1803019-6

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DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2266115 R.KNEPPER 15-Oct-13 G.BAILEY 15-Oct-13 M.CLIFFORD 15-Oct-13 1:2 1 4 B1 -- - mm A 66 Ocean Side Feed Applicator - - A1 ECR-14-003873 28MAR2014 RK GB B ECR-16-004049 17MAR2016 KH CT B1 ECR-16-017319 07DEC2016 KH JDG ITEM NODESCRIPTIONPART NO-1-2-5-6-7-77-78 4-1633713-2 CRIMPER, WIRE PREMIUM4-1633713-2111111- 455888-4 SPACER, CRIMPER455888-411111-- 1803019-6 CRIMPER, INSULATION O1803019-61111111 238011-9 BLOCK, CRIMPER SPACER238011-911111-- 1-2119757-0 DEPRESSOR, SHEAR1-2119757-011111-- ITEM_6 ITEM_7 1-1803293-1 ANVIL, COMBINATION DEUTSCH STYLE1-1803293-11111111 1803095-1 FLOATING SHEAR, FRONT1803095-111111-- 2119805-1 SHEAR HOLDER, FRONT2119805-111111-- 1-356885-4 STOP, SHEAR1-356885-411111-- SIMP_3-22280-3 SPRING, COMPRESSION3-22280-311111-- 2119806 INSERT, SHEAR2119806-111111-- 2119533 STRIPPER, SIDE FEED2119533-111111-- 1-18028-2 WASHER, FLAT, REG M41-18028-211111-- 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.02168083-211111-- 1320928-2 STRIP GUIDE1320928-211111-- 2119959-1 ASSEMBLY, STRIP GUIDE2119959-111111-- 1-1320908-0 SPACER, STRIP GUIDE1-1320908-011111-- 2161328 HEX HEAD, FLANGED, M5 x 8mm LONG2161328-111111-- 2079383-5 SCR, BHSC, RoHS (M4 X 20)2079383-522222-- 2-1752356-0 SUPPORT, TERMINAL2-1752356-011111-- 2119092-1 BOLT, ADJUSTMENT2119092-1111-1-- 2119085_PRE_REV_K FA HEAD, ATLANTIC STYLE2119085-111111-- 1-2119644-2 RAM WASHER, PRECISION1-2119644-211111-- 2119957-1 APPLICATOR SHIM PACK2119957-1111-1-- 2119645 DISC, NUMBERED FA WIRE ADJUSTMENT2119645-1111-1-- 2079383-7 SCR, BHSC, RoHS (M8 X 25)2079383-711111-- 2119370 RAM, AMP STYLE, SIDE FEED2119370-1111-1-- 2119656-9 APPLICATOR BASIC ASSEMBLY, SF2119656-911111-- 2119653-1 2119652 18023-9 SCR, SKT HD CAP M4 X 6.018023-921----- 690753-2 SPACER, TONKER690753-211111-- 811242-5_OLD BUMPER, HOLD DOWN811242-511111-- 5018030-1 NUT, HEX, REG, RoHS, M35018030-111111-- 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 101-2168083-022222-- 2168400-1 SHCS, LOW HEAD, RoHS, M4 X 122168400-144444-- 1338685-1 PAWL, FEED1338685-111----- 5-18022-5 SCR, HEX HD CAP, M4 X 6.05-18022-511----- 2079383-4 SCR, BHSC, RoHS (M4 X 8)2079383-411111-- 992763-5 SCR, SET, SOC, CONE POINT, M3 x 4.0992763-5333-3-- 2119793 LIMITER, ADJUSTMENT BOLT2119793-1111-1-- 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .1882168078-122222-- 2119740-1 TAG,IDENTIFICATION2119740-111--1-- 2119791-9 DEPRESSOR, WIRE2119791-922222-- 2119956-1 DOCUMENTATION PACKAGE2119956-111111-- 2266115_LOGSHEET 455888-4 SPACER, CRIMPER455888-411111-- 113 2119955-1 