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DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. D ECR-16-009120 23JUN2016 MZ TE E ECR-16-009661 05JUL2016 MZ TE E1 ECR-16-014582 14OCT2016 RS LZ Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150030 B. WEAVER 09DEC2011 G. HOFFNER 09DEC2011 G. BAILEY 09DEC2011 1:1 1 4 E1 -- - mm A 66 Ocean End Feed Applicator 2011 - - 2011 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2150030 -1 E FINE CRIMP HEIGHT ADJUST MECHANICAL PNEUMATIC FEED 2119950-1 2119792-2 - 2119641-1 - 2063440-1 SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150030 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150030 -4 - - - 2150030 -2 E FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 2119653-1 - - SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150030 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150030 -4 - - - 2150030 -5 E FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 2119653-1 - - PNEUMATIC FEED 2119950-1 2119792-2 - 2119641-1 - 2063440-1 2150030 -6 E NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - - - - - - - - 2150030 -7 E FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2150030 -7 A CRIMP TOOLING KIT - - - - - - - - SET UP GAUGE 2119599-2 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) ITEM NODESCRIPTIONPART NO-1-2-5-6-7-77 1CRIMPER, WIRE PREMIUM1-456406-2 111111 2SPACER, CRIMPER1-455888-0 11111- 3CRIMPER, INSULATION F PREMIUM2-1633961-6 111111 4BLOCK, FL CRIMPER SPACER238009-1 11111- 5SPACER240641-3 11111- 7BLADE, SLUG1-2217206-3 11111- 8ANVIL, COMBINATION1338673-1 111111 9PLATE, FRONT SHEAR690495-4 11111- 10-- 11PLATE, REAR SHEAR240644-1 11111- 13SPACER,HOLD-DOWN1752360-1 11111- 16SPACER3-240641-3 11111- 17SCR, BHSC, RoHS (M6 X 12)1-2079383-1 44444- 18GUIDE, LOWER STRIP1901259-4 22222- 20DRAG1752373-4 11111- 22SPRING, COMPRESSION2-22281-3 22222- 23PLATE, STRIP HOLD DOWN240825-2 11111- 24PLATE, STRIP GUIDE1752371-5 11111- 25STUD, THREADED1320906-1 22222- 27STRIPPER (MACHINING)240639-1 11111- 29SCR, SKT HD CAP, RoHS, M4 X 101-2168083-0 22222- 31SCR, SKT HD CAP, RoHS, M4 X 202168083-9 22222- 33WASHER, FLAT, REG M41-18028-2 77777- 35BOLT, ADJUSTMENT2119092-1 111-1- 37FA HEAD, ATLANTIC STYLE2119085-1 11111- 38RAM WASHER, PRECISION2119644-1 11111- 39APPLICATOR SHIM PACK2119957-1 111-1- 40DISC, NUMBERED FA WIRE ADJUSTMENT2119645-1 111-1- 41SCR, BHSC, RoHS (M8 X 25)2079383-7 11111- 44RAM,AMP STYLE, END FEED2119369-1 111-1- 46APPLICATOR BASIC ASSEMBLY, EF2119655-5 11111- 47FEED CAM, POST FEED2119653-1 1----- 48FEED CAM, PRE FEED2119652-1 1----- 49SCR, SKT HD CAP M4 X 6.018023-9 21---- 50STANDOFF,HOLD-DOWN1-1752354-3 11111- 51PAWL, EF, AIR2119792-2 -1---- 52NUT, HEX, REG, RoHS, M3.51-5018030-0 11111- 53NUT, LOCK, HEX, TORQUE (M4)986965-8 22222- 54NUT, HEX, REG, RoHS, M35018030-1 22222- 55NUT, HEX, REG, RoHS, M45018030-2 22222- 56SCR, SKT HD CAP, RoHS, M4 X 12.02168083-3 22222- 57SHCS, LOW HEAD, RoHS, M4 X 82168400-4 33333- 58FEED FINGER2063961-1 1----- 59SCR, HEX HD CAP, M4 X 6.05-18022-5 1----- 60SCR, BHSC, RoHS (M4 X 8)2079383-4 11111- 62SCR, SET, SOC, CONE POINT, M3 x 4.0992763-5 333-3- 63LIMITER, ADJUSTMENT BOLT2119793-1 111-1- 64SHCS, LOW HEAD, RoHS, M4 X 162168400-8 22222- 65HOLDDOWN, TERMINAL1901681-1 11111- 66SCREW, DRIVE, RH, RoHS, 2 x .1882168078-1 22222- 67TAG,IDENTIFICATION2119740-1 11--1- 70SCR, SET, FLT POINT M3 X 10.02-18032-2 22222- 71DOCUMENTATION PACKAGE2119956-2 11111- 82SPACER, CRIMPER455888-5 11111- 84ASSY, LUBRICATOR, END FEED2119955-2 11111- 133SERVO FEED LATCH ASM1633743-1 --11-- 135MEMORY CHIP, PROGRAMMEDSEE NOTE 4 --REFREF-- 137PIN, RETAIN, GRVD, 3/16 X .8543-23627-7 -1---- 163SPRING, FEED FINGER240638-1 -1---- 164COUNTER, MAGNETIC994970-2 REFREFREFREFREF- 166MAGNET, RARE EARTH HIGH ENERGY994969-1 11111- 172RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3 -2---- 174GUIDE PIN,HOLDDOWN1901680-2 11111- 175GUIDE PIN,HOLDDOWN1752353-2 11111- 176SPRING, COMPRESSION8-22280-7 11111- 177PIN, SLOTTED SPRING 3.0 X 14.06-993111-6 11111- 183FEED FINGER ASSEMBLY,EF1901697-1 --REFREF-- 213TAG,IDENTIFICATION2119740-2 --11-- 238AIR FEED MODULE2063440-1 -1---- 239MECHANICAL FEED ASSEMBLY2119580-1 1----- 240SHCS, LOW HEAD, RoHS, M5 X 102168400-7 --22-- 242RETAINER, INSULATION DIAL2119083-1 11111- 243WASHER, WAVE SPRING, CREST-TO-CREST2079764-1 11111- ITEM NODESCRIPTIONPART NO-1-2-5-6-7-77 244CAM, SNAIL, INSULATION ADJUSTMENT2119082-9 11111- 245RAM, AMP STYLE, END FEED, NON-ADJUST2119759-1 ---1-- 246SPRING, COMPRESSION1-22279-3 111-1- 247DETENT PIN2119798-1 111-1- 248FEED CAM, AIR FEED2119641-1 -1---- 249BUSHING, LCH5-12, MISUMI2079988-1 -1---- 250PUSH ROD, AIR FEED2119640-1 -1---- 252O-RING, .676 ID, .070 DIA. MAT.8-21084-0 111-1- 260APPLICATOR SHIM PACK2119957-2 ---1-- 261SPACER3-240641-4 11111- TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: .250 FASTON RECEPTACLE WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-2036 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 160389-3 42510-2 63609-3 140760-3 160389-4 42510-5 63609-4 140760-4 41772 63127-1 63693-1 140760-5 41772-1 63609-1 140760-1 2238027-3 42510-1 63609-2 140760-2 2238027-4 CRIMP HEIGHT REFERENCE SETTING 6.0 W1__FA_SETTING_1 6.5 W1__FA_SETTING_2 7.3 W1__FA_SETTING_3 7.6 W1__FA_SETTING_4 8.0 W1__FA_SETTING_5 WIRE SIZE CRIMP HEIGHT mm [INCH] 18 AWG or 0.75mm² W1__DWG_WGAUGE_1

22 AWG x 2

W1__DWG_WGAUGE_2 20 AWG or 0.50mm² W1__DWG_WGAUGE_3 0.40mm2 W1__DWG_WGAUGE_4 22 AWG or 0.30mm² W1__DWG_WGAUGE_5 APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.29 mm [.090] F INSUL 3.30 mm [.130] F APPL INSTRUCTIONS 408-10390 TERMINAL DATA: TE TERMINAL TE CRIMP SPERIFICATION TERMINAL NAME: .250 FASTON RECEPTACLE WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-20023 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 280000-6 280000-7 41771 41771-1 WIRE SIZE CRIMP HEIGHT mm [INCH] 0.80mm² W1__DWG_WGAUGE_1 0.75mm² W1__DWG_WGAUGE_2 0.65mm² W1__DWG_WGAUGE_3 0.50mm2 W1__DWG_WGAUGE_4 0.30mm² W1__DWG_WGAUGE_5 CRIMP HEIGHT REFERENCE SETTING 7.8 W1__FA_SETTING_1 7.8 W1__FA_SETTING_2 7.6 W1__FA_SETTING_3 7.8 W1__FA_SETTING_4 8.4 W1__FA_SETTING_5 RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150030 -4 PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150030 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150030 -5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150030 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50 & 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37 & 50. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT WHEN RUNNING TERMINAL 160389,POSITION ITEM 261 IN PLACE OF ITEM 16. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 4 12

