FEED FINGER SUBASSEMBLY2031314-1 1---- 52NUT, HEX, REG, RoHS, M3.51-5018030-0 1111- 53NUT, LOCK, HEX, TORQUE (M4)986965-8 2222- 54NUT, HEX, REG, RoHS, M35018030-1 2222- 55NUT, HEX, REG, RoHS, M45018030-2 2222- 56SCR, SKT HD CAP, RoHS, M4 X 162168083-8 2222- 57SHCS, LOW HEAD, RoHS, M4 X 82168400-4 3333- 60SCR, BHSC, RoHS (M4 X 8)2079383-4 1111- 62SCR, SET, SOC, CONE POINT, M3 x 4.0992763-5 33-3- 63LIMITER, ADJUSTMENT BOLT2119793-1 11-1- 64SHCS, LOW HEAD, RoHS, M4 X 202168400-5 2222- 65HOLDDOWN, TERMINAL2-1901681-2 1111- 66SCREW, DRIVE, RH, RoHS, 2 x .1882168078-1 2222- 67TAG,IDENTIFICATION2119740-1 1--1- 70SCR, SET, FLT POINT M3 X 10.02-18032-2 2222- 71DOCUMENTATION PACKAGE2119956-2 1111- 82SPACER, CRIMPER455888-5 1111- 133SERVO FEED LATCH ASM1633743-1 -11-- 135MEMORY CHIP, PROGRAMMEDSEE NOTE 4 -REFREF-- 137PIN, RETAIN, GRVD, 3/16 X .8543-23627-7 1---- 163SPRING, FEED FINGER240638-1 1---- 164COUNTER, MAGNETIC994970-2 REFREFREFREF- 166MAGNET, RARE EARTH HIGH ENERGY994969-1 1111- 172RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3 2---- 174GUIDE PIN,HOLDDOWN1901680-2 1111- 175GUIDE PIN,HOLDDOWN1752353-2 1111- 176SPRING, COMPRESSION8-22280-7 1111- 177PIN, SLOTTED SPRING 3.0 X 14.06-993111-6 1111- 183FEED FINGER ASSEMBLY,EF1803052-1 -11-- 213TAG,IDENTIFICATION2119740-2 -11-- 238AIR FEED MODULE2063440-2 1---- 240SHCS, LOW HEAD, RoHS, M5 X 102168400-7 -22-- 242RETAINER, INSULATION DIAL2119083-1 1111- 243WASHER, WAVE SPRING, CREST-TO-CREST2079764-1 1111- 244CAM, SNAIL, INSULATION ADJUSTMENT2119082-9 1111- 245RAM, AMP STYLE, END FEED, NON-ADJUST2119759-1 --1-- 246SPRING, COMPRESSION1-22279-3 11-1- 247DETENT PIN2119798-1 11-1- 248FEED CAM, AIR FEED2119641-1 1---- 249BUSHING, LCH5-12, MISUMI2079988-1 1---- ITEM NODESCRIPTIONPART NO-2-5-6-7-77 250PUSH ROD, AIR FEED2119640-1 1---- 252O-RING, .676 ID, .070 DIA. MAT.8-21084-0 11-1- 260APPLICATOR SHIM PACK2119957-2 --1-- TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: 187 SERIES POSITIVE LOCK MK-II WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-5041 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 170325-1 170325-5 173691-1 175179-1 170325-3 170325-6 173691-2 175179-2 CRIMP HEIGHT REFERENCE SETTING 4.2 W1__FA_SETTING_1 6.3 W1__FA_SETTING_2 7.7 W1__FA_SETTING_3 WIRE SIZE CRIMP HEIGHT mm [INCH] 1.25mm2 W1__DWG_WGAUGE_1 0.75mm2 W1__DWG_WGAUGE_2 0.50mm2 W1__DWG_WGAUGE_3 APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.29 mm [.090] F INSUL 3.94 mm [.155] F APPLICATOR INSTRUCTIONS 408-10390 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: 187 SERIES POSITIVE LOCK MK-II WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 170325-1 CRIMP HEIGHT REFERENCE SETTING 7.0 W1__FA_SETTING_1 WIRE SIZE CRIMP HEIGHT W1__CRIMP_UNITS:2 0.35 + 0.35 mm² W1__DWG_WGAUGE_1 RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150032 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150032 -5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150032 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50, 62 & 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50 & 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL DESIGN IS NOT COMPATIBLE WITH MECHANICAL FEED. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT CUT TO LENGTH AT ASSEMBLY. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. CUT TO LENGTH AT ASSEMBLY. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS LISTED IN THE APPLICATION SPECIFICATION. INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS #- # [# - # IN.] INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN RELEVANT APPLICATION SPECIFICATION. FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A TE CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED ACCORDING TO TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION. 4 12