ASSY, LUBRICATOR, SIDE FEED2119955-111111-- 117 2119944-1 FEED FINGER ASSEMBLY,SF2119944-1--REFREF--- 119 1-18028-2 WASHER, FLAT, REG M41-18028-211111-- 133 1633743-1 SERVO FEED LATCH ASM1633743-1--11--- 135 1901689_EMPTY_OCEAN_SF MEMORY CHIP, PROGRAMMEDSEE NOTE 4--REFREF--- 136 2119799 HOLDER,FEED FINGER, AF2119799-1-1----- 137 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .8543-23627-7-1----- 163 240638 SPRING, FEED FINGER240638-1-1----- 164 COUNTER_994970 COUNTER, MAGNETIC994970-2REFREFREFREFREF-- 166 994969-1_GATD MAGNET, RARE EARTH HIGH ENERGY994969-111111-- 172 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3-2----- 198 1901094-3 SPACER, FEEDER1901094-3--11--- 213 2119740-2 TAG,IDENTIFICATION2119740-2--11--- 238 2063440-1 AIR FEED MODULE2063440-1-1----- 239 2119580-1 240 2168400-6 SHCS, LOW HEAD, RoHS, M5 X 162168400-6--22--- 241 7-18023-7 SCR, SKT HD CAP M3 X 4.07-18023-711111-- 242 2119083 RETAINER, INSULATION DIAL2119083-111111-- 243 2079764 WASHER, WAVE SPRING, CREST-TO-CREST2079764-111111-- 244 2119082-9 CAM, SNAIL, INSULATION ADJUSTMENT2119082-911111-- 245 2119758 RAM, AMP STYLE, SIDE FEED, NON-ADJ.2119758-1---1--- 246 1-22279-3_SIMP SPRING, COMPRESSION1-22279-3111-1-- 247 2119798-1 DETENT PIN2119798-1111-1-- 248 2119641-1 FEED CAM, AIR FEED2119641-1-1----- ITEM NODESCRIPTIONPART NO-1-2-5-6-7-77-78 249 2079988_GATD BUSHING, LCH5-12, MISUMI2079988-1-1----- 250 2119640-1 PUSH ROD, AIR FEED2119640-1-1----- 252 8-21084-0_GATD O-RING, .676 ID, .070 DIA. MAT.8-21084-0111-1-- 260 2119957-2 APPLICATOR SHIM PACK2119957-2---1--- ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2266115 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 SERVO LATCH PLATE 2119951-1 - 8- 2266115 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2266115 -4 - - - 2266115 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - - SERVO LATCH PLATE 2119951-1 - 8- 2266115 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2266115 -4 - - - 2266115 -5 B FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - - PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 2266115 -6 B NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - - - - - - - - 2266115 -7 B FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2266115 -7 B CRIMP TOOLING KIT - - - - - - - - TERMINAL DATA: DEUTSCH TERMINAL DEUTSCH CRIMP SPECIFICATION TERMINAL NAME: STAMPED CONTACT PIN SIZE 16 WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 0425-039-0000 Rev E - - - - - TERMINALS APPLIED TE TERMINAL DEUTSCH TERMINAL TE TERMINAL DEUTSCH TERMINAL 2113238-1 1060-16-1222 2113238-2 1060-16-1244 2113238-3 1060-16-1277 WIRE SIZE CRIMP HEIGHT mm [INCH]