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. - SEE SHEET 1 - - - Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150030 B. WEAVER 09DEC2011 G. HOFFNER 09DEC2011 G. BAILEY 09DEC2011 1:1 2 4 E1 -- - mm A 66 Ocean End Feed Applicator 2011 - - 2011 A PNEUMATIC 15.3 0.5 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) HOLDDOWN SET-UP FEED TYPE 248 239 250 249 137 163 172 135 240133 CAM POSITIONS SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 238 183 44 245 REF REF 11 13 261 24 25 27 29 31 33 166 174 175 176 177 213 242 243 244 245 246 247 252 260 A 2 REF 164 MECHANICAL A MECHANICAL POST FEED 30mm STROKE 40mm STROKE MECHANICAL PRE FEED 40mm STROKE 30mm STROKE AIR FEED 40mm STROKE 30mm STROKE SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. - SEE SHEET 1 - - - Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150030 B. WEAVER 09DEC2011 G. HOFFNER 09DEC2011 G. BAILEY 09DEC2011 1:1 3 4 E1 -- - mm A 66 Ocean End Feed Applicator 2011 - - 2011 SET UP GAUGE 2119599-2 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2- 2150030 -1 E FINE CRIMP HEIGHT ADJUST MECHANICAL PNEUMATIC FEED 2119950-1 2119792-2 - 2119641-2 - 2063440-1 SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150030 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150030 -4 - - - 2- 2150030 -2 E FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 2119653-2 - - SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150030 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150030 -4 - - - 2- 2150030 -5 E FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 2119653-2 - - PNEUMATIC FEED 2119950-1 2119792-2 - 2119641-2 - 2063440-1 2- 2150030 -7 E FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2150030 -7 A CRIMP TOOLING KIT - - - - - - - - ITEM NODESCRIPTIONPART NO-21-22-25-27-77 1CRIMPER, WIRE PREMIUM1-456406-2 11111 2SPACER, CRIMPER1-455888-0 1111- 3CRIMPER, INSULATION F PREMIUM2-1633961-6 11111 4BLOCK, FL CRIMPER SPACER238009-1 1111- 5SPACER240641-3 1111- 7BLADE, SLUG1-2217206-3 1111- 8ANVIL, COMBINATION1338673-1 11111 9PLATE, FRONT SHEAR690495-4 1111- 10-- ----- 11PLATE, REAR SHEAR240644-1 1111- 13SPACER,HOLD-DOWN1752360-1 1111- 16SPACER3-240641-3 1111- 18GUIDE, LOWER STRIP1901259-4 2222- 20DRAG1752373-4 1111- 22SPRING, COMPRESSION2-22281-3 2222- 23PLATE, STRIP HOLD DOWN240825-2 1111- 24PLATE, STRIP GUIDE1752371-5 1111- 25STUD, THREADED1320906-1 2222- 27STRIPPER (MACHINING)240639-1 1111- 29SCR, SKT HD CAP, RoHS, M4 X 101-2168083-0 2222- 31SCR, SKT HD CAP, RoHS, M4 X 202168083-9 2222- 33WASHER, FLAT, REG M41-18028-2 7777- 38RAM WASHER, PRECISION2119644-1 1111- 39APPLICATOR SHIM PACK2119957-1 1111- 40DISC, NUMBERED FA WIRE ADJUSTMENT2119645-1 1111- 41SCR, BHSC, RoHS (M8 X 25)2079383-7 1111- 48FEED CAM, PRE FEED2119652-1 1---- 49SCR, SKT HD CAP M4 X 6.018023-9 21--- 50STANDOFF,HOLD-DOWN1-1752354-3 1111- 51PAWL, EF, AIR2119792-2 -1--- 52NUT, HEX, REG, RoHS, M3.51-5018030-0 1111- 53NUT, LOCK, HEX, TORQUE (M4)986965-8 2222- 54NUT, HEX, REG, RoHS, M35018030-1 2222- 55NUT, HEX, REG, RoHS, M45018030-2 2222- 56SCR, SKT HD CAP, RoHS, M4 X 12.02168083-3 2222- 57SHCS, LOW HEAD, RoHS, M4 X 82168400-4 3333- 58FEED FINGER2063961-1 1---- 59SCR, HEX HD CAP, M4 X 6.05-18022-5 1---- 62SCR, SET, SOC, CONE POINT, M3 x 4.0992763-5 3333- 63LIMITER, ADJUSTMENT BOLT2119793-1 1111- 64SHCS, LOW HEAD, RoHS, M4 X 162168400-8 2222- 65HOLDDOWN, TERMINAL1901681-1 1111- 66SCREW, DRIVE, RH, RoHS, 2 x .1882168078-1 2222- 67TAG,IDENTIFICATION2119740-1 11-1- 70SCR, SET, FLT POINT M3 X 10.02-18032-2 2222- 71DOCUMENTATION PACKAGE2119956-2 1111- 82SPACER, CRIMPER455888-5 1111- 84ASSY, LUBRICATOR, END FEED2119955-2 1111- 133SERVO FEED LATCH ASM1633743-1 --1-- 135MEMORY CHIP, PROGRAMMEDSEE NOTE 4 --REF-- 137PIN, RETAIN, GRVD, 3/16 X .8543-23627-7 -1--- 139BOLT, ADJUSTMENT2119092-2 1111- 140RAM, ASIAN STYLE, END FEED2119651-1 1111- 141APPLICATOR BASIC ASSEMBLY, EF2119655-6 1111- 142FEED CAM, POST FEED2119653-2 1---- 144SCR, BHSC, RoHS (M4 X 