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. - SEE SHEET 1 - - - Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150032 R.KNEPPER 26MAR2012 T.ELBIN 26MAR2012 M.CLIFFORD 26MAR2012 1:1 2 4 B1 -- - mm A 66 Ocean End Feed Applicator - - 16.3 0.5 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) HOLDDOWN SET-UP FEED TYPE 248 249 250 137 163 172 135 240133 CAM POSITION SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 238 183 44 245 REF REF 9 13 24 25 27 29 31 33 166 174 175 176 177 213 242 243 244 245 246 247 252 260 A 164 PNEUMATIC A AIR FEED 40mm STROKE 30mm STROKE SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. - SEE SHEET 1 - - - Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150032 R.KNEPPER 26MAR2012 T.ELBIN 26MAR2012 M.CLIFFORD 26MAR2012 1:1 3 4 B1 -- - mm A 66 Ocean End Feed Applicator - - SET UP GAUGE 2119599-2 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2- 2150032 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC - - - - - - - SERVO LATCH PLATE 2119951-1 1803052-1 8- 2150032 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150032 -4 - - - 2- 2150032 -5 B FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - PNEUMATIC FEED 2119950-1 2031314-1 - 2119641-2 - 2063440-2 2- 2150032 -7 B FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2150032 -7 A CRIMP TOOLING KIT - - - - - - - - ITEM NODESCRIPTIONPART NO-22-25-27-77 1CRIMPER, WIRE PREMIUM2-456406-3 1111 2SPACER, CRIMPER455888-7 111- 3CRIMPER, INSULATION F PREMIUM3-2119582-6 1111 4BLOCK, FL CRIMPER SPACER238009-1 111- 5SPACER2-240641-3 111- 7BLADE, SLUG4-690474-5 111- 8ANVIL, EF .0902-1333217-1 1111 9PLATE, FRONT SHEAR3-690482-2 111- 10-- ---- 11PLATE, REAR SHEAR240833-7 111- 13SPACER,HOLD-DOWN1752360-1 111- 16SPACER6-240641-3 111- 18GUIDE, LOWER STRIP1901259-4 222- 20DRAG1752373-4 111- 22SPRING, COMPRESSION2-22281-3 222- 23PLATE, STRIP HOLD DOWN240825-2 111- 24PLATE, STRIP GUIDE1752371-7 111- 25STUD, THREADED1320906-1 222- 27STRIPPER (MACHINING)240639-1 111- 29SCR, SKT HD CAP, RoHS, M4 X 101-2168083-0 222- 31SCR, SKT HD CAP, RoHS, M4 X 202168083-9 222- 33WASHER, FLAT, REG M41-18028-2 777- 38RAM WASHER, PRECISION2119644-1 111- 39APPLICATOR SHIM PACK2119957-1 111- 40DISC, NUMBERED FA WIRE ADJUSTMENT2119645-1 111- 41SCR, BHSC, RoHS (M8 X 25)2079383-7 111- 49SCR, SKT HD CAP M4 X 6.018023-9 1--- 50STANDOFF,HOLD-DOWN1752354-8 111- 51FEED FINGER SUBASSEMBLY2031314-1 1--- 52NUT, HEX, REG, RoHS, M3.51-5018030-0 111- 53NUT, LOCK, HEX, TORQUE (M4)986965-8 222- 54NUT, HEX, REG, RoHS, M35018030-1 222- 55NUT, HEX, REG, RoHS, M45018030-2 222- 56SCR, SKT HD CAP, RoHS, M4 X 162168083-8 222- 57SHCS, LOW HEAD, RoHS, M4 X 82168400-4 333- 62SCR, SET, SOC, CONE POINT, M3 x 4.0992763-5 333- 63LIMITER, ADJUSTMENT BOLT2119793-1 111- 64SHCS, LOW HEAD, RoHS, M4 X 202168400-5 222- 65HOLDDOWN, TERMINAL2-1901681-2 111- 66SCREW, DRIVE, RH, RoHS, 2 x .1882168078-1 222- 67TAG,IDENTIFICATION2119740-1 1-1- 70SCR, SET, FLT POINT M3 X 10.02-18032-2 222- 71DOCUMENTATION PACKAGE2119956-2 111- 82SPACER, CRIMPER455888-5 111- 133SERVO FEED LATCH ASM1633743-1 -1-- 135MEMORY CHIP, PROGRAMMEDSEE NOTE 4 -REF-- 137PIN, RETAIN, GRVD, 3/16 X .8543-23627-7 1--- 139BOLT, ADJUSTMENT2119092-2 111- 140RAM, ASIAN STYLE, END FEED2119651-1 111- 141APPLICATOR