14 AWG

W1__DWG_WGAUGE_1 2.00mm2 W1__DWG_WGAUGE_2 1.50mm2 W1__DWG_WGAUGE_3

16 AWG

W1__DWG_WGAUGE_4 1.00mm2 W1__DWG_WGAUGE_5 APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.62 mm [.103] F INSUL 2.03 mm [.080] O APPLICATOR INSTRUCTIONS 408-10389TERMINAL DATA: TE TERMINAL DEUTSCH CRIMP SPECIFICATION TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION - - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE SEAL 67890-1 (C) 67890-3 (C) 67890-5 (C) 67890-7 (C) 67890-2 (C) 67890-4 (C) 67890-6 (C) 67890-8 (C) WIRE SIZE CRIMP HEIGHT mm [INCH] CRIMP HEIGHT REFERENCE SETTING 6.1 W1__FA_SETTING_1 6.3 W1__FA_SETTING_2 7.6 W1__FA_SETTING_3 7.9 W1__FA_SETTING_4 8.6 W1__FA_SETTING_5 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT REFERENCE SETTING WIRE SIZE CRIMP HEIGHT mm [INCH] TERMINAL DATA: DEUTSCH TERMINAL DEUTSCH CRIMP SPECIFICATION TERMINAL NAME: STAMPED CONTACT SOCKET SIZE 16 WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 0425-039-0000 Rev E - - - - - TERMINALS APPLIED TE TERMINAL DEUTSCH TERMINAL TE TERMINAL DEUTSCH TERMINAL 1949119-1 1062-16-1222 1949119-2 1062-16-1244 1949119-3 1062-16-1277 1949119-4 1062-16-1422 1949119-5 1062-16-1444 1949119-6 1062-16-1477 SET UP GAUGE 2119599-1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.62 mm [.103] F INSUL - - APPLICATOR INSTRUCTIONS 408-10389 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2266115 -2 1 FINE CRIMP HEIGHT ADJUST PNEUMATIC - - - - - - - SERVO LATCH PLATE 2119951-1 - 8- 2266115 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2266115 -4 - - - 2266115 -5 1 FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 2266115 -6 1 NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - - - - - - - - 2266115 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2266115 -7 1 CRIMP TOOLING KIT - - - - - - - - 7-2266115-8 B APPLICATOR CONVERSION KIT - APPLICATOR CONVERSION KITS PART NUMBER INSULATION DIAMETER RANGE 7-2266112-8 7-2266113-8 7-2266114-8 7-2266115-8 RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2266115 -4 PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2266115 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2266115 -5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2266115 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 4.15 . SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS, WIRE RANGE AND MEMORY CHIP THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. CUT TO LENGTH AT ASSEMBLY. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS LISTED IN THE APPLICATION SPECIFICATION. INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS #- # [# - # IN.] INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN RELEVANT APPLICATION SPECIFICATION. FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2266115 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2266115 -5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2266115 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 & 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180 & 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 4.15 . 4 12 9 9

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2266115 R.KNEPPER 15-Oct-13 G.BAILEY 15-Oct-13 M.CLIFFORD 15-Oct-13 1:2 2 4 B1 -- - mm A 66 Ocean Side Feed Applicator - - - SEE SHEET 1 - - - A PNEUMATIC 0.0 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) 242 243 244 46 10 241 247 246 245 213 166 252 113 260 164 A 119 TERMINAL SUPPORT LOCATION REF REF 29 30 REFREF FEED TRACK POSITION GUIDE BY INSULATION BARREL ITEM 30 LOCATED AT FRONT HOLES FEED TYPE 248 239 250 249 238 136 137 163 172 135240 133 198