16)2079383-8 1111- 145DETENT PIN2119798-2 1111- 152FEED CAM, AIR FEED2119641-2 -1--- 153O-RING, .801 ID, .070 DIA. MAT.8-21084-1 1111- 163SPRING, FEED FINGER240638-1 -1--- 164COUNTER, MAGNETIC994970-2 REFREFREFREF- 166MAGNET, RARE EARTH HIGH ENERGY994969-1 1111- 172RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3 -2--- 174GUIDE PIN,HOLDDOWN1901680-2 1111- 175GUIDE PIN,HOLDDOWN1752353-2 1111- 176SPRING, COMPRESSION8-22280-7 1111- 177PIN, SLOTTED SPRING 3.0 X 14.06-993111-6 1111- 183FEED FINGER ASSEMBLY,EF1901697-1 --REF-- 186SCR, BHSC, RoHS (M6 X 20)2079383-9 4444- 213TAG,IDENTIFICATION2119740-2 --1-- 238AIR FEED MODULE2063440-1 -1--- 239MECHANICAL FEED ASSEMBLY2119580-1 1---- 240SHCS, LOW HEAD, RoHS, M5 X 102168400-7 --2-- ITEM NODESCRIPTIONPART NO-21-22-25-27-77 242RETAINER, INSULATION DIAL2119083-1 1111- 243WASHER, WAVE SPRING, CREST-TO-CREST2079764-1 1111- 244CAM, SNAIL, INSULATION ADJUSTMENT2119082-9 1111- 246SPRING, COMPRESSION1-22279-3 1111- 249BUSHING, LCH5-12, MISUMI2079988-1 -1--- 250PUSH ROD, AIR FEED2119640-1 -1--- 251FINE ADJUST HEAD ASM, PACIFIC STYLE2119782-1 1111- 261SPACER3-240641-4 1111- TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: .250 FASTON RECEPTACLE WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-2036 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 160389-3 42510-2 63609-3 140760-3 160389-4 42510-5 63609-4 140760-4 41772 63127-1 63693-1 140760-5 41772-1 63609-1 140760-1 2238027-3 42510-1 63609-2 140760-2 2238027-4 WIRE SIZE CRIMP HEIGHT mm [INCH] 18 AWG or 0.75mm² W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 20 AWG or 0.50mm² W1__DWG_WGAUGE_3 0.40mm2 W1__DWG_WGAUGE_4 22 AWG or 0.30mm² W1__DWG_WGAUGE_5 CRIMP HEIGHT REFERENCE SETTING 6.0 W1__FA_SETTING_1 6.5 W1__FA_SETTING_2 7.3 W1__FA_SETTING_3 7.6 W1__FA_SETTING_4 8.0 W1__FA_SETTING_5 APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.29 mm [.090] F INSUL 3.30 mm [.130] F APPL INSTRUCTIONS 408-10390 TERMINAL DATA: TE TERMINAL TE CRIMP SPERIFICATION TERMINAL NAME: .250 FASTON RECEPTACLE WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-20023 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 280000-6 280000-7 41771 41771-1 WIRE SIZE CRIMP HEIGHT mm [INCH] 0.80mm² W1__DWG_WGAUGE_1 0.75mm² W1__DWG_WGAUGE_2 0.65mm² W1__DWG_WGAUGE_3 0.50mm2 W1__DWG_WGAUGE_4 0.30mm² W1__DWG_WGAUGE_5 CRIMP HEIGHT REFERENCE SETTING 7.8 W1__FA_SETTING_1 7.8 W1__FA_SETTING_2 7.6 W1__FA_SETTING_3 7.8 W1__FA_SETTING_4 8.4 W1__FA_SETTING_5 RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150030 -4 PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150030 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150030 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50 & 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 153. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. WHEN RUNNING TERMINAL 160389,POSITION ITEM 261 IN PLACE OF ITEM 16. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. - SEE SHEET 1 - - - Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150030 B. WEAVER 09DEC2011 G. HOFFNER 09DEC2011 G. BAILEY 09DEC2011 1:1 4 4 E1 -- - mm A 66 Ocean End Feed Applicator 2011 - - 2011 A PNEUMATIC 15.3 0.5 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) 142 FEED TYPE 152 239 250 249 238 137 163 172 135 240133 CAM POSITIONS SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION HOLDDOWN SET-UP

183 REF

A 164 MECHANICAL A MECHANICAL POST FEED 30mm STROKE MECHANICAL PRE FEED 30mm STROKE AIR FEED 30mm STROKE SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED 1 1