BASIC ASSEMBLY, EF2119655-6 111- 144SCR, BHSC, RoHS (M4 X 16)2079383-8 111- 145DETENT PIN2119798-2 111- 152FEED CAM, AIR FEED2119641-2 1--- 153O-RING, .801 ID, .070 DIA. MAT.8-21084-1 111- 163SPRING, FEED FINGER240638-1 1--- 164COUNTER, MAGNETIC994970-2 REFREFREF- 166MAGNET, RARE EARTH HIGH ENERGY994969-1 111- 172RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3 2--- 174GUIDE PIN,HOLDDOWN1901680-2 111- 175GUIDE PIN,HOLDDOWN1752353-2 111- 176SPRING, COMPRESSION8-22280-7 111- 177PIN, SLOTTED SPRING 3.0 X 14.06-993111-6 111- 183FEED FINGER ASSEMBLY,EF1803052-1 -1-- 186SCR, BHSC, RoHS (M6 X 20)2079383-9 444- 213TAG,IDENTIFICATION2119740-2 -1-- 238AIR FEED MODULE2063440-2 1--- 240SHCS, LOW HEAD, RoHS, M5 X 102168400-7 -2-- 242RETAINER, INSULATION DIAL2119083-1 111- 243WASHER, WAVE SPRING, CREST-TO-CREST2079764-1 111- 244CAM, SNAIL, INSULATION ADJUSTMENT2119082-9 111- 246SPRING, COMPRESSION1-22279-3 111- 249BUSHING, LCH5-12, MISUMI2079988-1 1--- 250PUSH ROD, AIR FEED2119640-1 1--- ITEM NODESCRIPTIONPART NO-22-25-27-77 251FINE ADJUST HEAD ASM, PACIFIC STYLE2119782-1 111- TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: 187 SERIES POSITIVE LOCK MK-II WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-5041 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 170325-1 170325-5 173691-1 175179-1 170325-3 170325-6 173691-2 175179-2 WIRE SIZE CRIMP HEIGHT mm [INCH] 1.25mm2 W1__DWG_WGAUGE_1 0.75mm2 W1__DWG_WGAUGE_2 0.50mm2 W1__DWG_WGAUGE_3 CRIMP HEIGHT REFERENCE SETTING 4.2 W1__FA_SETTING_1 6.3 W1__FA_SETTING_2 7.7 W1__FA_SETTING_3 APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.29 mm [.090] F INSUL 3.94 mm [.155] F APPLICATOR INSTRUCTIONS 408-10390 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: 187 SERIES POSITIVE LOCK MK-II WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 170325-1 CRIMP HEIGHT REFERENCE SETTING 7.0 W1__FA_SETTING_1 WIRE SIZE CRIMP HEIGHT W1__CRIMP_UNITS:2 0.35 + 0.35 mm² W1__DWG_WGAUGE_1 RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150032 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150032 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50, 62 & 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 153. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL DESIGN IS NOT COMPATIBLE WITH MECHANICAL FEED. CUT TO LENGTH AT ASSEMBLY. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. CUT TO LENGTH AT ASSEMBLY. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS LISTED IN THE APPLICATION SPECIFICATION. INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS #- # [# - # IN.] INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN RELEVANT APPLICATION SPECIFICATION. FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A TE CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED ACCORDING TO TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION.

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. - SEE SHEET 1 - - - Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150032 R.KNEPPER 26MAR2012 T.ELBIN 26MAR2012 M.CLIFFORD 26MAR2012 1:1 4 4 B1 -- - mm A 66 Ocean End Feed Applicator - - 16.3 0.5 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) FEED TYPE 152 249 250 238 137 163 172 135 240133 CAM POSITION SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION HOLDDOWN SET-UP A 183 141 REF REF 8 9 13 186 24 25 27 29 31 33 144 139 140 141 145 153 166 174 175 176 177 213 242 243 244 246 251 164 PNEUMATIC A AIR FEED 30mm STROKE SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED 1 1