117 REF

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION CAM POSITION MECHANICAL POST FEED 30mm STROKE 40mm STROKE MECHANICAL PRE FEED 30mm STROKE 40mm STROKE AIR FEED 30mm STROKE 40mm STROKE MECHANICAL A SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2266115 R.KNEPPER 15-Oct-13 G.BAILEY 15-Oct-13 M.CLIFFORD 15-Oct-13 1:2 3 4 B1 -- - mm A 66 Ocean Side Feed Applicator - - - SEE SHEET 1 - - - SET UP GAUGE 2119599-1 APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.62 mm [.103] F INSUL 2.03 mm [.080] O APPLICATOR INSTRUCTIONS 408-10389 TERMINAL DATA: DEUTSCH TERMINAL DEUTSCH CRIMP SPECIFICATION TERMINAL NAME: STAMPED CONTACT PIN SIZE 16 WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 0425-039-0000 Rev E - - - - - TERMINALS APPLIED TE TERMINAL DEUTSCH TERMINAL TE TERMINAL DEUTSCH TERMINAL 2113238-1 1060-16-1222 2113238-2 1060-16-1244 2113238-3 1060-16-1277 WIRE SIZE CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 2.00mm2 W1__DWG_WGAUGE_2 1.50mm2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.00mm2 W1__DWG_WGAUGE_5 CRIMP HEIGHT REFERENCE SETTING 6.1 W1__FA_SETTING_1 6.3 W1__FA_SETTING_2 7.6 W1__FA_SETTING_3 7.9 W1__FA_SETTING_4 8.6 W1__FA_SETTING_5 TERMINAL DATA: DEUTSCH TERMINAL DEUTSCH CRIMP SPECIFICATION TERMINAL NAME: STAMPED CONTACT SOCKET SIZE 16 WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 0425-039-0000 Rev E - - - - - TERMINALS APPLIED TE TERMINAL DEUTSCH TERMINAL TE TERMINAL DEUTSCH TERMINAL 1949119-1 1062-16-1222 1949119-2 1062-16-1244 1949119-3 1062-16-1277 1949119-4 1062-16-1422 1949119-5 1062-16-1444 1949119-6 1062-16-1477 WIRE SIZE CRIMP HEIGHT mm [INCH] CRIMP HEIGHT REFERENCE SETTING TERMINAL DATA: TE TERMINAL DEUTSCH CRIMP SPECIFICATION TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION - - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE SEAL 67890-1 (C) 67890-3 (C) 67890-5 (C) 67890-7 (C) 67890-2 (C) 67890-4 (C) 67890-6 (C) 67890-8 (C) WIRE SIZE CRIMP HEIGHT mm [INCH] CRIMP HEIGHT REFERENCE SETTING PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) ITEM NODESCRIPTIONPART NO-21-22-25-27-77-78 4-1633713-2 CRIMPER, WIRE PREMIUM4-1633713-211111- 455888-4 SPACER, CRIMPER455888-41111-- 1803019-6 CRIMPER, INSULATION O1803019-6111111 238011-9 BLOCK, CRIMPER SPACER238011-91111-- 1-2119757-0 DEPRESSOR, SHEAR1-2119757-01111-- ITEM_6 ITEM_7 1-1803293-1 ANVIL, COMBINATION DEUTSCH STYLE1-1803293-1111111 1803095-1 FLOATING SHEAR, FRONT1803095-11111-- 2119805-1 SHEAR HOLDER, FRONT2119805-11111-- 1-356885-4 STOP, SHEAR1-356885-41111-- SIMP_3-22280-3 SPRING, COMPRESSION3-22280-31111-- 2119806 INSERT, SHEAR2119806-11111-- 2119533 STRIPPER, SIDE FEED2119533-11111-- 1-18028-2 WASHER, FLAT, REG M41-18028-21111-- 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.02168083-21111-- 1320928-2 STRIP GUIDE1320928-21111-- 2119959-1 ASSEMBLY, STRIP GUIDE2119959-11111-- 1-1320908-0 SPACER, STRIP GUIDE1-1320908-01111-- 2161328 HEX HEAD, FLANGED, M5 x 8mm LONG2161328-11111-- 2079383-5 SCR, BHSC, RoHS (M4 X 20)2079383-52222-- 2-1752356-0 SUPPORT, TERMINAL2-1752356-01111-- 1-2119644-2 RAM WASHER, PRECISION1-2119644-21111-- 2119957-1 APPLICATOR SHIM PACK2119957-11111-- 2119645 DISC, NUMBERED FA WIRE ADJUSTMENT2119645-11111-- 2079383-7 SCR, BHSC, RoHS (M8 X 25)2079383-71111-- 2119652 FEED CAM, PRE FEED2119652-11----- 18023-9 SCR, SKT HD CAP M4 X 6.018023-921---- 690753-2 SPACER, TONKER690753-21111-- 811242-5_OLD BUMPER, HOLD DOWN811242-51111-- 5018030-1 NUT, HEX, REG, RoHS, M35018030-11111-- 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 101-2168083-02222-- 1338685-1 PAWL, FEED1338685-111---- 5-18022-5 SCR, HEX HD CAP, M4 X 6.05-18022-511---- 992763-5 SCR, SET, SOC, CONE POINT, M3 x 4.0992763-53333-- 2119793 LIMITER, ADJUSTMENT BOLT2119793-11111-- 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .1882168078-12222-- 2119740-1 TAG,IDENTIFICATION2119740-111-1-- 2119791-9 DEPRESSOR, WIRE2119791-92222-- 2119956-1 DOCUMENTATION PACKAGE2119956-11111-- 2266115_LOGSHEET PRINT, APPLICATOR LOG SHEET2266115-----1 455888-4 SPACER, CRIMPER455888-41111-- 113 2119955-1 ASSY, LUBRICATOR, SIDE FEED2119955-11111-- 117 2119944-1 FEED FINGER ASSEMBLY,SF2119944-1--REF--- 119 1-18028-2 WASHER, FLAT, REG M41-18028-21111-- 133 1633743-1 SERVO FEED LATCH ASM1633743-1--1--- 135 1901689_EMPTY_OCEAN_SF MEMORY CHIP, PROGRAMMEDSEE NOTE 4--REF--- 136 2119799 HOLDER,FEED FINGER, AF2119799-1-1---- 137 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .8543-23627-7-1---- 139 2119092-2 BOLT, ADJUSTMENT2119092-21111-- 140 2119650 RAM, ASIAN STYLE, SIDE FEED2119650-11111-- 141 1-2119656-0 APPLICATOR BASIC ASSEMBLY, SF1-2119656-01111-- 142 2119653-2 FEED CAM, POST FEED2119653-21----- 143 2168400-5 SHCS, LOW HEAD, RoHS, M4 X 202168400-54444-- 144 2079383-8 SCR, BHSC, RoHS (M4 X 16)2079383-81111-- 145 2119798-2 DETENT PIN2119798-21111-- 151 2119641-2 FEED CAM, AIR FEED2119641-2-1---- 152 8-21084-1_GATD O-RING, .801 ID, .070 DIA. MAT.8-21084-11111-- 163 240638 SPRING, FEED FINGER240638-1-1---- 164 COUNTER_994970 COUNTER, MAGNETIC994970-2REFREFREFREF-- 166 994969-1_GATD MAGNET, RARE EARTH HIGH ENERGY994969-11111-- 172 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3-2---- 198 1901094-3 SPACER, FEEDER1901094-3--1--- 213 2119740-2 TAG,IDENTIFICATION2119740-2--1--- 238 2063440-1 AIR FEED MODULE2063440-1-1---- 239 2119580-1 MECHANICAL FEED ASSEMBLY2119580-11----- 240 2168400-6 SHCS, LOW HEAD, RoHS, M5 X 162168400-6--2--- 241 7-18023-7 SCR, SKT HD CAP M3 X 4.07-18023-71111-- 242 2119083 RETAINER, INSULATION DIAL2119083-11111-- 243 2079764 WASHER, WAVE SPRING, CREST-TO-CREST2079764-11111-- 244 2119082-9 CAM, SNAIL, INSULATION ADJUSTMENT2119082-91111-- 246 1-22279-3_SIMP SPRING, COMPRESSION1-22279-31111-- 249 2079988_GATD BUSHING, LCH5-12, MISUMI2079988-1-1---- ITEM NODESCRIPTIONPART NO-21-22-25-27-77-78 250 2119640-1 PUSH ROD, AIR FEED2119640-1-1---- 251 2119782 FINE ADJUST HEAD ASM, PACIFIC STYLE2119782-11111-- PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2- 2266115 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 SERVO LATCH PLATE 2119951-1 - 8- 2266115 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2266115 -4 - - - 2- 2266115 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-2 - - SERVO LATCH PLATE 2119951-1 - 8- 2266115 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2266115 -4 - - - 2- 2266115 -5 B FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-2 - - PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 2- 2266115 -7 B FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2266115 -7 B CRIMP TOOLING KIT - - - - - - - - APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.62 mm [.103] F INSUL - - APPLICATOR INSTRUCTIONS 408-10389 PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2- 2266115 -2 1 FINE CRIMP HEIGHT ADJUST PNEUMATIC - - - - - - - SERVO LATCH PLATE 2119951-1 - 8- 2266115 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2266115 -4 - - - 2- 2266115 -5 1 FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 2- 2266115 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2266115 -7 1 CRIMP TOOLING KIT - - - - - - - - 7-2266115-8 B APPLICATOR CONVERSION KIT - APPLICATOR CONVERSION KITS PART NUMBER INSULATION DIAMETER RANGE 7-2266112-8 7-2266113-8 7-2266114-8 7-2266115-8 RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2266115 -4 PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2266115 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2266115 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS, WIRE RANGE AND MEMORY CHIP. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. CUT TO LENGTH AT ASSEMBLY. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS LISTED IN THE APPLICATION SPECIFICATION. INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS #- # [# - # IN.] INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN RELEVANT APPLICATION SPECIFICATION. FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2266115 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2266115 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 & 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION.

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2266115 R.KNEPPER 15-Oct-13 G.BAILEY 15-Oct-13 M.CLIFFORD 15-Oct-13 1:2 4 4 B1 -- - mm A 66 Ocean Side Feed Applicator - - - SEE SHEET 1 - - - A PNEUMATIC 0.0 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) 142 FEED TYPE 151 239 250 249 238 136 137 163 172 135240 133 198 SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION CAM POSITION 10 11 139 140 141 143 144 166 213 241 242 243 244 246 145 152 143 164 A 119 113 251 FEED TRACK POSITION GUIDE BY INSULATION BARREL ITEM 30 LOCATED AT FRONT HOLES REF REF REF REF TERMINAL SUPPORT LOCATION MECHANICAL A SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED MECHANICAL POST FEED 30mm STROKE MECHANICAL PRE FEED 30mm STROKE 30mm STROKE AIR FEED 1 1